Black & Decker Professional Power Station

Introduction

Congratulations on purchasing your new Black & Decker Professional Power Station. Read this Instruction Manual and follow the instructions carefully before using this unit.

Features

The unit includes the following features:

• 1. Built-in 120 volt AC charger (under protective cover)
• 2. Ergonomic rubber grip handle
• 3. Jump-starter power switch
• 4. Air hose and connector (chuck)
• 5. Storage compartment cover
• 6. Nozzles for inflation
• 7. Positive (+) red clamp
• 8. LED area light
• 9. Negative (–) black clamp
• 10. 12 Volt DC Charging Adapter (may be sold separately)
• 11. Dual 120 volt AC outlets (under protective covers)
• 12. Air pressure gauge
• 13. Battery status LED indicators
• 14. Battery power level button
• 15. Reverse polarity indicator
• 16. 12 volt DC accessory outlet (under protective cover)
• 17. Inverter power switch
• 18. Inverter power indicator
• 19. Compressor power switch
• 20. Area light on/off button
• 21. USB power indicator
• 22. USB power on/off button
• 23. USB charging port (under protective cover)

Charging/Recharging

Lead-acid batteries require routine maintenance for a full charge and long battery life. Batteries lose energy over time and more rapidly at higher temperatures. Periodic charging is necessary to replace energy lost through self-discharge. If the unit is not in frequent use, recharge the battery at least every 30 days.

WARNING: Never attempt to use the AC and DC charging methods simultaneously.

Note: The unit is delivered partially charged. Fully charge it for 40 hours before first use. Recharging after each use prolongs battery life; frequent heavy discharges or overcharging can reduce it. Ensure all other unit functions are turned off during recharging.

Charging/Recharging Using the 120 Volt AC Charger

1. Lift the cover of the built-in 120 volt AC charger. Connect an extension cord to the unit and plug the other end into a standard 120-volt AC wall outlet.

2. Charge until two red LED battery status indicators light and one green LED battery status indicator lights or flashes.

3. Disconnect the extension cord.

Note: The unit cannot be overcharged using the AC method. It will not charge if the inverter power switch is turned on.

12 Volt DC Charging Method (Adapter may be sold separately)

The DC recharging method is less effective than 120V AC charging and is recommended only when necessary, as frequent use may shorten battery life.

1. Insert the gold-tipped 12 Volt DC Charging Adapter plug into the vehicle's 12 volt DC accessory outlet.

2. Insert the silver-tipped end plug into the unit's 12 volt DC accessory outlet.

3. Charge the unit until the green FULL indicator lights when the Battery Power Level Button is pressed (with the adapter unplugged). DO NOT CHARGE MORE THAN 6 HOURS MAXIMUM USING THIS METHOD.

4. When charging is complete, remove the charging cord and store it safely.

Note: Some vehicles require the ignition to be switched to the accessory outlet position for power. Do not leave the unit unattended while charging via this method.

Jump-Starter

This Jump-Starter is equipped with an On/Off Power Switch. Once connections are properly made, turn the switch on to jump-start the vehicle.

1. Turn off vehicle ignition and all accessories (radio, A/C, lights, etc.). Place vehicle in "park" and set the emergency brake.

2. Ensure the Jump-Starter Power Switch is OFF.

3. Remove jumper clamps from tabs. Connect the red clamp first, then the black clamp.

Procedure for Jump-Starting a NEGATIVE GROUNDED SYSTEM (Most Common)

4a. Connect the positive (+) red clamp to the vehicle battery's positive terminal.

4b. Connect the negative (–) black clamp to the vehicle chassis or a solid, non-moving, metal vehicle component or body part. Never clamp directly to the negative battery terminal or a moving part. Refer to the automobile owner's manual.

Procedure for Jump-Starting POSITIVE GROUND SYSTEMS

Note: For rare positive-grounded systems, replace steps 4a and 4b with 5a and 5b, then proceed to step 6.

5a. Connect the negative (–) black clamp to the vehicle battery's negative terminal.

