Truflo MF-1000 In-Line Magnetic Flow Meter - MODBUS Protocol

Read the user's manual carefully before starting to use the unit. The producer reserves the right to implement changes without prior notice.

MODBUS Protocol

The MF1000 Magnetic Flow Meter supports the Modbus-RTU protocol, which can be customized according to user needs. When selecting bus control, choose the required protocol in the communication settings. In this document, the term "slave" refers to the Magnetic Flow Meter.

Types and Formats of Communication Data

Information is transmitted asynchronously in bytes. The communication information between the master station and the slave station uses a 10-bit word format:

Communication Data (Information Frame) Format

Data Format Address Code Function Code Data Area CRC Check
Data Length 1 bit 1 bit N bit 16-bit CRC code (redundant cyclic code)

Communication Information Transmission Process

When a communication command is sent from the master device to the flow meter, the flow meter matching the address code receives the command. It reads the information based on the function code and related requirements. If the CRC check is correct, the command is executed, and the result (data) is returned to the host. The returned information includes the address code, function code, executed data, and CRC check code. If there is a CRC error, no information is returned.

1.1 Address Code

The address code is the first byte (8 bits) of each communication information frame, ranging from 0 to 255. This byte indicates the slave address that should receive the information sent by the master. Each slave must have a unique address code. When the slave sends back information, the returned data starts with its own address code. The address code sent by the master indicates the target slave address, and the address code returned by the slave indicates the source of the information.

1.2 Function Code

This is the second byte transmitted in each communication information frame. Modbus communication protocol defines function codes from 1 to 127. The smart electromagnetic flowmeter uses a subset of these function codes. The master sends a function code to instruct the slave on the action to perform. The slave returns the same function code in its response, indicating that it has responded and performed the related operations.

MODBUS Part Function Codes
Function Code Definition Operation (binary)
03 Read Register Data Read data from one or more registers
10 Write multiple registers Write multiple sets of binary data to multiple registers

1.3 Data Area

The data area contains the information to be returned or the action to be performed by the slave. This can include data like instantaneous flow, flow rate, cumulative flow, or reference addresses. For example, using function code 03, the master can request register values, specifying the start address and length. The returned data includes the data length and content. Data addresses and information vary between different slaves.

The intelligent electromagnetic flowmeter uses the Modbus communication protocol. The host (PLC, RTU, PC, DCS, etc.) can read its data registers using communication commands. Variables stored in the data registers are 16-bit (2 bytes) binary data, with the high byte first. Up to 50 registers can be read at once. A single variable might consist of 4 bytes of data, requiring two reads for the high and low bytes (e.g., positive cumulative flow).

The slave response format includes the slave address, function code, data area, and CRC code. Data in the data area is two bytes, with the high byte preceding the low byte.

1.4 Standstill Time Requirements

Before sending data, a data bus static time is required. This means the time without data transmission should not exceed 50ms at a baud rate of 9600.

1.5 Timeout Requirements

After the host sends a command, the timeout time should be greater than 200ms at a baud rate of 9600.

2. Introduction to MODBUS Function Codes

2.1 Function Code "03": Read Multiple Register Input

Example: The master wants to read data from 3 slave registers (slave address 01, starting address 000E).

Slave Data Register Address and Data
Register Address Register Data (Hexadecimal) Corresponding Variable
000E 0180 Variable 1
000F 0180 Variable 2
0010 0180 Variable 3
Message Format Sent by Host (Read Registers)
Sent by Host Number of Bytes Information Sent Remarks
Slave Address 1 01 Send to slave with address 01
Function Code 1 03 Read register
Start Address 2 000E The start address is 0x000E
Data Length 2 0003 Read 3 registers (6 bytes in total)
CRC Code 2 6408 The CRC code is calculated by the host
Message Format Returned by Slave Response (Read Registers)
Slave Response Bit No. Message Return Remarks
Slave Address 1 01 From slave 01
Function Code 1 03 Read register
Returns the number of bytes 2 06 3 registers total 6 bytes
Register Data 1 2 0180 Contents of memory at address 0x000E
Register Data 2 2 0180 Contents of memory at address 0x000F
Register Data 3 2 0180 Contents of memory at address 0x0010
CRC Code 2 215E The CRC code is calculated by the meter

2.2 Function Code "10": Write Multiple Registers

The master uses this function code to save multiple data to the slave meter's data memory. A register is 16 bits (2 bytes), with the high bit first. The slave memory is two bytes. The Modbus protocol allows saving up to 60 registers at a time.

