STIHL BR 200 Instruction Manual

Thank you for choosing a quality engineered STIHL product. It has been built using modern production techniques and comprehensive quality assurance. Every effort has been made to ensure your satisfaction and trouble-free use of the product.

Please contact your dealer or our sales company if you have any queries concerning this product.

Your,
Dr. Nikolas Stihl

Guide to Using this Manual

Pictograms

The meanings of the pictograms attached to the machine are explained in this manual. Depending on the model concerned, the following pictograms may be attached to your machine:

Symbols in text

WARNING
Warning where there is a risk of an accident or personal injury or serious damage to property.

NOTICE
Caution where there is a risk of damaging the machine or its individual components.

Engineering improvements

STIHL's philosophy is to continually improve all of its products. For this reason, we may modify the design, engineering, and appearance of our products periodically. Therefore, some changes, modifications, and improvements may not be covered in this manual.

Safety Precautions and Working Techniques

Special safety precautions must be observed when working with a power tool. It is important that you read the instruction manual before first use and keep it in a safe place for future reference. Non-observance of the instruction manual may result in serious or even fatal injury.

Observe all applicable local safety regulations, standards, and ordinances.

If you have not used this model before: Have your dealer or other experienced user show you how it is operated or attend a special course in its operation.

Minors should never be allowed to use this product.

Keep bystanders, especially children, and animals away from the work area.

When the power tool is not in use, put it in a place where it does not endanger others. Secure it against unauthorized use.

The user is responsible for avoiding injury to third parties or damage to their property.

Do not lend or rent your power tool without the instruction manual. Be sure that anyone using your power tool understands the information contained in this manual.

The use of noise emitting power tools may be restricted to certain times by national or local regulations.

Do not operate your power tool if any of its components are damaged.

Do not use a pressure washer to clean your power tool. The solid jet of water may damage parts of the power tool.

Accessories and Spare Parts

Only use parts and accessories that are explicitly approved for this power tool by STIHL or are technically identical. If you have any questions in this respect, consult a servicing dealer. Use only high-quality parts and accessories in order to avoid the risk of accidents and damage to the machine.

STIHL recommends the use of original STIHL replacement parts and accessories. They are specifically designed to match the product and meet your performance requirements.

Never attempt to modify your machine in any way since this may increase the risk of personal injury. STIHL excludes all liability for personal injury and damage to property caused while using unauthorized attachments.

Physical Condition

To operate this power tool, you must be rested, in good physical condition and mental health.

If you have any condition that might be aggravated by strenuous work, check with your doctor before operating a power tool.

Persons with pacemakers only: The ignition system of your power tool produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce health risks, STIHL recommends that persons with pacemakers consult their physician and the pacemaker manufacturer before operating this power tool.

Do not operate the sprayer if you are under the influence of any substance (drugs, alcohol) which might impair vision, dexterity or judgment.

Clothing and Equipment

Wear proper protective clothing and equipment.

WARNING
To reduce the risk of eye injuries, wear close-fitting safety glasses in accordance with European Standard EN 166. Make sure the safety glasses are a comfortable and snug fit. ?

Wear hearing protection, e.g., earplugs or ear muffs. ?

STIHL offers a comprehensive range of personal protective clothing and equipment.

Transporting the Power Tool

Fueling

Gasoline is an extremely flammable fuel. Keep clear of naked flames. Do not spill any fuel – do not smoke. ⛽

WARNING
Check for leakage. To reduce the risk of serious or fatal burn injuries, do not start or run the engine until the leak is fixed. ⚠️

Screw-type fuel cap

Never use a tool to open or close the screw-type fuel cap. This may damage the cap and cause fuel leakage.

After fueling, tighten down the screw-type fuel cap as securely as possible.

Before Starting

Starting the Engine

During Operation

In the event of impending danger or in an emergency, switch off the engine immediately by moving the setting lever to STOP or 0.

