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User Manual for SmartSafe models including: 2AYANET500, ET500, ET500 EV Battery Airtightness Detector, ET500, ET500 Battery Airtightness Detector, EV Battery Airtightness Detector, Battery Airtightness Detector, EV Battery Detector, Airtightness Detector, Detector
SHENZHEN SMARTSAFE TECH CO., LTD. ET500 EV Battery Airtightness Detector 2AYANET500 2AYANET500 et500
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DocumentDocumentET500 User Manual Copyright Information Copyright © 2021 by SHENZHEN SMARTSAFE TECH CO.,LTD. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of SMARTSAFE. Neither SMARTSAFE nor its affiliates shall be liable to the purchaser of this unit or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: Accident, misuse, or abuse of this unit, or unauthorized modifications, repairs, or alterations to this unit, or failure to strictly comply with SMARTSAFE operating and maintenance instructions. SMARTSAFE shall not be liable for any damages or problems arising from the use of any options or any consumable products other than those designated as Original SMARTSAFE Products or SMARTSAFE Approved Products by SMARTSAFE. All information, specifications and illustrations in this manual are based on the latest information available at the time of printing. SMARTSAFE reserves the right to make changes at any time without prior written or oral notice. Trademark Information is a registered trademark of SHENZHEN SMARTSAFE TECH CO.,LTD. in China and other countries. All other SMARTSAFE trademarks, service marks, domain names, logos, and company names referred to in this manual are either trademarks, registered trademarks, service marks, domain names, logos, company names of SMARTSAFE or are otherwise the property of SMARTSAFE or its affiliates. In countries where any of the SMARTSAFE trademarks, service marks, domain names, logos and company names are not registered, SMARTSAFE claims other rights associated with unregistered trademarks, service marks, domain names, logos, and company names. Other products or company names referred to in this manual may be trademarks of their respective owners. You may not use any trademark, service mark, domain name, logo, or company name of SMARTSAFE or any third party without permission from the owner of the applicable trademark, service mark, domain name, logo, or company name. You may contact SMARTSAFE by visiting the website at www.newsmartsafe.com, or writing to SHENZHEN SMARTSAFE TECH CO.,LTD., 3310, Building 11, Tianan Cloud Park, Bantian Street, Longgang District, Shenzhen, Guangdong, China, to request written permission to use Materials on this manual for purposes or for all other questions relating to this manual. I ET500 User Manual Table of Contents 1. Product Overview ............................................................................................................................................................. 1 1.1 Product Features ............................................................................................................................................................1 1.2 Main Function and Test Range ...................................................................................................................................... 1 1.3 System Components ...................................................................................................................................................... 1 1.4 Working Conditions ........................................................................................................................................................ 1 2. Precautions for Safe Use ................................................................................................................................................. 1 2.1 Safe Working Period & Production Date ........................................................................................................................ 1 2.2 General Rule .................................................................................................................................................................. 1 2.3 Common Incorrect Operation ......................................................................................................................................... 1 2.4 Damage Probably Caused By Incorrect Operation ........................................................................................................ 2 2.5 Emergency Treatment In Exceptional Cases ................................................................................................................. 2 2.6 Precautions In Exceptional Circumstances .................................................................................................................... 2 2.7 Other Safety Alerts ......................................................................................................................................................... 2 3. Technical Features ........................................................................................................................................................... 2 4. Operating Instructions ..................................................................................................................................................... 3 4.1 Panel Description ........................................................................................................................................................... 3 4.2 Tester Connection .......................................................................................................................................................... 3 4.3 Main Unit Operation ....................................................................................................................................................... 3 5. Transport & Storage ....................................................................................................................................................... 11 6. Environmental Protection and Others .......................................................................................................................... 