5b. Connect the positive (+) red clamp to the vehicle chassis or a solid, non-moving, metal vehicle component or body part. Never clamp directly to the positive battery terminal or a moving part. Refer to the automobile owner's manual.

6. With clamps connected properly, turn the Jump-Starter Power Switch ON.

7. Turn ON the ignition and crank the engine in 5-6 second bursts until it starts.

8. Turn the Jump-Starter Power Switch back to the OFF position.

9. Disconnect the negative (–) engine or chassis clamp first, then the positive (+) battery clamp.

WARNING: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:

• Follow all safety instructions in the "Specific Safety Instructions for Jump Starters" section.
• This system is for 12-volt DC battery systems ONLY.
• Never touch red and black clamps together; this can cause dangerous sparks, arcing, or explosion.
• Always turn the unit OFF when not in use.

CAUTION: TO REDUCE THE RISK OF PROPERTY DAMAGE:

• Vehicles with on-board computerized systems may be damaged by jump-starting. Consult the vehicle manual before jump-starting.
• Excessive engine cranking can damage the starter motor. If the engine fails to start after recommended attempts, discontinue and investigate other issues.
• Incorrect terminal connections will activate the reverse polarity indicator and alarm. Disconnect and reconnect with correct polarity.
• If the vehicle fails to start, turn off ignition, turn off the jump-starter switch, disconnect leads, and contact a qualified technician.
• Recharge the unit fully after each use.

120 Volt AC Portable Power Supply

Most electrical devices indicate power consumption in amps or watts. Ensure the device's consumption is below 500 watts. If rated in amps, multiply by 120V AC to determine wattage.

Resistive loads are easiest to run. Inductive loads (like TVs, stereos) require more current than resistive loads of the same wattage.

CAUTION: Rechargeable Devices

• Some rechargeable devices plugged directly into AC may damage the inverter or charging circuit.
• Monitor rechargeable device temperature for the first 10 minutes of use. If excessive heat is produced, do not use with this inverter.
• This issue is uncommon with most battery-operated equipment using separate chargers/transformers.
• The inverter can run most chargers and transformers.

Power Inverter Output Waveform

The AC output is a modified sine wave, suitable for most AC loads including linear and switching power supplies, transformers, and small motors.

Using the Dual 120 Volt AC Outlets

The two 120 volt AC outlets support a combined maximum power draw of 500 watts.

1. Press the inverter power switch to ON (I). The inverter power indicator will light red.

2. Lift the cover of the 120 volt AC outlet.

3. Insert the 120 volt AC plug from the appliance into the outlet.

4. Switch on the appliance and operate.

5. Periodically check the unit's battery status by pressing the battery power level button. Two red and one green indicator lights mean a full battery; one red light means recharge is needed.

Protective Features

The inverter monitors for:

• Low internal battery voltage (shuts down to protect battery).
• High internal battery voltage (shuts down to protect unit).
• Thermal shutdown protection (shuts down if overheated).
• Overload/short circuit protection (shuts down if overload or short circuit occurs).

IMPORTANT NOTES: The inverter power indicator will flash red before automatic shutdown. If this occurs:

1. Disconnect all appliances.
2. Press the inverter power switch to OFF (0).
3. Allow the unit to cool for several minutes.
4. Ensure the combined appliance rating is 500 watts or lower and cords/plugs are undamaged.
5. Ensure adequate ventilation around the unit.

12 Volt DC Portable Power Supply

The 12 volt DC accessory outlet is for 12 volt DC accessories rated up to 5 amps.

1. Lift the cover of the 12 volt DC outlet.

2. Insert the 12 volt DC plug from the appliance into the outlet. DO NOT EXCEED A 5 AMP LOAD.

3. Switch on the appliance and operate.

4. Periodically check the unit's battery status. Two red and one green indicator lights mean a full battery; one red light means recharge is needed.

USB Power Port

The USB power port provides 5V DC / 500mA power for USB-powered devices. It does not support data communication.