Working Technique

To minimize blowing time, use a rake and broom to loosen dirt particles before you start blowing.

Recommended working technique to minimize air pollution:

Recommended working technique to minimize noise:

Vibrations

Prolonged use of the power tool may result in vibration-induced circulation problems in the hands (whitefinger disease).

No general recommendation can be given for the length of usage because it depends on several factors.

The period of usage is prolonged by:

The period of usage is shortened by:

Continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear (e.g., tingling sensation in fingers), seek medical advice.

Maintenance and Repairs

Service the machine regularly. Do not attempt any maintenance or repair work not described in the instruction manual. Have all other work performed by a servicing dealer.

STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.

Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine. If you have any questions in this respect, consult a servicing dealer.

STIHL recommends the use of genuine STIHL replacement parts. They are specifically designed to match your model and meet your performance requirements.

To reduce the risk of injury, always shut off the engine before carrying out any maintenance or repairs or cleaning the machine. - Exception: Carburetor and idle speed adjustments.

Do not turn the engine over on the starter with the spark plug boot or spark plug removed, since there is otherwise a risk of fire from uncontained sparking.

Do not service or store your machine near open flames.

Check the fuel filler cap for leaks at regular intervals.

Use only a spark plug of the type approved by STIHL and make sure it is in good condition see "Specifications".

Inspect the ignition lead (insulation in good condition, secure connection).

Check the condition of the muffler.

To reduce the risk of fire and damage to hearing, do not operate your machine if the muffler is damaged or missing. ??

Do not touch a hot muffler since burn injury will result.

Assembling the Unit

A screwdriver is included in the accessory bag provided.

Fitting the pleated hose on the elbow

Diagram: Shows a hose clamp being fitted onto a pleated hose.

Diagram: Shows the pleated hose being pushed onto a slip ring and a hose clamp being aligned.

Tighten down the screw (arrow). ➡️

Mounting the blower tube and nozzle

Diagram: Shows a blower tube and nozzle being connected.

Mounting the control handle

Diagram: Shows the control handle clamp being pulled apart and attached to the hose clamp.

Adjusting the control handle

Diagram: Shows the blower tube being inserted into the hose and the control handle being moved and tightened.

Adjusting the Throttle Cable

It may be necessary to correct the adjustment of the throttle cable after assembling the machine or after a prolonged period of operation. Adjust the throttle cable only when the unit is completely and properly assembled.

Diagram: Shows the throttle trigger and the screw being adjusted.

Fitting the Harness

Adjusting the Harness

Diagram: Shows the harness straps being pulled downwards.

Loosening the Harness

Diagram: Shows the tabs of the sliding adjusters being lifted.

Fuel

Your engine requires a mixture of gasoline and engine oil.

WARNING
For health reasons, avoid direct skin contact with gasoline and avoid inhaling gasoline vapor. ⚠️

STIHL MotoMix

STIHL recommends the use of STIHL MotoMix. This ready-to-use fuel mix contains no benzol or lead, has a high octane rating and ensures that you always use the right mix ratio.

STIHL MotoMix uses STIHL HP Ultra two-stroke engine oil for an extra long engine life.

MotoMix is not available in all markets.

Mixing Fuel

Gasoline with an ethanol content of more than 10% can cause running problems in engines with a manually adjustable carburetor and should not be used in such engines.

Engines equipped with M-Tronic deliver full power when run on gasoline with an ethanol content of up to 25% (E25).

Engine Oil

If you mix the fuel yourself, use only STIHL two-stroke engine oil or another high-performance engine oil in accordance with JASO FB, JASO FC, JASO FD, ISO-L-EGB, ISO-L-EGC, or ISO-L-EGD.

STIHL specifies STIHL HP Ultra two-stroke engine oil or an equivalent high-performance engine oil in order to maintain emission limits over the machine's service life.

