Black & Decker Professional Power Station Instruction Manual

GENERAL SAFETY WARNINGS AND INSTRUCTIONS

READ ALL INSTRUCTIONS

WARNING: Read all instructions before operating power station. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

SAFETY GUIDELINES / DEFINITIONS

RISK OF UNSAFE OPERATION. When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. Manufacturer strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed. Read and understand all warnings and operating instructions before using any tool or equipment.

IMPORTANT SAFETY INSTRUCTIONS

GENERAL INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, BURST HAZARD, OR INJURY TO PERSONS OR PROPERTY

SPECIFIC SAFETY INSTRUCTIONS FOR CHARGING THIS UNIT

Extension cords:

WARNING: Use of improper extension cord could result in a risk of fire and electric shock. When using an extension cord, make sure that the pins of the extension cord are the same number, size and shape as those in the charger; and be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage.

Volts MINIMUM GAGE FOR CORD SETS
Total Length of Cord in Feet
120 V 0-25 (0-7.6 m) 26-50 (7.6-15.2 m) 51-100 (15.2-30.4 m) 101-150 (30.4-45.7 m)
240 V 0-50 (0-15.2 m) 51-100 (15.2-30.4 m) 101-200 (30.4-60.9 m) 201-300 (60.9-91.4 m)
Ampere Rating Extension Cord Length
More Than Not more than 0′-25′ 26′-50′ 51′-100′ 101′-150′
American Wire Gage (AWG)
0-6 18 16 16 14
6-10 18 16 14 12
10-12 16 16 14 12
12-16 14 12 Not Recommended

When an extension cord is used, make sure that: a) the pins of extension cord are the same number, size and shape as those in the charger, b) the extension cord is properly wired and in good electrical condition, c) the wire size is large enough for the AC rating of the charger.

CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE: Pull by connector rather than cord when disconnecting the extension cord from the unit; and by the plug when disconnecting the extension cord from an AC outlet.

CAUTION: TO REDUCE THE RISK OF PROPERTY DAMAGE WHEN CHARGING USING THE 12 VOLT DC METHOD:

SPECIFIC SAFETY INSTRUCTIONS FOR INVERTERS

SPECIFIC SAFETY INSTRUCTIONS FOR COMPRESSORS

CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE: Never leave the compressor unattended while in use.

WARNING: BURST HAZARD: BURSTING ARTICLES CAN CAUSE SERIOUS INJURY.

CAUTION: TO REDUCE THE RISK OF PROPERTY DAMAGE: Do not operate compressor continuously for longer than approximately 10 minutes, depending on ambient temperatures, as it may overheat.

SPECIFIC SAFETY INSTRUCTIONS FOR JUMP STARTERS

WARNING: BURST HAZARD

Do not use the unit for charging dry-cell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and damage property. Use the unit for charging/boosting a lead-acid battery only. It is not intended to supply power to a low-voltage electrical system other than in a starter-motor application.

WARNING: RISK OF EXPLOSIVE GASES

CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:

SAVE THESE INSTRUCTIONS

INTRODUCTION

Congratulations on purchasing your new Black & Decker Professional Power Station. Read this Instruction Manual and follow the instructions carefully before using this unit.

FEATURES

1. Built-in 120 volt AC charger (under protective cover)

2. Ergonomic rubber grip handle

3. Jump-starter power switch

4. Air hose and connector (chuck)

5. Storage compartment cover

6. Nozzles

7. Positive (+) red clamp

8. LED area light

9. Negative (-) black clamp

10. 12 Volt DC Charging Adapter (may be sold separately)

11. Dual 120 volt AC outlets (under protective covers)

12. Air pressure gage

13. Battery status LED indicators

14. Battery power level button

15. Reverse polarity indicator

16. 12 volt DC accessory outlet (under protective cover)

17. Inverter power switch

18. Inverter power indicator

19. Compressor power switch

20. Area light on/off button

21. USB power indicator

22. USB power on/off button

23. USB charging port (under protective cover)

CHARGING/RECHARGING

Lead-acid batteries require routine maintenance to ensure a full charge and long battery life. All batteries lose energy from self-discharge over time and more rapidly at higher temperatures. Therefore, batteries need periodic charging to replace energy lost through self-discharge. When the unit is not in frequent use, manufacturer recommends the battery be recharged at least every 30 days.

WARNING: Never attempt to use the AC and DC charging methods at the same time.

Notes: This unit is delivered in a partially charged state - you must fully charge it before using it for the first time. Initial AC charge should be for 40 hours.