1. Push the USB Power Button ON. The USB power indicator will light.

2. Lift the cover of the USB Charging Port.

3. Plug the USB-powered device into the port and operate normally.

4. Periodically check the unit's battery status. Two red and one green indicator lights mean a full battery; one red light means recharge is needed.

Note: Ensure the USB Power Button is OFF when recharging or storing the unit. Some household USB electronics may not operate correctly.

Area Light

The built-in 3-LED area light is controlled by the area light on/off button on the front panel. Press once to turn ON, press again to turn OFF. Ensure the area light and unit are OFF when recharging or storing.

Periodically check the unit's battery status. Two red and one green indicator lights mean a full battery; one red light means recharge is needed.

Portable Compressor

The built-in 12 volt DC compressor is suitable for vehicle tires, trailer tires, and recreational inflatables. The compressor hose and chuck are stored in the compartment. The compressor can fill up to 3 average tires before the battery needs recharging.

To use the compressor, remove the air hose and attach the appropriate nozzle to the chuck. Return the hose to storage after use.

WARNING: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:

Follow all safety instructions in the "Specific Safety Instructions for Compressors" section.

CAUTION: TO REDUCE THE RISK OF PROPERTY DAMAGE:

Do not operate the compressor continuously for extended periods (approx. 10 minutes) as it may overheat. If it overheats, it will automatically shut down. Press the compressor on/off button to turn it off, and restart after a 30-minute cooling period.

Inflating Tires or Products With Valve Stems

1. Place the connector (chuck) onto the valve stem.

2. Ensure the connector is pushed onto the valve stem as far as possible before closing the thumb latch.

3. Secure the latch.

4. Turn on the compressor power switch.

5. Check pressure with the pressure gauge.

6. When desired pressure is reached, open the thumb latch and remove the connector from the valve stem.

7. Turn off the compressor power switch.

8. Allow the unit to cool before storing.

9. Store the compressor hose and connector (chuck) in the storage compartment.

Inflating Other Inflatables Without Valve Stems

1. Select the appropriate nozzle (adapter).

2. Insert the adapter (e.g., needle) into the connector (chuck) and close the thumb latch.

3. Insert the adapter into the item to inflate.

4. Turn on the compressor power switch and inflate to the desired pressure or fullness.

IMPORTANT NOTE: Small items like volleyballs inflate very rapidly. Do not over-inflate.

5. Remove the adapter.

6. Turn the Compressor Power Switch OFF.

7. Allow the unit to cool before storing.

8. Store the compressor hose and connector (chuck) in the storage compartment.

Troubleshooting

Unit will not charge

• Ensure the inverter power switch is OFF.
• Ensure a suitable gauge extension cord is properly connected to the unit and a functioning AC outlet.
• Ensure the 12 volt DC charger is properly connected to the unit and a functioning DC power source.

Unit fails to jump-start

• Ensure the jump-starter power switch is ON.
• Check that the unit has a full charge. Recharge if necessary.
• Ensure proper polarity cable connections have been made.

120 volt AC outlet will not power appliance

• Ensure the inverter power switch is ON.
• Follow all instructions in the 120 AC portable power supply section carefully.
• Refer to important notes for common problems and solutions.
• Check that the unit has a full charge. Recharge if necessary.

12 volt DC accessory outlet will not power appliance

• Ensure the appliance does not draw more than 5 amps.
• Check that the unit has a full charge. Recharge if necessary.

USB power port will not power appliance

• Ensure the USB power button is ON.
• Check that the unit has a full charge. Recharge if necessary.

LED area light does not come on

• Ensure the area light on/off button is ON.
• Check that the unit has a full charge. Recharge if necessary.

Portable Compressor will not inflate

• Ensure the compressor power switch is ON.
• Check that the unit has a full charge. Recharge if necessary.
• Ensure the connector (chuck) is properly seated on the valve stem with the thumb latch closed, or the adapter is securely inserted into the chuck for other inflatables.
• The compressor may be overheated. Turn it OFF and restart after a 30-minute cooling period.

Care and Maintenance

Batteries lose energy over time. When the unit is not in use, recharge the battery at least every 30 days.