12 Warranty.. ............................................................................................................................................................................ 12 II ET500 User Manual 1. Product Overview ET500 battery pack leak tester (LP) is the latest high-accuracy nondestructive testing equipment developed by Smartsafe. It mainly uses compressed air as the medium to apply specific pressure to the inner cavity or surface of the battery to be tested and then uses sensitive sensors to detect the variations of pressure to determine the leakage of the battery pack. It can improve customer testing efficiency and product quality with pollution-free, quick, and accurate testing characteristics in the new energy industry. 1.1 Product Features · High sensitivity pressure sensing significantly improves test accuracy and stability. · 7-inch touch screen visually displays the test progress and data. · Display the progress time of each stage during the test. · The pressure dial and the test curve will display on the same screen in real-time. · The system automatically memorizes the last test parameters, which is convenient for the next test modification and improves efficiency. · Parameters such as workpiece number, volume, pressure, time of each stage, leakage limit can be preset. · The tester will prompt audible and visual alarms to ensure safety when the test is abnormal or failed. 1.2 Main Function and Test Range Mainly used for the leakage test of battery packs. 1.3 System Components The tester consists of main unit, AC power cord and air pipe. The main unit includes display screen, data processing unit, data acquisition unit and panel operation unit. 1.4 Working Conditions NO CORROSIVE, NO EXPLOSIVE, NO ELECTRICAL BREAKDOWN AIR OR CONDUCTIVE DUST. 2. Precautions for Safe Use 2.1 Safe Working Period & Production Date The designed safe working period for this tester is 5 years, please refer to the factory inspection list for the production date. 2.2 General Rule Please follow the user manual to use this tester. 2.3 Common Incorrect Operation 1 Tools for connecting is not well insulated. 2 Operating without following the user manual. 1 ET500 User Manual 2.4 Damage Probably Caused By Incorrect Operation 1 Short circuit accident: Tools is not well insulated, or battery pack positive and negative electrodes are too close. 2 Failure to follow the correct operation method will cause the device not working properly. 2.5 Emergency Treatment In Exceptional Cases Disconnect the tester power supply and test cables. 2.6 Precautions In Exceptional Circumstances If the operator uses tools without well insulation or improper operate to cause short circuit, please separate the cables immediately. 2.7 Other Safety Alerts Strict compliance with safety operating norms and correct operating procedure. 3. Technical Features Parameter Model Test Power Test Method Test Pressure Range Sensor Resolution Sensor Resolution Display Communication Port Data Storage Power Supply Air Supply Air Inlet Port Test Port Work Temperature Work Humidity Dimension Weight Description ET500 35W Max Pressure 0~500Kpa 1 Pa ±5pa 7-inch LCD touch screen RS485 / USB Internal memory/download via USB disk AC 90~265V 0.1 ~ 1.0 Mpa dry compressed air 6mm air pipe 6mm air pipe -10 ~ 55°C 10% ~ 90% @25°C, without condensation 281*281*370mm 7.2kg 2 ET500 User Manual 4. Operating Instructions 4.1 Panel Description No. Name 1 USB Port 2 RS485 Port 3 Power Switch 4 Power Socket 5 Air Inlet Port 6 Air Outlet Port Description For data download. For data copy and transmit. Tester turn on/off. 90~265V power input. Air supply inlet. High/Low pressure output. 4.2 Tester Connection 1. Air Supply ConnectionConnect the 0.1~1.0 Mpa dry and clean air source to the air inlet port of the tester through the 6mm air pipe. 2. AC Input ConnectionUse the provided power cord to connect the tester to 90~265V AC power supply. 3. Battery Pack ConnectionConnect the battery pack and tester's air outlet port with a 6mm air pipe. Ensure the airtightness of the connection. Connecting Diagram 4.3 Main Unit Operation 4.3.1 Welcome Screen Turn on the power switch to start the tester. The screen will display the welcome page firstly. 3 ET500 User Manual 4.3.2 Main Menu Enter the main interface after startup. The functional modules of the main interface include High pressure testing, Low pressure testing, Data management and System settings. 4.3.3 High pressure testing Tap High pressure testing on the main interface to enter the test interface. Leak test parameters can be preset. 4 ET500 User Manual Tap Set button to enter the high pressure mode configuration interface for parameter setting. No. Name Description 1 Workpiece Number Name the battery pack, can input the actual ID. 2 Workpiece volume The battery pack volume, input the actual value. 3 Test Pressure Set the target pressure for inflation. 4 Upper Pressure limit The upper limit of the test range. It will be displayed on the real-time pressure dial. 5 ET500 User Manual 5 Lower pressure limit The lower limit of the test range. It will be displayed on the real-time pressure dial. 6 Leak Alarm Airtightness determine condition Alarm valueactual leakage value Qualified Alarm valueactual leakage value Unqualified 7 Inflation Time The inflation time can be set according to the battery pack size. 8 Stabilization time A holding time that the tester will stop inflating and wait for pressure change. 9 Test Time The test time that the tester starts to detect the change in the leakage value after the holding Time. 10 Exhaust Time Time to exhaust gas after the test is complete. After the parameter setting is completed, tap Start to start the test. Users can view the real-time test data on the page and wait for the test result. Tap Stop during the test to end the current test. 4.3.4 Low pressure testing Tap Low pressure testing on the main interface to enter the test interface. Leak test parameters can be preset. 