Recharging battery after each use will prolong battery life; frequent heavy discharges between recharges and/or overcharging will reduce battery life.

Make sure all other unit functions are turned off during recharging, as this can slow the recharging process.

Charging/Recharging Using the 120 Volt AC Charger and a Standard Household Extension Cord (not included)

  1. Lift the cover built-in 120 volt AC charger located on the lower left front of the unit (refer to the Features section to locate). Connect an extension cord to the unit. Plug the other end of the cord into a standard 120 -volt AC wall outlet.
  2. Charge until two red LED battery status indicators light and one green LED battery status indicator lights or flashes.
  3. Disconnect the extension cord.

Notes: The unit cannot be overcharged using the AC method. The unit will not charge if the inverter power switch is turned on.

12 Volt DC Charging Method (may be sold separately)

The DC recharging method will NOT recharge the unit as effectively as recharging from 120 volt AC. The 12 volt DC recharging procedure is recommended only when it is necessary, since frequent use of the 12 volt DC recharging procedure may shorten the battery system's life.

Charging the unit from an external 12 volt DC power source requires the use of the 12 Volt DC adapter. This adapter has a male DC connector at each end.

  1. Insert the gold-tipped 12 Volt DC Charging Adapter plug into the vehicle's 12 volt DC accessory outlet.
  2. Insert the silver-tipped end plug into the 12 volt DC accessory outlet on the front panel of the unit.
  3. Charge the unit until the green FULL indicator lights when the Battery Power Level Button is pressed (with the adapter unplugged from the unit). DO NOT CHARGE MORE THAN 6 HOURS MAXIMUM USING THIS METHOD.
  4. When charging is complete, remove the charging cord and store in a safe place.

Notes: Some vehicles require that the ignition be switched to the accessory outlet position in order to power the accessory outlet. Do not leave the unit unattended when charging using the this method.

JUMP-STARTER

This Jump-Starter is equipped with an On/Off Power Switch. Once the connections are properly made, turn the switch on to jump-start the vehicle.

  1. Turn off vehicle ignition and all accessories (radio, A/C, lights, connected cell phone chargers, etc.). Place vehicle in "park" and set the emergency brake.
  2. Make sure the Jump-Starter Power Switch is turned to off.
  3. Remove jumper clamps from clamp tabs. Connect the red clamp first, then the black clamp.
  4. Procedure for jump-starting a NEGATIVE GROUNDED SYSTEM (negative battery terminal is connected to chassis) (MOST COMMON)
    1. Connect positive (+) red clamp to vehicle battery's positive terminal.
    2. Connect negative (-) black clamp to chassis or a solid, non-moving, metal vehicle component or body part. Never clamp directly to negative battery terminal or moving part. Refer to the automobile owner's manual.
  5. Procedure for jump-starting POSITIVE GROUND SYSTEMS

    Notes: In the rare event that the vehicle to be started has a Positive Grounded System (positive battery terminal is connected to chassis), replace steps 4 a and 4 b above with steps 5 a and 5 b , then proceed to step 6.

    1. Connect negative (-) black clamp to vehicle battery's negative terminal.
    2. Connect positive (+) red clamp to vehicle chassis or a solid, non-moving, metal vehicle component or body part. Never clamp directly to Positive battery terminal or moving part. Refer to the automobile owner's manual.
  6. When clamps are connected properly, turn the Jump-Starter Power Switch to ON.
  7. Turn ON the ignition and crank the engine in 5-6 second bursts until engine starts.
  8. Turn the Jump-Starter Power Switch back to the OFF position.
  9. Disconnect the negative (-) engine or chassis clamp first, then disconnect the positive (+) battery clamp.

WARNING: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:

CAUTION: TO REDUCE THE RISK OF PROPERTY DAMAGE:

120 VOLT AC PORTABLE POWER SUPPLY

Rated Versus Actual Current Draw of Equipment

Most electrical tools, appliances, electronic devices and audio/visual equipment have labels that indicate the power consumption in amps or watts. Be sure that the power consumption of the item to be operated is below 500 watts. If the power consumption is rated in amps AC, simply multiply by the AC volts (120) to determine the wattage.

Resistive loads are the easiest for this unit to run; however, it will not run larger resistive loads (such as electric stoves and heaters), which require far more wattage than the unit can deliver on a continuous basis. Inductive loads (such as TVs and stereos) require more current to operate than do resistive loads of the same wattage rating.