Never submerge the unit in water. Clean exterior surfaces with a soft cloth moistened with a mild water and detergent solution.

There are no user-replaceable parts. Periodically inspect adapters, connectors, and wires. Contact the manufacturer to replace worn or broken components.

Battery Replacement/Disposal

Battery Replacement

The battery should last the unit's service life. Contact the manufacturer for information.

Safe Battery Disposal

This unit contains a maintenance-free, sealed, non-spillable, lead-acid battery that must be disposed of properly. Recycling is required; contact your local authority. Failure to comply with regulations can result in fines or imprisonment.

Contact your local waste management authority for disposal.

WARNINGS:

• Do not dispose of the battery in fire, as it may explode.
• Before disposal, protect exposed terminals with heavy-duty electrical tape to prevent shorting, which can cause injury or fire.
• Do not expose the battery to fire or intense heat, as it may explode.

12 Volt DC Charger Plug Fuse Replacement (May be sold separately)

The fuse in the 12 volt DC charger plug protects the adapter's charging circuit. If the 120 volt AC charger works but the DC charging adapter does not, the fuse may be blown.

To replace the fuse:

1. Unscrew the end cap of the DC plug counterclockwise.
2. Remove the spring center contact and fuse.
3. Check the fuse with a continuity checker.
4. If blown, replace with an 8 amp fuse.
5. Replace the fuse, spring, contact, and end cap.
6. Screw the end cap clockwise until finger tight – DO NOT OVER-TIGHTEN.
7. Test the 12 Volt DC Charging Adapter for proper operation.

Full One-Year Home Use Warranty

The manufacturer warrants this product against defects in materials and workmanship for ONE (1) YEAR from the date of retail purchase by the original end-user purchaser.

If a defect occurs and a valid claim is received within the Warranty Period, the product may be replaced or repaired at the manufacturer's option. Proof of purchase may be required. Alternatively, return the product to the retailer for exchange, subject to the retailer's return policy (typically 30-90 days). Check with the retailer for their specific policy.

This warranty does not cover accessories, bulbs, fuses, batteries; defects from normal wear and tear, accidents, shipping damage, alterations, unauthorized use or repair, neglect, misuse, abuse, or failure to follow care and maintenance instructions.

This warranty grants specific legal rights, which may vary by state or province. This product is not intended for commercial use.

Specifications

• Boost Ampere: 450 instantaneous cranking amps
• Battery Type: Sealed, high energy density, AGM, lead-acid, rechargeable, maintenance-free, 12 volt DC
• Area light: 3 white LEDs
• USB port: 5Vdc, 500mA
• DC accessory outlet: 12Vdc, 5A
• Dual 120V AC outlets: 120Vac, 60Hz, 500W continuous
• Compressor Max Pressure: 120 PSI

General Safety Warnings and Instructions

READ ALL INSTRUCTIONS

WARNING: Read all instructions before operating power station. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Safety Guidelines / Definitions

• DANGER: Imminently hazardous situation; will result in death or serious injury if not avoided.
• WARNING: Potentially hazardous situation; could result in death or serious injury if not avoided.
• CAUTION: Potentially hazardous situation; may result in minor or moderate injury if not avoided.
• CAUTION (without symbol): Potentially hazardous situation; may result in property damage if not avoided.

RISK OF UNSAFE OPERATION: Always follow basic safety precautions when using tools or equipment to reduce the risk of personal injury. Improper operation, maintenance, or modification can result in serious injury and property damage. Use this product only for its intended purpose. Read and understand all warnings and operating instructions before use.

Important Safety Instructions

• This unit is designed for household use only.

General Instructions Pertaining to a Risk of Fire, Electric Shock, Burst Hazard, or Injury to Persons or Property

WARNING: Read all instructions before operating this unit. Failure to follow all instructions in this manual may result in electric shock, fire and/or serious injury.

