ProMax Cast Iron Router Tabletop Instructions

GENERAL SAFETY WARNINGS

This product is designed only for specific applications as defined in the instructions and should not be modified or used for any manner not described in these instructions. Use only recommended accessories. Before using the ProMax Cast Iron Router Tabletop: READ, UNDERSTAND and FOLLOW ALL INSTRUCTIONS AND SAFETY WARNINGS. KEEP THESE INSTRUCTIONS READILY AVAILABLE FOR FUTURE REFERENCE.

• Always confirm that you are using the most recent version of the instructions and safety warnings for your product (see the instructions link on the product page at Rockler.com).
• Before using another tool with this product, always read, understand and follow the instructions and safety warnings in the owner's manual for that tool. If you do not have the owner's manual, obtain one from the tool's manufacturer before using it with this product.
• Before using any chemical with this product, always read, understand and follow all safety warnings and guidelines in the manufacturer's Safety Data Sheet (SDS; formerly called "MSDS"), especially regarding:
  • How to safely use the chemical, including potential hazards and recommended first aid measures;
  • Personal safety equipment required to safely use the chemical (e.g. gloves, eye protection, mask/respirator, etc.);
  • Proper and safe handling, storage and disposal of the chemical.
• Before using this product, review and verify that all tools to be used with it have safety equipment installed and are in proper working order as defined by the tool's owner's manual.
• Do not use this product until you have read and are confident you understand:
  • Product Specific Safety Warnings (p. 3);
  • Parts List (p. 3);
  • Attaching to a Rockler® Steel Stand (p. 4);
  • Leveling the Router Plate (p. 4).
• The user assumes all risk and responsibility for the proper and safe use of this product and for ensuring product suitability for the intended application.
• It is the sole responsibility of the purchaser of this product to ensure that anyone you allow to use this product reads and complies with all instructions and safety precautions outlined in this manual prior to use.

• Follow all standard shop safety practices, including:
  • Keep children and bystanders away from the tool operating area;
  • Do NOT use power tools in explosive environments, or in the presence of flammable liquids, fumes or dust;
  • TURN OFF AND UNPLUG all power tools BEFORE making any adjustments or changing accessories;
  • Remain alert and use good judgment. Do not use this product if you are in any way impaired by medications, alcohol, drugs or fatigue;
  • Keep your work area well lit and clean;
  • Dress appropriately. Secure loose clothing, remove all jewelry and tie up long hair before using this product;
  • ALWAYS wear safety glasses, hearing protection and respiratory protection that complies with NIOSH/OSHA/ANSI safety standards;
  • Use dust collection tools and dust face masks to reduce exposure to dust;
  • Use safety equipment such as featherboards, push sticks and push blocks, etc., when appropriate;
  • Maintain proper footing at all times and do not overreach;
  • Do NOT force woodworking tools.

These warnings and instructions do NOT represent the total of all information available regarding tool safety, use and technique. Always seek out opportunities to learn more and improve your skills and knowledge.

⚠️ DANGER: Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.

❗ WARNING: Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.

⚠️ CAUTION: Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injury or property damage.

ℹ️ NOTICE: Notice indicates important or helpful information and/or user tips.

California Warning: Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection. For more information go to www.P65Warnings.ca.gov/wood.

PRODUCT SPECIFIC SAFETY WARNINGS

❗ WARNING: The ProMax Cast Iron Router Tabletop is heavy. Do NOT attempt to lift it by yourself if the weight is too much for you to lift easily. Always use proper lifting techniques.

❗ WARNING: Do NOT attempt to mount the ProMax Cast Iron Router Tabletop to any base or stand that is not capable of providing sufficient support and stability.

This section describes the physical components and their assembly. The main component is the Cast Iron Tabletop (Item 1). Various screws, washers, and nuts are used for assembly and leveling.

PARTS LIST

ℹ️ NOTICE: The two #8-32 x 3/4" Truss Head Machine Screws (7) are for installing the optional Dust Right® Router Table Dado Dust Chute (57495, sold separately).

MOUNTING AND LEVELING INSTRUCTIONS

The following sections detail how to attach the tabletop to a stand and level the router plate.

MOUNTING HOLE LOCATION KEY

This key indicates the purpose of different mounting hole patterns on the tabletop and their compatibility with optional accessories:

• Rockler® Router Table Steel Stand (Item 48426, sold separately)
• Dust Right® Dust Bucket (Item 56248, sold separately)
• Dust Right® Dado Dust Chute (Item 57495, sold separately)

Attaching to a Rockler® Steel Stand

This procedure describes how to secure the Cast Iron Tabletop to a compatible steel stand.

1. Align the mounting holes in the bottom of the Cast Iron Tabletop (Item 1) with the corresponding mounting holes in the Rockler® Router Table Steel Stand (Item 48426, sold separately). Refer to the mounting hole diagrams for proper alignment.
2. Secure the tabletop using four 1/4"-20 x 3/4" Truss Head Machine Screws (Item 2). The remaining four 1/4"-20 x 3/4" Truss Head Machine Screws (Item 2) are intended for mounting the optional Dust Right® Dust Bucket (Item 56248, sold separately).

Leveling the Router Plate

This procedure explains how to ensure the router insert plate is perfectly level with the tabletop surface.

1. Fit the insert plate (sold separately) into the center opening of the Cast Iron Tabletop (Item 1).

ℹ️ NOTICE: In the corners of the center opening that have three holes, install Leveling Set Screws only in the two outer holes. The center hole is for securing the router plate (sold separately) with its own locking mechanism.

2. Working from the underside of the tabletop, thread eight 1/4"-20 x 1" Plate Leveling Set Screws (Item 3) into the designated adjustment holes. For each set screw, install a 1/4" Split Lock Washer (Item 4) and a 1/4"-20 Hex Nut (Item 5) onto the bottom of the screw.
3. Use the Hex Wrench (Item 6) to adjust the 1/4"-20 x 1" Plate Leveling Set Screws (Item 3) until the router insert plate sits flush with the surface of the Cast Iron Tabletop (Item 1).
4. To prevent the leveling set screws from loosening, hold each 1/4"-20 x 1" Plate Leveling Set Screw (Item 3) with the Hex Wrench (Item 6) while using a 7/16" wrench to tighten the corresponding 1/4"-20 Hex Nut (Item 5). Fine-tuning of these settings may be necessary after installing your router.
5. Once the router plate is confirmed to be level with the tabletop all the way around, use the plate locking bolts that came with your router plate to secure it firmly in place.