CAUTION: RECHARGEABLE DEVICES

Power Inverter Output Waveform

The AC output waveform of this inverter is known as a modified sine wave. It is a stepped waveform that has characteristics similar to the sine wave shape of utility power. This type of waveform is suitable for most AC loads, including linear and switching power supplies used in electronic equipment, transformers, and small motors.

Using the Dual 120 Volt AC Outlets

The two 120 volt AC outlets each are located under a protective cover on the left hand side of the front panel (refer to the Features section to locate). The two outlets support a combined maximum power draw of 500 watts.

  1. Press the inverter power switch to turn the inverter on (I). The inverter power indicator will light red to indicate the two 120 volt AC outlets are ready to use.
  2. Lift up the cover of the 120 volt AC outlet.
  3. Insert the 120 volt AC plug from the appliance into the 120 volt AC outlet.
  4. Switch on the appliance and operate as usual.
  5. Periodically check the unit's battery status by pressing the battery power level button. (Two red and one green battery status indicator lights indicate a full battery. Only one red battery status indicator lights indicates that the unit needs to be recharged.)

Protective Features

The inverter monitors the following conditions:

IMPORTANT NOTES: The inverter power indicator will flash red to indicate that one of the above fault conditions is present before automatic shutdown occurs. Should this occur, take the following steps:

  1. Disconnect all appliances from the unit.
  2. Press the inverter power switch to turn the inverter off (0).
  3. Allow the unit to cool down for several minutes.
  4. Make sure the combined rating for all appliances plugged into the unit is 500 watts or lower and that appliance cord(s) and plug(s) are not damaged.
  5. Assure there is adequate ventilation around the unit before proceeding.

12 VOLT DC PORTABLE POWER SUPPLY

The 12 volt DC accessory outlet is located under a protective cover on the right hand side of the front panel (refer to the Features section to locate). This portable power source is for use with all 12 volt DC accessories equipped with a male accessory outlet plug that are rated up to 5 amps.

  1. Lift up the cover of the unit 's 12 volt DC outlet.
  2. Insert the 12 volt DC plug from the appliance into the 12 volt accessory outlet on the unit. DO NOT EXCEED A 5 AMP LOAD.
  3. Switch on the appliance and operate as usual.
  4. Periodically check the unit's battery status by pressing the battery power level button. (Two red and one green battery status indicator lights indicate a full battery. Only one red battery status indicator lights indicates that the unit needs to be recharged.)

USB POWER PORT

The USB power port is under the same protective cover as the 12 volt DC outlet at the left hand side of the front panel (refer to the Features section to locate).

  1. Push the USB Power Button to turn the USB Port on and the USB power indicator will light.
  2. Lift up the cover of the USB Charging Port.
  3. Plug the USB-powered device into the USB Charging Port and operate normally.
  4. Periodically check the unit's battery status by pressing the battery power level button. (Two red and one green battery status indicator lights indicate a full battery. Only one red battery status indicator lights indicates that the unit needs to be recharged.)

Notes: This unit's USB Power Port does not support data communication. It only provides 5 volts/500mA DC power to an external USBpowered device. Make sure the USB Power Button is in the off position when the unit is being recharged or stored. Some household USB-powered electronics will not operate with this unit.

AREA LIGHT

The built-in 3-LED area light located on the back of the unit is controlled by the area light on/off button on the front panel (refer to the Features section to locate). Press the area light on/off button once to turn the light on. Press the area light on/off button again to turn the area light off. Make sure the area light and the unit are turned off when the unit is being recharged or stored.

Periodically check the unit's battery status by pressing the battery power level button. (Two red and one green battery status indicator lights indicate a full battery. Only one red battery status indicator lights indicates that the unit needs to be recharged.)

PORTABLE COMPRESSOR

The built-in 12 volt DC compressor is the ultimate compressor for all vehicle tires, trailer tires and recreational inflatables. The compressor hose with connector (chuck) is stored in the compressor hose storage compartment. The compressor on/off switch is located on the front panel of the unit to the right of the air pressure gage (refer to the Features section to locate). The compressor can operate long enough to fill up to 3 average sized tires before the battery must be recharged.

The compressor may be used by removing the air hose from the storage compartment and, if required, fitting an appropriate nozzle to the air hose. Return hose to the storage compartment after use.

WARNING: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE: FOLLOW ALL SAFETY INSTRUCTIONS FOUND IN THE "SPECIFIC SAFETY INSTRUCTIONS FOR COMPRESSORS" SECTION OF THIS INSTRUCTION MANUAL.