• Avoid dangerous environments. Do not use in damp or wet locations, or in the rain.
• Keep children away from the work area.
• Dress properly. Do not wear loose clothing or jewelry that can get caught in moving parts. Wear rubber gloves, non-skid footwear when working outdoors, and protective hair covering for long hair.
• Store idle appliances indoors in a dry, locked-up place, out of reach of children.
• Do not abuse the cord. Never carry the appliance by the cord or yank it to disconnect. Keep the cord from heat, oil, and sharp edges.
• Disconnect appliances from the power supply when not in use, before servicing, or when changing accessories.
• Ground Fault Circuit Interrupter (GFCI) protection should be provided on circuits or outlets used.
• Use only recommended accessories and attachments.
• Stay alert. Use common sense. Do not operate when tired.
• Check for damaged parts. Contact the manufacturer if any part is damaged. Do not use if the switch does not operate correctly.
• Do not operate near flammable liquids or in gaseous or explosive atmospheres, as motors spark and may ignite fumes.
• Never submerge this unit in water; do not expose it to rain, snow, or use when wet.
• To reduce risk of electric shock, disconnect from power source before maintenance or cleaning. Turning off controls without disconnecting does not reduce this risk.
• This equipment produces arcs or sparks. If used in a garage or enclosed area, it MUST be placed at least 18 inches above the floor.
• Do not use this unit to operate appliances requiring more than 5 amps from the 12 volt DC accessory outlet.
• Do not insert foreign objects into the USB port, the 12 volt DC accessory outlet, or the 120 volt AC outlet.

Specific Safety Instructions for Charging this Unit

IMPORTANT: This unit is delivered in a partially charged state. Fully charge unit with a household extension cord (not supplied) for a full 40 hours before using for the first time. You cannot overcharge the unit using the AC charging method.

All ON/OFF switches should be in the OFF position when the unit is charging or not in use. Ensure all switches are OFF before connecting to a power source or load.

Extension Cords

WARNING: Use of an improper extension cord can result in fire and electric shock. Ensure the extension cord's pins match the charger's, it is heavy enough for the product's current draw, and it is properly wired and in good electrical condition. An undersized cord can cause voltage drop, power loss, and overheating. Use the following table to select the correct wire gauge (AWG) based on cord length and ampere rating. If in doubt, use the next heavier gauge (smaller AWG number).

When using an extension cord, ensure:

• Pins match the charger's in number, size, and shape.
• Cord is properly wired and in good electrical condition.
• Wire size is adequate for the charger's AC rating.

CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:

Pull by the connector, not the cord, when disconnecting from the unit or AC outlet.

CAUTION: TO REDUCE THE RISK OF PROPERTY DAMAGE WHEN CHARGING USING THE 12 VOLT DC METHOD:

• Recharge using this method only when necessary, as frequent use may shorten battery life.
• DO NOT EXCEED 6 HOURS CHARGING TIME USING THIS METHOD.

Specific Safety Instructions for Inverters

• Do not use this inverter with medical devices; it is not tested for medical applications.
• If an appliance functions differently when connected to the inverter than to a standard AC wall receptacle, unplug it and consult the appliance manufacturer before continuing use.

Specific Safety Instructions for Compressors

CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:

Never leave the compressor unattended while in use.

WARNING: BURST HAZARD: Bursting articles can cause serious injury.

• Carefully follow instructions on articles to be inflated.
• Never exceed the recommended pressure for articles to be inflated. If no pressure is given, contact the article manufacturer before inflating.
• Monitor pressure at all times on the pressure gauge.
• Never leave the compressor unattended while in use.

CAUTION: TO REDUCE THE RISK OF PROPERTY DAMAGE:

Do not operate the compressor continuously for longer than approximately 10 minutes (depending on ambient temperatures) as it may overheat.

Specific Safety Instructions for Jump Starters

WARNING: BURST HAZARD

Do not use for charging dry-cell batteries; they may burst and cause injury or damage. Use only for charging/boosting lead-acid batteries. It is not intended to supply power to low-voltage electrical systems other than starter-motor applications.

Use of attachments not supplied, recommended, or sold by the manufacturer may result in electrical shock and injury.