Example: The host wants to save 0003 and 00FF to slave registers 003A and 003B (slave address 01).

Message Format Sent by Host (Write Registers)
Sent by Host Number of Bytes Sending Information Example
Slave Address 1 01 Send to slave 01
Function Code 1 10 Write multiple registers
Start Address 2 003A The start address of the register to be written
Number of Storage Registers 2 0002 Number of storage registers (2 in total)
Save data byte length 1 04 Save data byte length (total 4 bytes)
Save data 1 2 0003 Data address 003A
Save data 2 2 00FF Data address 003B
CRC Code 2 C084 CRC code calculated by the host
Message Format Returned by Slave Response (Write Registers)
Slave Response Number of Bytes Message Return Example
Slave Address 1 01 From slave 01
Function Code 1 10 Write multiple registers
Start Address 2 003A The start address is 003A
Save the Number of Registers 2 0002 Save the data of 2 registers
CRC Code 2 61C5 CRC code calculated by the slave

2.3 Error Check Code (CRC Check)

The CRC check code allows the host or slave to verify the correctness of received information. It helps detect errors caused by electronic noise or interference during transmission. The CRC in the Modbus protocol is a 2-byte (16-bit) binary number. The sending device calculates and appends it to the information frame. The receiving device recalculates the CRC and compares it with the received CRC. A mismatch indicates an error. The CRC calculation uses only the 8 data bits, excluding start, stop, and parity bits.

3. Communication Error Information and Data Processing

When the flowmeter detects an error other than a CRC error, it returns an error code to the master. The highest bit of the function code is set to 1 (function code + 128) to indicate an unexpected error. If the slave receives information with a CRC error, it ignores the message.

The format of the error code returned by the slave (excluding CRC) is:

The slave responds with the following error codes:

4. Data Format Description

RO: Read-only parameter; RW: Readable and writable parameters; DW: 4-byte data (high 2 bytes and low 2 bytes transmitted separately); W: 2 bytes of data; B: Single-byte data (zero-filled to 2 bytes in Modbus, high byte is 0); SF: 4-byte data, floating-point format (transmitted as two 2-byte registers).

Data is presented in three formats: unsigned integer, signed integer, and floating-point.

4.1 Special Function Description

The protocol supports clearing cumulative amounts for batch control. Accumulator clearing corresponds to registers 96 and 97. To clear, write the accumulated amount clearing password to these registers. Contact the manufacturer for the reset password.

Alarm_Bits Description: Bit 1: Upper limit alarm, Bit 2: Lower limit alarm, Bit 3: Empty pipe alarm, Bit 4: Excitation alarm.

Flow Unit Definitions
Flow_UnitUnit
0L/H
1L/M
2L/S
3M³/H
4M³/M
5M³/S
6KG/H
7KG/M
8KG/S
9T/H
10T/M
11T/S
Throughput Unit Definitions
Throughput_UnitUnit
00.001 L
10.01 L
20.1 L
31 L
40.001 M³
50.01 M³
60.1 M³
71 M³
81 KG
91 T
Excitation Frequency Definitions
Excitation_FreqFrequency
01/32 Power Frequency
11/16 Power Frequency
21/8 Power Frequency
31/4 Power Frequency
41/2 Power Frequency
Excitation Current Definitions
Excitation_CurrentCurrent
0100 %
190 %
280 %
370 %
455 %
540 %
620 %
70 %
Measure Direction Definitions
Measure_DirectionDirection
0Reverse
1Forward
Output Pulse Definitions
Output_PulseType
0Frequency Output
1Pulse Output
Pulse Unit Definitions
Pulse_UnitUnit
00.001 L
10.01 L
20.1 L
31 L
40.001 M³
50.01 M³
60.1 M³
71 M³

5. Flow Meter Register Address Definition

5.1 Definition of Common Register Address of Flow Meter

(SF: Single precision floating point format, DW: Double word format, W: Word format)

Register PLC Memory Address Unit Number of Bytes Attribute Format Register Definition
90 40091 4 RO SF Forward Cumulative Flow - Float Format
92 40093 4 RO SF Reverse Cumulative Flow - Float Format
94 40095 4 RO SF Total Cumulative Flow - Float Format
96 40097 4 RW DW Cumulative flow reset
98 40099 Refer to Register 105 4 RO SF Flow - float format
100 40101 m/s 4 RO SF Velocity - float format
102 40103 % 4 RO SF Flow Percent - Float Format
104 40105 % 2 RO W Empty Tube Percentage
105 40106 2 RO W Flow unit
106 40107 2 RO W Empty pipe alarm
107 40108 2 RO W Excitation alarm

