Installation Instructions for the Industrial Pressure Sensors, Intrinsically Safe, Model IP IS (Global Approvals)

Important Safety Information

Warnings

Personal Injury: Do not use these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury.

Risk to Life or Property: Never use this product for an application involving serious risk to life or property without ensuring that the system as a whole has been designed to address the risks, and that this product is properly rated and installed for the intended use within the overall system. Failure to comply with these instructions could result in death or serious injury.

Equipment Protection: The operator of this instrument is advised that if the equipment is used in a manner not specified in this manual, the protection provided by the equipment may be impaired. Failure to comply with these instructions could result in death or serious injury.

Explosion Hazard: Do not disconnect equipment unless power has been switched off or the area is known as non-hazardous.

Explosion Hazard: Substitution of components may impair suitability for Class I, Division 1.

Cautions

Qualified Personnel: Only qualified, service-trained personnel, who are aware of the hazards involved, should connect external wiring to these products.

Wiring: Use supply wires suitable for 5 °C above surrounding ambient temperature.

Media Compatibility/Product Damage: Use non-abrasive, chemically compatible media to prevent damage to diaphragm or port materials. Failure to comply with these instructions could result in death or serious injury.

Installation/Product Damage:

• Use a hex wrench for installation. Never apply torque to the connector housing or the body of the sensor.
• Do not subject the sensor to high temperature from soldering, brazing, or welding of the system plumbing or operating environments above the maximum specified temperature. Failure to comply with these instructions could result in death or serious injury.

Pressure Overloads: Do not exceed the pressure overload rating. Failure to comply with these instructions could result in death or serious injury.

Electromagnetic Energy/Noise: Do not use in areas where electromagnetic energy may affect sensor operation. Failure to comply with these instructions could result in death or serious injury.

Description

Honeywell's Industrial Pressure Sensors, Intrinsically Safe, Model IP IS, are a new platform of sensors designed to offer repeatable, reliable, and accurate pressure measurements over time. These rugged, stainless steel, all-welded pressure sensors are pre-configured with the most commonly requested options. They may be used in many demanding, harsh environments and with a variety of media. Configurations for current measurements are fully temperature compensated and calibrated.

General Requirements and Cautions

1. All electrical and pressure connections should be compatible with the model specifications.
2. Installation should occur only when input electrical power is off and line pressure is at zero.
3. A grounding pin is provided on the external connector. This connector ground is connected to the inside of the sensor housing. Transmitter case must be connected to supply source ground with either of the following methods:
   • A separate conductor connecting the transmitter connector shell to supply source ground.
   • Pressure transmitter mounted directly on a conductive structure which is connected to supply source ground.
4. All products should be protected from direct or continued exposure to fluids at the electrical connection in order to eliminate possible deterioration of the product's electrical connection and corrosion that will impede product performance.
5. At no time should an object be inserted into the pressure port or pressed against the sensing area to deflect the sensor (to test or simulate pressure), as this may result in permanent damage to the sensing diaphragm.
6. Do not remove the transmitter when it is under pressure, if it is hot, or if it exposes harmful gases.
7. Only fluids compatible with 300 Series stainless steel and Hastelloy® are recommended for use with this sensor. Exposure to other corrosive fluids may result in permanent failure of the diaphragm.
8. This sensor will withstand high overloads; however, if the overload rating is exceeded, the life of the sensor may be reduced and electrical failure may occur. Both static and dynamic overloads must be considered, particularly in hydraulic system applications. Hydraulic pressure fluctuations can have a very high and very fast peak pressures, as in a water hammer effect.
9. If system pressure pulses are expected, choose a sensor with a pressure rating high enough to allow continuous operation at the highest expected pressure spikes.
10. This sensor has been rated for high immunity to electrical noise; however, care should be taken when used around high voltage sources that emit high levels of radiated electromagnetic energy like variable frequency motor drives, solenoids, radio transmitters and engine ignition systems. The use of shielded cable and grounding of pressure port is also recommended.
11. The Intrinsic Safety Entity concept allows the interconnection of two FM Approved (CSA Certified when installed in Canada) Intrinsically safe devices with entity parameters not specifically examined in combination as a system when: Uo or Voc or Vt < Vmax, Io or Isc or It < Imax, Ca or Co > Ci + Ccable, La or Lo > Li + Lcable, Po < Pi.
12. Installation should be in accordance with ANSI/ISA RP12.06.01 "Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations" and the National Electrical Code® (ANSI/NFPA 70) Sections 504 and 505.
13. Installation in Canada should be in accordance with the Canadian Electrical Code, CSA C22.1, Part 1, Appendix F.
14. The configuration of associated Apparatus must be FM Approved (CSA Certified when installed in Canada) under Entity Concept.
15. Associated Apparatus manufacturer' installation drawing must be followed when installing this equipment.
16. The IP250 Series Pressure Transmitters are Approved for Class I, Zone 0, applications. If connecting AEx[ib] associated Apparatus or AEx ib I.S. Apparatus to the transmitters, the I.S. circuit is only suitable for Class I, Zone 1, or Class I, Zone 2, and is not suitable for Class I, Zone 0 or Class I, Division 1, Hazardous (Classified) Locations.
17. No revision to drawing without prior Approval by FM Approvals.