WARNING: RISK OF EXPLOSIVE GASES

• Working near a lead-acid battery is dangerous. Batteries generate explosive gases during normal operation. Always read this manual and follow instructions exactly before using the jump-starter.
• To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and any equipment manufacturer used nearby. Review cautionary markings on these products and on the engine.

CAUTION: TO REDUCE THE RISK OF INJURY OR PROPERTY DAMAGE:

• NEVER attempt to jump-start or charge a frozen battery.
• Vehicles with on-board computerized systems may be damaged by jump-starting. Consult the vehicle's owner's manual to confirm external-starting assistance is suitable.
• When working with lead-acid batteries, always ensure immediate assistance is available in case of accident or emergency.
• Always wear protective eyewear. Contact with battery acid can cause blindness and/or severe burns. Be aware of first aid procedures for accidental contact with battery acid.
• Keep plenty of fresh water and soap nearby in case battery acid contacts skin.
• Never smoke or allow sparks or flames near a vehicle battery, engine, or power station.
• Stay clear of fan blades, belts, pulleys, and other moving parts that can cause injury.
• Remove personal metal items (rings, bracelets, necklaces, watches) when working with a lead-acid battery, as a short circuit can weld metal to skin, causing severe burns.
• Do not wear vinyl clothing when jump-starting, as friction can cause dangerous static-electrical sparks.
• Perform jump-start procedures only in a safe, dry, well-ventilated area.
• Always store battery clamps when not in use. Never touch battery clamps together, as this can cause dangerous sparks, power arcing, and/or explosion.
• When using the unit near the vehicle's battery and engine, stand the unit on a flat, stable surface. Keep clamps, cords, clothing, and body parts away from moving vehicle parts.
• Never allow red and black clamps to touch each other or any other common metal conductor, as this could damage the unit or create a sparking/explosion hazard.
• For negative-grounded systems: Connect the positive (red) clamp to the vehicle battery's positive terminal. Connect the negative (black) clamp to the chassis or a solid, non-moving metal vehicle component or body part away from the battery (e.g., frame or engine block). Do not connect to the carburetor, fuel lines, or sheet-metal body parts.
• For positive-grounded systems: Connect the negative (black) clamp to the vehicle battery's negative terminal. Connect the positive (red) clamp to the chassis or a solid, non-moving metal vehicle component or body part away from the battery (e.g., frame or engine block). Do not connect to the carburetor, fuel lines, or sheet-metal body parts.
• If connections are incorrect, the reverse polarity indicator will light and the unit will sound an alarm until clamps are disconnected. Disconnect and reconnect with correct polarity.
• Always disconnect the negative (black) jumper cable first, then the positive (red) jumper cable (except for positive grounded systems).
• Do not expose the battery to fire or intense heat, as it may explode. Before disposal, protect exposed terminals with heavy-duty electrical tape to prevent shorting.
• Place the unit as far away from the battery as cables permit.
• Never allow battery acid to come into contact with this unit.
• Do not operate this unit in a closed area or restrict ventilation.
• This system is designed for 12 volt DC battery systems ONLY. Do not connect to 6 or 24 volt systems.
• This system is not designed to replace a vehicular battery. Do not attempt to operate a vehicle without a battery.
• Excessive engine cranking can damage the vehicle's starter motor. If the engine fails to start after recommended attempts, discontinue jump-start procedures and look for other problems.
• Do not use this jump starter on a watercraft; it is not qualified for marine applications.
• Although the unit contains a non-spillable battery, it is recommended to lay the unit flat during storage, use, and recharging. Protect from direct sunlight, direct heat, and moisture to avoid damage that may shorten its working life.
• FIRST AID – SKIN: If battery acid contacts skin, rinse immediately with water, then wash thoroughly with soap and water. Seek immediate medical attention if redness, pain, or irritation occurs.
• FIRST AID – EYES: If battery acid contacts eyes, flush eyes immediately for at least 15 minutes and seek immediate medical attention.

SAVE THESE INSTRUCTIONS

FCC Compliance

This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

Changes or modifications not approved by the party responsible for compliance could void user's authority to operate the equipment.