New Star MODEX Exit Sign Installation Instructions

Important Safety Instructions

Read and Follow All Safety Instructions:

• This product must be installed in accordance with the applicable installation code by a person familiar with the construction and operation of the product and the hazards involved.
• Disconnect power before beginning installation.
• Fixture must be installed in compliance with NFPA 70, NFPA 101, NFPA 1, IBC, IFC, and any local codes.
• To be installed only by a qualified electrician.
• Proper grounding is required to ensure personal safety.
• Read all fixture markings and labels to ensure correct installation of fixture.
• Risk of fire, use minimum of 90°C supply connectors.
• Maximum mounting height is 8 ft.
• Do not use outdoors.
• Do not mount near gas or electric heaters.
• Do not attempt to service battery. Contact factory for replacement if battery backup should fail.
• Equipment should be mounted in locations and at heights where it will not readily be subjected to tampering by unauthorized personnel.
• The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition.
• Do not use this equipment for other than intended use.
• Remote mounting of backup battery can result in reduced power output. Please consult factory for remote mounting more than 5 ft. from luminaire.
• Fixture must be connected to an automatic transfer device to ensure continuous illumination in the event of normal power failure.

Wall Cutout Dimensions

The wall cutout dimensions are 14.13 inches by 10.50 inches. This diagram shows the front view of the exit sign and indicates these measurements.

Installation Steps

1. Remove luminaire frame fasteners (as shown in Figure 1), then remove the luminaire frame (as shown in Figure 2).

   Figure 1: Shows the luminaire with four frame fasteners.

   Figure 2: Shows the luminaire housing and the removed luminaire frame.

2. Remove the raceway cover (as shown in Figure 3) and both LED gear trays (as shown in Figure 4).

   Figure 3: Depicts the raceway cover and indicates two raceway cover fastener nuts. It also notes to remove the EM conduit knockout for fixtures with an emergency battery pack.

   Figure 4: Shows the luminaire housing with two LED gear trays, each secured by two fastener nuts (total of four LED gear tray fastener nuts).

3. Insert the luminaire housing into the wall cutout. Refer to the cover page for specific wall cutout dimensions. If installing a fixture with a remote battery pack option, remove the EM circuit knockout before inserting the housing into the wall.

   Figure 5: Illustrates inserting the luminaire housing into a wall cutout. It shows blocking (by others), the wall (by others), an EM circuit knockout, an AC power access hole, and a recommendation to add silicone sealant between the housing flange and wall surface for a watertight seal.

4. Fasten the housing into the wall using mounting hardware (provided by others), as shown in Figure 6.

   Figure 6: Shows the luminaire housing secured in the wall with mounting hardware.

5. Bring the AC power lead (and EM circuit lead, if applicable) into the fixture. Make electrical connections according to the wiring diagram. Then, reinstall the LED gear trays (as shown in Figure 7 and Figure 8) and the raceway cover (as shown in Figure 9) into the housing. For fixtures with the remote emergency driver option, consult the instruction sheet included with the battery pack.

   Figure 7: Shows the luminaire housing with LED gear trays and fastener nuts.

   Figure 8 (Detail A): Illustrates a channel designed to ensure wires pass through to avoid damage.

   Figure 9: Shows the luminaire housing with the raceway cover being reinstalled, secured by two raceway cover fastener nuts.

   ⚠️ Important Note: For fixtures without the remote emergency driver option, the AC power connection must come from an automatic transfer device. This ensures the fixture continues to receive power during a normal supply failure. Failure to connect to emergency power will disqualify this fixture from satisfying emergency exit signage requirements per NFPA 70, NFPA 101, NFPA 1, IBC, and IFC.

6. Reinstall the luminaire frame and fasteners, as shown in Figure 10 and Figure 11.

   Figure 10: Shows the luminaire frame being placed back onto the housing.

   Figure 11: Shows the luminaire frame secured with fasteners.