Raychem Touch 1500-EX Installation Instructions

Description

The Raychem TOUCH 1500-EX is a panel-mounted display used with other control and monitoring devices. The TOUCH 1500-EX is IP 65 rated (Type 4X) and can be installed indoors and outdoors. The TOUCH 1500-EX kit includes all necessary hardware for mounting onto a suitable electrical panel. Additional materials are required for electrical connections and are detailed below. These instructions describe the mounting of the TOUCH 1500-EX onto an electrical panel and are intended for personnel experienced in panel construction.

Kit Contents

Required Tools

• Adhesive tape
• #16 drill bit (5 mm / 3/16 in)
• Metal file
• In-line torque wrench with 8 mm (5/16 in) socket

Additional Materials (Order Separately)

Note: Equivalent parts may be used.

General Specifications

• Zone of use: Ordinary (non-hazardous) and Class I Div. 2 / Zone 2 hazardous locations, indoors or outdoors (IP65, Type 4X).
• Supply voltage: 12-27 VDC, 4 A-1.5 A respectively, 40 W max / 25 W nominal.
• Service temperature: -40°F to 140°F (-40°C to 60°C). Panel enclosure heating is recommended below 0°C (32°F).
• Min. storage temperature: -40°F to 176°F (-40°C to 80°C).
• Dimensions: 16.61 in W x 13.31 in H x 2.68 in D (422 mm W x 338 mm H x 68 mm D).
• Humidity range: 10 to 90% non-condensing.
• Wire gauge: 85°C or higher.
• Recommended torque: 5.5 in lbs (0.62 Nm).

Alarm Outputs

• Transistor outputs to collector: 5-30 Vdc with a maximum leakage current of 500 mA, AWG 16-20 (1.31 mm² - 0.52 mm²).
• Use for driving external relays: Relays may be affected by alarm outputs.

LCD Display

• Screen: 15-inch XGA display with LED backlight.
• Touchscreen: 5-wire resistive touchscreen for user data entry; glove compatible.
• Service temperature: -40°F to 140°F (-40°C to 60°C). Panel enclosure heating is recommended below 0°C (32°F).

Network Connection

• Local/Remote Port: Raychem RS-232/RS-485 ports can be used to communicate with host computers or DCS.
• Local RS-232: 9-pin D-sub male, non-isolated. Max cable length: 10' (3 m).
• Remote RS-485: Used to communicate with upstream devices such as a PLC or DCS. 2-wire shielded twisted pair, isolated.
• Data Rate: 9600 to 57600 baud.
• Max cable length: For RS-485, do not exceed 1200 m (4000 ft) at 9600 baud.
• Field RS-485: Used to communicate with external devices such as Raychem NGC-40-BRIDGE Module, Elexant 4010i, Elexant 4020i, and RMM2. 2-wire shielded twisted pair, isolated.
• Data Rate: Fixed at 9600 baud.
• Max cable length: For RS-485, do not exceed 1200 m (4000 ft) at 9600 baud.
• LAN: 10/100 Base-T Ethernet port with Link and Activity status LEDs on Ports 1, 2 - Inactive and Port 3 - active.
• USB Ports: USB 2.0 Type A receptacle on ports 1 and 2. Ports 3 and 4 are inactive.

Safety Precautions

ATTENTION: Do not disconnect the equipment while power is on or the area is known to be non-hazardous.

IMPORTANT:

• Use a correctly rated and listed power source (limited power source or LPS). Follow all applicable wiring codes and standards.
• Peripheral equipment must be suitable for the location in which it is used.
• There are no non-incendive circuits or non-incendive field wiring within or associated with the equipment.
• Only qualified personnel are authorized to install or service the equipment.
• Do not disassemble the system - no user-serviceable parts inside.
• Do not use the equipment if it has been damaged.

Enclosure Requirements and Mounting Locations

1. Provide an Adequate Enclosure

To protect its electronic components, the TOUCH 1500-EX must be mounted in a non-hazardous area with a minimum IP32 enclosure (Type 1). An IP52 (Type 12) or higher enclosure is recommended. An IP54 (Type 4) or better enclosure is required for hazardous locations. The TOUCH 1500-EX assembly comes with a gasket and enclosure mounting hardware. The TOUCH 1500-EX is designed to operate in an ambient temperature between -40°C to 60°C (-40°F to 60°F). If the ambient temperature is outside this range, a radiator with a window kit and/or a cooling fan may be necessary at the panel level.

2. Determine Mounting Locations on the Electrical Panel

The TOUCH 1500-EX should be placed on the front of the panel at eye level for easy viewing. The TOUCH 1500-EX assembly is an electronic unit and should not be placed near strong magnetic fields or excessive vibrations.

Safe Use Conditions in Hazardous (Explosive) Atmospheres

This equipment must be installed in an environment with a low risk of mechanical damage. The equipment must be used only in an area with a pollution degree of at least 2, as defined by IEC/EN 60664-1. The equipment must be installed in a rear panel with a door or removable cover that provides a degree of protection of at least IP54, in accordance with IEC/EN 60079-0, and that is designed for:

• Internal and external ambient conditions: -40°C to +60°C
• Minimum protection rating IP54
• ATEX / UKEX / IECEx: Zone 2 or higher
• US / CAN: Class I Div 2 or higher
• Can only be opened using a tool

Provisions must be made external to the equipment to ensure surge protection at a level not exceeding 140% at the power supply terminals.