6 ET500 User Manual Tap Set button to enter the low pressure mode configuration interface for parameter setting. No. Name Description 1 Workpiece Number Name the battery pack, can input the actual ID. 2 Workpiece volume The battery pack volume, input the actual value. 3 Test Pressure Set the target pressure for inflation. 4 Upper Pressure limit The upper limit of the test range. It will be displayed on the real-time pressure dial. 7 ET500 User Manual 5 Lower pressure limit The lower limit of the test range. It will be displayed on the real-time pressure dial. 6 Leak Alarm Airtightness determine condition Alarm valueactual leakage value Qualified Alarm valueactual leakage value Unqualified 7 Inflation Time The inflation time can be set according to the battery pack size. 8 Stabilization time A holding time that the tester will stop inflating and wait for pressure change. 9 Test Time The test time that the tester starts to detect the change in the leakage value after the holding Time. 10 Exhaust Time Time to exhaust gas after the test is complete. After the parameter setting is completed, tap Start to start the test. Users can view the real-time test data on the page and wait for the test result. Tap Stop during the test to end the current test. 4.3.5 Data Management Tap Data management on the main interface to read the data. Check a battery pack, insert the USB disk into the USB port on the panel, and tap USB Flash Drive Dump to transfer the corresponding data to the USB disk. 8 ET500 User Manual 4.3.6 System Setting Tap System Settings on the main interface to enter the system setting interface, which includes Language, Wi-Fi, Log, Develop and About. Language: Used to change the system language. Wi-FiUsed to set the Wi-Fi connection of the tester. 9 ET500 User Manual Log managementUsed to save and view system logs. Develop and maintenanceOnly for development and maintenance. 10 ET500 User Manual AboutUsed to view system version information, etc. 5. Transport & Storage 1 This tester is equipped with special equipment box for packing, which is has anti-vibration and reliable for transportation. 2 Storage conditions: dry storage room, temperature: -20~70, Humidity: 95% Within. 11 ET500 User Manual 6. Environmental Protection and Others 1 The outer carton of this equipment is made of recyclable material. 2 The main unit and other components are non pollution sources. Warranty THIS WARRANTY IS EXPRESSLY LIMITED TO PERSONS WHO PURCHASE SMARTSAFE PRODUCTS FOR PURPOSES OF RESALE OR USE IN THE ORDINARY COURSE OF THE BUYER'S BUSINESS. SMARTSAFE electronic product is warranted against defects in materials and workmanship for one year from date of delivery to the user. This warranty does not cover any part that has been abused, altered, used for a purpose other than for which it was intended, or used in a manner inconsistent with instructions regarding use. The exclusive remedy for any automotive meter found to be defective is repair or replacement, and SMARTSAFE shall not be liable for any consequential or incidental damages. Final determination of defects shall be made by SMARTSAFE in accordance with procedures established by SMARTSAFE. No agent, employee, or representative of SMARTSAFE has any authority to bind SMARTSAFE to any affirmation, representation, or warranty concerning SMARTSAFE automotive meters, except as stated herein. Disclaimer The above warranty is in lieu of any other warranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose. Purchase Order Replaceable and optional parts can be ordered directly from your SMARTSAFE authorized dealer. Your order should include the following information: · Order quantity · Part number · Part name Statement: SMARTSAFE reserves the rights to make any change to product designs and specifications without notice. The actual object may differ a little from the descriptions in the manual in physical appearance, color and configuration. We have tried our best to make the descriptions and illustrations in the manual as accurate as possible, and defects are inevitable, if you have any question, please contact local dealer or after-sale service center of SMARTSAFE, SMARTSAFE does not bear any responsibility arising from misunderstandings. 12 FCC Caut i on: Thi s devi ce compl i es wi t h par t 15 of t he FCC Rul es. Oper at i on i s subj ect t o t he f ol l owi ng t wo condi t i ons: ( 1) t hi s devi ce may not cause har mf ul i nt er f er ence, and ( 2) t hi s devi ce must accept any i nt er f er ence r ecei ved, i ncl udi ng i nt er f er ence t hat may cause undesi r ed oper at i on. Any changes or modi f i cat i ons not expr essl y appr oved by t he par t y r esponsi bl e f or compl i ance coul d voi d t he user ' s aut hor i t y t o oper at e t he equi pment . NOTE: Thi s equi pment has been t est ed and f ound t o compl y wi t h t he l i mi t s f or a Cl ass B di gi t al devi ce, pur suant t o Par t 15 of t he FCC Rul es. These l i mi t s ar e desi gned t o pr ovi de r easonabl e pr ot ect i on agai nst har mf ul i nt er f er ence i n a r esi dent i al i nst al l at i on. Thi s equi pment gener at es, uses and can r adi at e r adi o f r equency ener gy and, i f not i nst al l ed and used i n accor dance wi t h t he i nst r uct i ons, may cause har mf ul i nt er f er ence t o r adi o communi cat i ons. However , t her e i s no guar ant ee t hat i nt er f er ence wi l l not occur i n a par t i cul ar i nst al l at i on. I f t hi s equi pment does cause har mf ul i nt er f er ence t o r adi o or t el evi si on r ecept i on, whi ch can be det er mi ned by t ur ni ng t he equi pment of f and on, t he user i s encour aged t o t r y t o cor r ect t he i nt er f er ence by one or mor e of t he f ol l owi ng measur es: - - Reor i ent or r el ocat e t he r ecei vi ng ant enna. - - I ncr ease t he separ at i on bet ween t he equi pment and r ecei ver . - - Connect t he equi pment i nt o an out l et on a ci r cui t di f f er ent f r om t hat t o whi ch t he r ecei ver i s connect ed. - - Consul t t he deal er or an exper i enced r adi o/ TV t echni ci an f or hel p. To mai nt ai n compl i ance wi t h FCC s RF Exposur e gui del i nes, Thi s equi pment shoul d be i nst al l ed and oper at ed wi t h mi ni mum di st ance bet ween 20cm t he r adi at or your body: Use onl y t he suppl i ed ant enna.