Installation Requirements and Cautions

1. The products must be installed with equipment that have passed the explosion certification and form an intrinsically safe system for use in dangerous locations where explosive gas mixture exists. The wiring of the system must be in accordance with the requirements of the use instructions for the products and the related equipment, and the terminals shall not be connected wrongly.
2. The connection cables of the products and related equipment shall be shield cables with insulating sheath, and their shielding layers shall be connected to ground.
3. Users shall not replace parts and components of the products at their own discretion, and they shall handle faults occurring in the operation with the manufacturer to completely eradicate the occurrence of damage.
4. Ambient temperature range: -40 °C to 85 °C.
5. The maximum allowable temperature of medium shall not exceed 120 °C.
6. This product includes transient protection components which get activated at >60 V. Therefore, this product will not pass the 500 VRMS dielectric strength test, and this must be taken into account during installation.

Intrinsically Safe Installation

These products have been certified "Intrinsically Safe." This ensures that a circuit operated under normal and specified fault conditions is not capable of causing ignition of the prescribed explosive atmosphere. The certification is valid when the sensor has been installed according to the installation drawings referenced below (See Figure 1).

Figure 1. Wiring Diagram

The wiring diagram illustrates the intrinsic safety setup. It shows a connection from a 'NON-HAZARDOUS LOCATION' to a 'HAZARDOUS LOCATION'. The non-hazardous side includes a 'POWER SUPPLY' connected to a 'SINGLE OR DUAL CHANNEL BARRIER' and a 'Load'. The hazardous side features a 'PRESSURE TRANSMITTER IP250 IS TYPE 2AE'. The diagram details intrinsic safety parameters like Uo, Io, Po, Ci, Ui, Ii, Pi, Ci, La, Li, and notes on grounding and entity parameters, indicating how the system is protected against ignition in explosive atmospheres.

Model Specifications

Label Marking

Figure 2. Label Marking

The standard product label includes the following information:

• Manufacturer: Honeywell
• Website: www.measurement sensors.honeywell.com
• Address: 2080 ARLINGATE LANE, COLUMBUS OH 43228-4112
• Model: IPG (Note: Document title specifies IP IS, label shows IPG. Assuming IP IS is the correct model series for this document)
• Part Number (P/N): 060-XXXX-XX
• Serial Number (S/N): XXXXXXX
• Range: XXXX PSI/BAR (PER SPEC)
• Proof Pressure: XXXXX XXX
• Output (O/C): IPGXXXX,XX,....(PER SPEC)
• Excitation/Supply: 9-28 VDC
• Output: 4-20 mA
• Manufactured Date (MFGD): XX-XXXX
• Assembly Location: ASSEMBLED IN USA
• Wiring Code: (Details not provided in text)
• Certifications and Markings:
  • FM APPROVED (Intrinsically Safe, Sécurité Intrinsèque)
  • Temperature Rating: Ta=-40°C to +85°C (T4)
  • Class I, Div 1, Groups A, B, C, D
  • Class I, Zone 0 AEx / Ex ia IIC T4 Ga
  • Installation per: 008-0693-00 (017-0414-01)
  • II 1 G Ex ia IIC T4 Ga
  • IECEx FMG 15.0023X Ex ia IIC T4 Ga
  • CE 0344
  • Temperature Rating: Ta=-40°C to +60°C (T4)
  • Installation per: 008-0883-00 (017-0414-02)

Applicable National and International Standards

Electromagnetic Compatibility

• EMC Directive 2004/108/EC
• EN 61326-1:2013
• EN 61326-2-3: 2012
• EN 55011:2009+A1:2010
• EN 61000-4-2:2009
• EN 61000-4-3:2006+A2:2010
• EN 61000-4-4:2004+A1:2010
• EN 61000-4-5:2006
• EN 61000-4-6:2009

Standards Used for Evaluation

FM

ATEX

IEC Ex

Certifications

FM (Canada and USA)

• US and Canada Divisions: Intrinsically Safe, Class I, Division 1 Groups A, B, C, and D; T4
• US and Canada Zones: Class I Zone 0 AEx ia IIC T4

ATEX

• II 1 G Ex ia IIC T4

IEC Ex

• Ex ia IIC T4 Ga

Enclosure

• US and Canada- Divisions: Type 4x
• US, Canada, ATEX and IECEx Zones: IP66/IP67

Ambient Temperature

• Intrinsically Safe: -40 °C to 85 °C (T4)

Warranty/Remedy

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell's standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages.

Honeywell provides application assistance through its literature and website. Customers are responsible for determining the suitability of the product for their specific application. Specifications may change without notice. While Honeywell believes the information supplied is accurate and reliable, no responsibility is assumed for its use. Honeywell serves customers through a worldwide network of sales offices, representatives, and distributors. For application assistance, current specifications, pricing, or the name of the nearest Authorized Distributor, contact your local sales office or:

• E-mail: info.tm@honeywell.com
• Internet: measurementsensors.honeywell.com
• Phone and Fax:
  • USA/Canada: +1-800-537-6945
  • International: +1-815-235-6847; +1-815-235-6545 Fax

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Document number 008-0693-00 Rev A, Printed in USA, April 2016. ©2016 Honeywell International Inc. All rights reserved. Hastelloy® is a registered trademark of Haynes International, Inc.