Cutout Dimensions for Mounting the TOUCH 1500-EX on the Front Panel

1. Locate the TOUCH 1500-EX on the Front Panel

Place the Touch 1500-EX assembly on the front of the panel, at a level that allows it to be viewed. Ensure that the cover on the rear of the assembly does not interfere with existing panel hardware.

Note: Cutting the opening for the screen is a delicate manual operation; if not done correctly, the panel door may be damaged. The procedure for tracing and cutting the opening for the screen must be performed with care by qualified personnel experienced in panel construction.

2. Prepare and Mark the Opening Position and Mounting Holes

Use the cutout indications to prepare the opening for the Touch 1500-EX screen. Apply two layers of adhesive tape around the perimeter of the intended opening to prevent scratching the panel surface with the jigsaw.

3. Cut the Opening for the Screen

Cut the opening for the TOUCH 1500-EX using a jigsaw with a 24 TPI blade. Be careful not to damage the panel door. Remove all rough edges and burrs with a metal file before proceeding.

4. Drill the Mounting Holes

Drill the 16 holes using a 5 mm (3/16") drill bit to mount the Touch 1500-EX assembly in the panel. Note: The following steps are easier if the panel door is placed on a horizontal surface.

5. Mount the User Interface onto the Panel Door

Position the Touch 1500-EX assembly; the sixteen studs pass through the sixteen mounting holes of the Touch 1500-EX assembly's mounting plate (see figure below). Place the supplied 6/32 in Kep nuts onto each of the sixteen mounting studs. Hand-tighten only. Look at the front of the panel and align the TOUCH 1500-EX assembly to be level (if necessary, loosen the clips to adjust the assembly's position). Once the screen is correctly positioned, tighten the nuts to a torque of 0.62 Nm (5.5 in/lb) using an 8 mm (5/16 in) in-line torque wrench. Do not overtighten to avoid damaging the hardware. Tighten the Kep nuts in the indicated order to ensure a proper seal.

Power Connection

Connect 24 Vdc to the male power connection located on the left side of the Touch 1500-EX. Ensure the ground connection is made. Route cables through the cable gland as shown.

Note: The Touch 1500-EX is designed for a voltage of 12 to 27 Vdc. As the NGC-40 modules are designed for 24 Vdc, this voltage has been used to power the Touch 1500-EX as well. Therefore, the recommended alarm relays and lamps in the "Additional Material" are designed for 24 Vdc.

Provisions must be made external to the equipment to ensure surge protection at a level not exceeding 140% at the power supply terminals.

Install an Alarm Indicator and Alarm Relays

Mount the alarm relay on a DIN rail in the panel enclosure. Mount the alarm indicator on the panel door below the touchscreen. Following the diagram below, connect 24 Vdc to the relay driver output at the bottom of the touchscreen, to the alarm relay, and to the alarm indicator. Following the diagram below, wire between the relay driver output, the alarm relay, and the alarm indicator.

Communication

The TOUCH 1500-EX has two isolated RS-485 ports located at the bottom.

Port External (DATA 1 +/-)

The RS-485 port labeled "RS-485-1" is the external port used to communicate with Modbus devices (i.e., NGC-40-BRIDGE Module, Elexant 4010i, Elexant 4020i, and RMM2).

Remote Port (DATA 2 +/-) – Option

The RS-485 port labeled "RS-485-2" is the remote port used to communicate with a host computer or DCS.

Host Port (RS-232) – Option

The RS-232 port labeled "RS-232-1" is the RS-232 port that can be used as a local host port to communicate with a host computer. If the RS-232 port is used, a 9-pin female-to-female null modem adapter must be used.

RS-485 CONFIGURATION SWITCHES

The configuration switches are located on the underside of the Touch 1500-EX. Refer to the table below for configurations.

RESET SWITCH

The reset switch is located on the bottom of the TOUCH 1500-EX. A pointed object is required to press the reset switch and restart the Touch 1500-EX software.

MAINTENANCE

The TOUCH 1500-EX contains no user-serviceable parts. Contact your Chemelex representative for service and an authorization number if needed.

PRODUCT LABEL

Part No.: R9075-15

Serial No.:

Raychem TOUCH 1500-EX

Power Rating: 12-27 VDC - 4A - 1.5A

UL 21 ATEX 2493X IECEX UL 21.0039X || 3 G Ex ic ec IIC T4 Gc UL 22 UKEX 2522X Class I Div. 2 Groups A, B, C, D, T4 -40°C ≤ Ta ≤ 60°C

CE ROHS CULUS FC CA LISTED I.T.E for Haz. Loc. E516513

WARNING: Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is known to be non-hazardous. No serviceable parts inside.

Tested to comply with FCC Class A standards. CAN ICES3(A)/NMB3(A).

©2025 Chemelex, 899 Broadway, Redwood City, CA 94063. Made in USA H61097-EN 2504