Mix Ratio

STIHL 50:1 two-stroke engine oil: 50 parts gasoline to 1 part oil

Examples

Gasoline (Liters) STIHL engine oil (Liters / ml)
1 0.02 (20)
5 0.10 (100)
10 0.20 (200)
15 0.30 (300)
20 0.40 (400)
25 0.50 (500)

NOTICE
Unsuitable fuels or lubricants or mix ratios other than those specified may result in serious damage to the engine. Poor quality gasoline or engine oil may damage the engine, sealing rings, hoses, and the fuel tank.

Gasoline

Use only high-quality brand-name gasoline with a minimum octane rating of 90 - leaded or unleaded.

Use a canister approved for storing fuel. Pour oil into canister first, then add gasoline and mix thoroughly.

Storing Fuel

Store fuel only in approved safety-type fuel canisters in a dry, cool, and safe location protected from light and the sun.

Fuel mix ages – only mix sufficient fuel for a few weeks' work. Do not store fuel mix for longer than 30 days. Exposure to light, the sun, low or high temperatures can quickly make the fuel mix unusable.

STIHL MotoMix may be stored for up to 2 years without any problems.

WARNING
Pressure may build up in the canister – open it carefully. ⚠️

Fueling

Filling up with fuel

Take care not to spill fuel while fueling and do not overfill the tank. STIHL recommends you use the STIHL filler nozzle (special accessory).

Closing screw-type tank cap

Diagram: Shows the fuel filler cap being closed.

Opening screw-type tank cap

Diagram: Shows the fuel filler cap being opened.

Information Before You Start

NOTICE
With the engine stopped and before starting, check the air intakes between the backplate and powerhead for blockages and clean if necessary.

Functions of setting lever

Diagram: Shows the setting lever with positions for run and stop.

Starting / Stopping the Engine

Starting the Engine

NOTICE
Start your unit on a clean, dust-free surface only to ensure that no dust is sucked in.

Diagram: Shows the choke knob positions for cold and warm start.

Diagram: Shows the setting lever in the run position.

Diagram: Shows the manual fuel pump bulb being pressed.

Starting

Diagram: Shows the unit placed on the ground, with a foot against the base plate.

Other hints on starting

As soon as the engine runs

Diagram: Shows the choke knob automatically returning to the run position when the throttle trigger is operated.

At very low outside temperatures

Operating Instructions

During Operation

After a long period of full throttle operation, allow the engine to run for a short while at idle speed so that engine heat can be dissipated by the flow of cooling air. This helps protect engine-mounted components (ignition, carburetor) from thermal overload.

After Finishing Work

Storing for a short period: Wait for the engine to cool down. Keep the machine in a dry place, well away from sources of ignition, until you need it again. For longer out-of-service periods – see "Storing the Machine".

Cleaning the Air Filter

If there is a noticeable loss of engine power

Diagram: Shows the filter cover lock being turned.

Diagram: Shows the filter cover being removed, and the filter and adapter being pulled out.

Adjusting the Carburetor

The carburetor has been set at the factory to provide an optimum fuel-air mixture under most operating conditions.

Adjusting Idle Speed

Diagram: Shows the idle speed screw (LA).

Spark Plug

Removing the Spark Plug

Diagram: Shows the spark plug boot being pulled off and the spark plug being unscrewed.

Checking the Spark Plug

Diagram: Shows a spark plug with the electrode gap indicated.

Possible causes are:

WARNING
Arcing may occur if the adapter nut (1) is loose or missing. Working in an easily combustible or explosive atmosphere may cause a fire or an explosion. This can result in serious injuries or damage to property. ⚠️

Installing the spark plug

Engine Running Behavior

If engine running behavior is unsatisfactory even though the air filter is clean and the carburetor is properly adjusted, the cause may be the muffler. Have the muffler checked for contamination (carbonization) by your servicing dealer.

STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer.

Storing the Machine

For periods of 3 months or longer:

Inspections and Maintenance by Dealer

Spark Arrestor in Muffler and Spacer

Diagram: Shows the spark arrestor in the muffler and the spacer.