CAUTION: TO REDUCE THE RISK OF PROPERTY DAMAGE:

Do not operate compressor continuously for extended periods of time (approximately 10 minutes, depending on ambient temperatures), as it may overheat. In such event, compressor will automatically shut down. Immediately press the compressor on/off button to turn the compressor off. Restart after a cooling down period of approximately 30 minutes.

Inflating Tires or Products With Valve Stems

  1. Place connector (chuck) on valve stem.
  2. Ensure connector is pushed on to valve stem as far as possible before closing thumb latch.
  3. Make sure latch is secure.
  4. Turn on the compressor power switch.
  5. Check pressure with the pressure gage.
  6. When desired pressure is reached, open thumb latch and remove connector from valve stem.
  7. Turn off compressor power switch.
  8. Allow unit to cool before storing away.
  9. Store compressor hose and connector (chuck) in storage compartment.

Inflating Other Inflatables Without Valve Stems

Inflation of other items requires use of one of the adapters (nozzles).

  1. Select the appropriate nozzle, located on the inside back cover.
  2. Insert appropriate adapter (i.e. needle) into connector (chuck) and close thumb latch.
  3. Insert adapter (i.e., needle) into item to inflate to appropriate pressure.
  4. Turn on the compressor power switch - inflate to desired pressure or fullness.

IMPORTANT NOTE: Small items such as volleyballs, footballs, etc. inflate very rapidly. Do not overinflate.

  1. Remove adapter.
  2. Switch the Compressor Power Switch off.
  3. Allow unit to cool before storing away.
  4. Store compressor hose and connector (chuck) in storage compartment.

TROUBLESHOOTING

Unit will not charge

Unit fails to jump-start

120 volt AC outlet will not power appliance

12 volt DC accessory outlet will not power appliance

USB power port will not power appliance

LED area light does not come on

Portable Compressor will not inflate

CARE AND MAINTENANCE

All batteries lose energy from self-discharge over time and more rapidly at higher temperatures. When the unit is not in use, we recommend that the battery is charged at least every 30 days.

Never submerge the unit in water. If the unit gets dirty, gently clean the outer surfaces of the unit with a soft cloth moistened with a mild solution of water and detergent.

There are no user-replaceable parts. Periodically inspect the condition of adapters, connectors and wires. Contact manufacturer to replace any components that have become worn or broken.

Battery replacement/disposal

BATTERY REPLACEMENT

The battery should last the service life of the unit. Contact manufacturer for any information you may need.

SAFE BATTERY DISPOSAL

Contains a maintenance-free, sealed, non-spillable, lead acid battery, which must be disposed of properly. Recycling is required, contact your local authority for information. Failure to comply with local, state and federal regulations can result in fines, or imprisonment.

Contact your local waste management authority to dispose of this product.

WARNINGS:

12 volt DC charger plug fuse replacement (may be sold separately)

The fuse in the plug end of the 12 volt DC charger protects the adapter's charging circuit. If the 120 volt AC charger operates, but the DC charging adapter does not, then this fuse may be opened (blown).

To replace the fuse:

  1. Unscrew the end cap of the DC plug (counterclockwise).
  2. Remove spring center contact and fuse.
  3. Check fuse with a continuity checker.
  4. If blown, locate a replacement 8 amp fuse.
  5. Replace the fuse, spring, contact and end cap.
  6. Screw end cap clockwise until it is finger tight - DO NOT OVER-TIGHTEN.
  7. Test for proper operation of the 12 Volt DC Charging Adapter.

FULL ONE-YEAR HOME USE WARRANTY

The manufacturer warrants this product against defects in materials and workmanship for a period of ONE (1) YEAR from the date of retail purchase by the original end-user purchaser ("Warranty Period").

If there is a defect and a valid claim is received within the Warranty Period, the defective product can be replaced or repaired in the following ways: (1) Return the product to the manufacturer for repair or replacement at manufacturer's option. Proof of purchase may be required by manufacturer. (2) Return the product to the retailer where product was purchased for an exchange (provided that the store is a participating retailer). Returns to retailer should be made within the time period of the retailer's return policy for exchanges only (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

This warranty does not apply to accessories, bulbs, fuses and batteries; defects resulting from normal wear and tear, accidents; damages sustained during shipping; alterations; unauthorized use or repair; neglect, misuse, abuse; and failure to follow instructions for care and maintenance for the product. This warranty gives you, the original retail purchaser, specific legal rights and you may have other rights which vary from state to state or province to province. This product is not intended for commercial use.

SPECIFICATIONS

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