5.2 Definition of All Register Addresses of the Flow Meter

(SF: Single precision floating point format, DW: Double word format, W: Word format)

Variable Address PLC Memory Address Unit Number of Bytes Attribute Format Register Definition
0 40001 m/s 2 R0 DW*1000 Flow Rate - High Byte
1 40002 m/s 2 R0 DW*1000 Flow Rate - Low Byte
2 40003 2 R0 DW*100 Instantaneous traffic - high byte
3 40004 2 R0 DW*100 Instantaneous Traffic - Low Byte
4 40005 % 2 R0 B*100 Flow percentage
5 40006 % 2 R0 B*100 Empty Tube Percentage
6 40007 2 R0 DW*1 Forward Cumulative Flow-High Byte
7 40008 2 RO DW*1 Forward Cumulative Flow-Low Byte
8 40009 2 RO DW*1 Reverse Cumulative Flow-High Byte
9 40010 2 RO DW*1 Reverse Cumulative Flow-Low Byte
10 40011 2 RO DW*1 reserved address
11 40012 2 RO DW*1 reserved address
12 40013 2 RO B*1 Alarm information
13 40014 2 RO B*1 fluid flow
14 40015 2 RO DW System Time - Year - High Byte
15 40016 2 RO DW System Time - Year - Low Byte
16 40017 2 RO B System Time-Month
17 40018 2 RO B System Time-Day
18 40019 2 RO B System time-hour
19 40020 2 RO B System time-minute
20 40021 2 RO B System time-seconds
21 40022 mm 2 RW W pipe diameter
22 40023 2 RW DW Instantaneous flow range high byte
23 40024 2 RW DW Instantaneous flow range low byte
24 40025 2 RW B Instantaneous flow unit
25 40026 2 RW B cumulative flow unit
26 40027 S 2 RW W*1 Response time
27 40028 2 RW W*10000 Sensor parameters
28 40029 HZ 2 RW B Excitation frequency
29 40030 % 2 RW B Excitation current
30 40031 2 RW B Measuring direction setting
31 40032 mm/s 2 RW W Zero Point Correction
32 40033 % 2 RW W*100 small signal point cut-off
33 40034 2 RW B Allows for small signal cut-off
34 40035 2 RW B Reverse output allows
35 40036 2 RW B Empty Pipe Alarm Allowed
36 40037 % 2 RW B Empty Pipe Alarm Threshold
37 40038 2 RW B Upper limit alarm allowed
38 40039 % 2 RW W*100 Upper limit alarm threshold
39 40040 2 RW B*1 Lower limit alarm allowed
40 40041 % 2 RW W*100 Lower limit alarm threshold
41 40042 2 RW B High temperature alarm allows
42 40043 C 2 RW W*100 High temperature alarm threshold
43 40044 2 RW B Excitation alarm allows
44 40045 2 RW B Pulse frequency output
45 40046 2 RW B Pulse equivalent
46 40047 HZ 2 RW W Frequency output range
47 40048 2 RW W reserved address
48 40049 2 RW B reserved address
49 40050 2 RW B reserved address
50 40051 2 RW W reserved address
51 40052 2 RW B reserved address
52 40053 2 RW B reserved address
53 40054 2 RW W reserved address
54 40055 2 RW B reserved address
55 40056 2 RW B reserved address
56 40057 2 RW W reserved address
57 40058 2 RW B reserved address
58 40059 2 RW B reserved address
59 40060 2 RW DW*1000 0 Meter Coefficient - High Byte
60 40061 2 RW DW*1000 0 Meter Coefficient - Low Byte
61 40062 2 RW W Empty Pipe Coefficient A
62 40063 2 RW W Empty Pipe Coefficient B
63 40064 2 RW W Empty Pipe Coefficient C
64 40065 2 RW W Empty Pipe Coefficient D
65 40066 2 RW W*10000 Converter Normalization Factor
66 40067 2 RW B First state filtering allows
67 40068 2 RW W*10000 First state filter factor
68 40069 Min 2 RO DW*60 Cumulative Working Hours - High Byte
69 40070 Min 2 RO DW*60 Cumulative Operating Hours - Low Byte
70 40071 2 RW DW Flow Correction Point 1 -High Byte
71 40072 2 RW DW Flow Correction Point 1-Low Byte
72 40073 2 RW DW Flow Correction Point 2-High Byte
73 40074 2 RW DW Flow Correction Point 2-Low Byte
74 40075 2 RW DW Flow Correction Point 3-High Byte
75 40076 2 RW DW Flow Correction Point 3-Low Byte
76 40077 2 RW DW Flow Correction Point 4-High Byte
77 40078 2 RW DW Flow Correction Point 4-Low Byte
78 40079 2 RW DW Flow Correction Point 5-High Byte
79 40080 2 RW DW Flow Correction Point 5-Low Byte
80 40081 2 RW DW Flow Correction Factor 1-High Byte
81 40082 2 RW DW Flow correction factor 1-low byte
82 40083 2 RW DW Flow Correction Factor 2-High Byte
83 40084 2 RW DW Flow correction factor 2-low byte
84 40085 2 RW DW Flow Correction Factor 3-High Byte
85 40086 2 RW DW Flow correction factor3-low byte
86 40087 2 RW DW Flow Correction Factor 4-High Byte
87 40088 2 RW DW Flow correction factor 4-low byte
88 40089 2 RW DW Flow Correction Factor 5-High Byte
89 40090 2 RW DW Flow correction factor 5-low byte
90 40091 2 RO SF Forward cumulative flow floating point format-high byte
91 40092 2 RO SF Forward cumulative flow floating point format-low byte
92 40093 2 RO SF Reverse Cumulative Flow Float Format-High Byte
93 40094 2 RO SF Reverse Cumulative Flow Float Format-Low Byte
94 40095 2 RO SF Total cumulative flow floating point format-high byte
95 40096 2 RO SF Total cumulative flow floating point format-low byte
96 40097 2 RW DW Cumulative flow reset - high byte
97 40098 2 RW DW Cumulated flow reset-low byte
98 40099 refer to Register 105 2 RO SF Flow - high byte
99 40100 2 RO SF Flow - low byte
100 40101 m/s 2 RO SF Flow Rate - High Byte
101 40102 m/s 2 RO SF Flow Rate - Low Byte
102 40103 % 2 RO SF Flow Percentage-High Bytes
103 40104 % 2 RO SF Flow Percentage-Low Bytes
104 40105 % 2 RO W Empty Tube Percentage
105 40106 2 RO W flow unit
106 40107 2 RO W Empty pipe alarm
107 40108 2 RO W Excitation alarm
108 40109 2 RO W reserved address
109 40110 2 RO W reserved address
110 40111 2 RO W reserved address
111 40112 2 RO W reserved address
112 40113 2 RO W reserved address
113 40114 2 RO W protocol version
114 40115 2 RO W Unit of flow range
115 40116 2 RO W Reverse measurement allowed