Maintenance and Care

The following intervals apply to normal operating conditions only. If your daily working time is longer or operating conditions are difficult (very dusty work area, etc.), shorten the specified intervals accordingly.

before starting work after finishing work or daily after each refueling stop weekly monthly every 12 months if problem if damaged as required
Complete machine Visual inspection (condition, leaks) X X
Clean X
Control handle Check operation X X
Air filter Clean X X
Replace X
Manual fuel pump (if fitted) Check X X
Pickup body in fuel tank Have repaired by servicing dealer1) X X
Fuel tank Clean X
Carburetor Check idle adjustment X X X
Readjust idle X
Spark plug Readjust electrode gap X
Replace after every 100 operating hours X
Cooling inlets Visual inspection X
Clean X X
Spark arresting screen in muffler Check X X
Have cleaned or replaced by servicing dealer1) X
Spacer Check X X
Have replaced by servicing dealer1) X
All accessible screws and nuts (not adjust-ing screws) Retighten X X
Anti-vibration elements Check X X
Have replaced by servicing dealer1) X

1) STIHL recommends an authorized STIHL servicing dealer.

before starting work after finishing work or daily after each refueling stop weekly monthly every 12 months if problem if damaged as required
Blower air intake screen Check X X X
Throttle cable Clean X
Adjust X
Safety labels Replace X

Main Parts

Diagram: Labeled diagram of the STIHL BR 200 blower, identifying key components such as nozzle, blower tube, throttle trigger, setting lever, control handle, pleated hose, back padding, backplate, shoulder strap, carrying handle, muffler, starter grip, spark plug boot, manual fuel pump, carburetor adjusting screws, choke knob, filter cover, tank cap, and fuel tank.

  1. Nozzle, curved
  2. Blower Tube
  3. Blower Tube
  4. Throttle Trigger
  5. Setting Lever
  6. Control Handle
  7. Pleated Hose
  8. Back Padding
  9. Backplate
  10. Shoulder Strap
  11. Carrying Handle
  12. Muffler with Spark Arresting Screen
  13. Starter Grip
  14. Spark Plug Boot
  15. Manual Fuel Pump
  16. Carburetor Adjusting Screws
  17. Choke Knob
  18. Filter Cover
  19. Tank Cap
  20. Fuel Tank
  21. Spacer1)
  22. Serial Number

Specifications

Engine

Ignition System

Fuel System

Blowing Performance

Weight

Noise and Vibration Data

Noise and vibration data are measured at idling and maximum rated speed in a ratio of 1:6.

For further details on compliance with Vibration Directive 2002/44/EC see www.stihl.com/vib/

The K-factor in accordance with Directive 2006/42/EC is 2.0 dB(A) for the sound pressure level and sound power level; the K-factor in accordance with Directive 2006/42/EC is 2.0 m/s² for the vibration level.

REACH

REACH is an EC regulation and stands for the Registration, Evaluation, Authorisation and Restriction of Chemical substances.

For information on compliance with the REACH regulation (EC) No. 1907/2006 see www.stihl.com/reach.

Exhaust Emissions

The CO2 value measured in the EU type approval procedure is specified at www.stihl.com/co2.

The measured CO2 value was determined on a representative engine in accordance with a standardized test procedure under laboratory conditions and does not represent either an explicit or implied guarantee of the performance of a specific engine.

The applicable exhaust emission requirements are fulfilled by the intended usage and maintenance described in this instruction manual. The type approval expires if the engine is modified in any way.

Maintenance and Repairs

Users of this machine may only carry out the maintenance and service work described in this user manual. All other repairs must be carried out by a servicing dealer.

STIHL recommends that you have servicing and repair work carried out exclusively by an authorized STIHL servicing dealer. STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information.

When repairing the machine, only use replacement parts which have been approved by STIHL for this power tool or are technically identical. Only use high-quality replacement parts in order to avoid the risk of accidents and damage to the machine.