6. RS485 Flow Reset

Normal Type:

01 10 00 60 00 02 04 00 00 38 50 E6 7B

ByteDescription
01Table Address
10Function Code
0060Register Address
0002Data Length
04Digit
00003850Password
E6 7BCRC Test

Special Type:

01 10 00 60 00 02 04 00 01 86 9F 86 4F

ByteDescription
01Table Address
10Function Code
0060Register Address
0002Data Length
04Digit
0001869FPassword
864FCRC Test

Warranty, Returns and Limitations

Warranty

Icon Process Controls Ltd warrants its products to the original purchaser to be free from defects in material and workmanship under normal use for one year from the date of sale. Icon Process Controls Ltd's obligation is limited to the repair or replacement of defective products or components at its option. Claims must be made within thirty (30) days of the claimed defect. Repaired products are warranted for the remainder of the original warranty period, and replacement products are warranted for one year from the date of replacement.

Returns

Products cannot be returned without prior authorization from Icon Process Controls Ltd. To return a product, submit a customer return (MRA) request form via www.iconprocon.com. All returns must be shipped prepaid and insured. Icon Process Controls Ltd is not responsible for products lost or damaged in shipment.

Limitations

This warranty does not cover products that are:

Icon Process Controls Ltd reserves the right to waive this warranty and dispose of returned products if hazardous materials are present or if products remain unclaimed for more than 30 days after notification. This warranty is the sole express warranty provided by Icon Process Controls Ltd. All implied warranties, including merchantability and fitness for a particular purpose, are expressly disclaimed. Remedies are limited to repair or replacement. Icon Process Controls Ltd shall not be liable for incidental or consequential damages. This warranty is governed by the laws of the province of Ontario, Canada. If any provision is found invalid, the rest of the warranty remains in effect.

For additional product documentation and technical support, visit www.iconprocon.com, email sales@iconprocon.com or support@iconprocon.com, or call 905.469.9283.

Models: MF1000 Magnetic Flow Meter Sensors, MF1000, Magnetic Flow Meter Sensors, Flow Meter Sensors, Meter Sensors

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