STIHL recommends the use of original STIHL replacement parts.

Original STIHL parts can be identified by the STIHL part number, the STIHL logo, and the STIHL parts symbol Ⓢ (the symbol may appear alone on small parts).

Disposal

Observe all country-specific waste disposal rules and regulations.

Diagram: Shows the recycling symbol and a crossed-out trash can.

STIHL products must not be thrown in the garbage can. Take the product, accessories, and packaging to an approved disposal site for environment-friendly recycling.

Contact your STIHL servicing dealer for the latest information on waste disposal.

EC Declaration of Conformity

ANDREAS STIHL AG & Co. KG
Badstr. 115
D-71336 Waiblingen
Germany

declare in exclusive responsibility that the product:

conforms to the provisions of Directives 2011/65/EU, 2006/42/EC, 2014/30/EU and 2000/14/EC and has been developed and manufactured in compliance with the following standards in the versions valid at the time of production:

The measured and guaranteed sound power levels were determined according to Directive 2000/14/EC, Annex V, using the ISO 11094 standard.

Technical documents deposited at:
ANDREAS STIHL AG & Co. KG
Produktzulassung (Product Licensing)

The year of manufacture and serial number are applied to the product.

Done at Waiblingen, 27.11.2018
ANDREAS STIHL AG & Co. KG

Thomas Elsner
Director Product Management and Services

CE

PDF preview unavailable. Download the PDF instead.

STIHL-BR-200 ?srsltid=AfmBOoqUDREIOzQM21odJd0aGE2geg gDQuKR9SIblFx2GTTo8gPDjz3 Acrobat Distiller 11.0 (Windows)

Related Documents

Preview STIHL BR 350, 430 Instruction Manual: Safety and Operation Guide
This STIHL BR 350, 430 instruction manual details safety precautions, operating procedures, and maintenance for STIHL backpack blowers. Essential reading for safe and effective use.
Preview STIHL BR 106 Owner's Manual: Safe Operation and Maintenance Guide
This owner's manual provides comprehensive instructions for the STIHL BR 106 backpack blower, covering assembly, safety precautions, operating procedures, maintenance, and technical specifications for optimal performance and user safety.
Preview STIHL BR 350 Instruction Manual
This manual provides detailed instructions for the safe operation, maintenance, and assembly of the STIHL BR 350 blower. It covers safety precautions, starting and stopping procedures, operating techniques, and technical specifications.
Preview STIHL BR 350 Instruction Manual
This instruction manual provides detailed information on the safe operation, maintenance, and specifications of the STIHL BR 350 blower. It covers topics such as safety precautions, assembly, fueling, starting and stopping the engine, operating instructions, maintenance, and disposal.
Preview STIHL BG 50 Instruction Manual: Operation, Safety, and Maintenance
Comprehensive instruction manual for the STIHL BG 50 blower, covering safety precautions, operation, maintenance, and specifications. Learn how to safely and effectively use your STIHL BG 50.
Preview STIHL BGE 60 Electric Blower Instruction Manual | Safety, Operation, Maintenance
This comprehensive instruction manual provides essential information for the safe and effective operation of the STIHL BGE 60 electric blower and its optional vacuum attachment. It covers detailed safety precautions, identification of parts, step-by-step operating instructions, maintenance guidelines, and technical specifications for this STIHL garden tool.
Preview STIHL FCS Edger Attachment Instruction Manual: Safety and Operation Guide
Comprehensive instruction manual for the STIHL FCS edger attachment, detailing safety precautions, operating procedures, maintenance, and troubleshooting for STIHL power tool users.
Preview STIHL 031 Chainsaw: Instruction and Owner's Manual
Comprehensive instruction and owner's manual for the STIHL 031 chainsaw, covering safety precautions, operation, maintenance, and troubleshooting. Learn how to safely use and maintain your STIHL 031.