Rheem RRKA-A Package Gas-Electric Parts List
Revision Date: 03-October-2017
For the latest revision, visit: http://www.rheempartslists.net/92-42800-RRKA-A.pdf
Model Number Explanation
The model number provides specific details about the unit's configuration:
- Tradename Identification: RRKA-A
- Product Classification: R = ROOFTOP
- Efficiency Designation: (Not specified in this section)
- Design Series: A = FIRST DESIGN
- Technical Variations: (See specific model numbers for details)
- Cooling Capacity (BTU/HR): 018=18,000, 024=24,000, 030=30,000, 036=36,000, 042=42,000, 048=48,000, 060=60,000
- Electrical Designation: J = 208/230V-1 PH-60 HZ., C = 208/230V -3PH - 60 HZ.
- Drive Package: K = DIRECT DRIVE
- Heating Capacity - (MBH): 04=40,000, 06=60,000, 08=80,000, 10=100,000
- Ignition System: E = ELECTRIC, X = ELECTRIC NOX
- Option Codes: (See specific model numbers for details)
Serial Number Explanation
The serial number decodes manufacturing and unit information:
- Gas Code
- Blower Control Board
- Compressor Identification Number
- Ignition Device
- Inducer Blower
- Heat Exchanger
- Technology Variations
- Plant: F = FORT SMITH, AR
- Week
- Year
- Production Number
Parts Numbers and Descriptions
This section lists various parts categorized by their function and associated part numbers for different technical variations and cooling capacities.
Panels, Miscellaneous Parts
No. | Notes | Technical Variation | Cooling Capacity | Part Number |
---|---|---|---|---|
1 | Front Base Pan | Before F3405 | 018, 024, 030 | AS-58628-01 |
1 | Front Base Pan | On or After F3405 | 018, 024, 030 | AS-58628-07 |
2 | Base Rail | Before F3605 | 018, 024, 030 | AE-58562-02 |
2 | Base Rail | On or After F3605 | 018, 024, 030 | AE-58562-03 |
3 | Back Base Pan | Before F3605 | 018, 024, 030 | AS-58607-10 |
3 | Back Base Pan | On or After F3605 | 018, 024, 030 | AS-58607-64 |
4 | Blower Shelf | - | 018, 024, 030 | AS-58630-01 |
5 | Blower Shelf Transition | - | 018, 024, 030 | AS-58607-19 |
6 | Divider Panel | - | 018, 024, 030 | AS-58607-03 |
7 | Bulkhead Assembly | - | 018, 024, 030 | AS-58607-01 |
8 | Exhaust Hood | - | 018, 024, 030 | AS-58629-01 |
8 | Combustion Air Inlet Hood | - | 018, 024, 030 | AE-58599-01 |
9 | Corner Post | Before F4704 | 018, 024, 030 | AS-58607-40 |
9 | Corner Post | On or After F4704 | 018, 024, 030 | AS-58607-46 |
10 | Blower Access Panel | Before F4704 | 018, 024, 030 | AS-58607-09 |
10 | Blower Access Panel | On or After F4704 | 018, 024, 030 | AS-58607-47 |
11 | End Panel | Before F4704 | 018, 024, 030 | AS-58607-04 |
11 | End Panel | On or After F4704 | 018, 024, 030 | AS-58607-48 |
12 | Supply Cover | Pictured | - | AS-58607-06 |
12 | Supply Cover | Side Option | - | AS-58607-35 |
13 | Return Cover | Pictured | - | AS-58607-05 |
13 | Return Cover | Side Option | - | AS-58607-34 |
14 | Top Panel | - | - | AS-58607-07 |
15 | Grille | - | - | AS-58634-01 |
16 | Fan Motor | - | - | See Fan Group |
17 | Fan Blade | - | - | See Fan Group |
18 | Venturi | - | - | AE-58585-01 |
19 | Filter Access Panel | - | - | AS-58607-08 |
20 | Condenser Louver Panel | - | - | AS-58607-37 |
21 | Center Post | - | - | AE-58569-01 |
22 | Control Access Panel | - | - | AS-58607-20 |
23 | Compressor | - | - | See Compressor Group |
24 | Heat Exchanger | - | - | See Heat Exchanger Group |
24d | Collector Box | - | - | See Heat Exchanger Group |
25 | Induced Draft Blower w/Gasket | - | - | See Electrical Group |
26 | Control Box (w/o components) | - | - | AE-58597-01 |
27 | Control Box Cover | - | - | AE-58598-01 |
28 | Furnace Shelf | - | - | AS-58607-11 |
29 | Burner Floor | - | - | AE-58594-01 |
30 | Exhaust Transition | - | - | AS-58607-36 |
- | Burner Assembly | - | - | See Burner Group |
- | Bulkhead Valve (2) | - | - | 61-22369-04 |
- | Bulkhead Valve Locknut (2) | - | - | 63-22368-01 |
- | Heat Exchanger Tube Support | - | - | AE-58590-01 |
- | Bulkhead Valve Cap (2) | - | - | 83-100635-01 |
- | Grommet - Gas Supply Piping | - | - | 56-22114-01 |
Electrical Group
No. | Notes | Technical Variation | Cooling Capacity | Electrical Designation | Part Number |
---|---|---|---|---|---|
25 | Stk Induced Draft Blower w/Gasket | - | 018, 024, 030, 036, 042, 048, 060 | J | 70-23641-01 |
25 | Stk Induced Draft Blower w/Gasket | - | 036, 042, 048, 060 | C | 70-23641-01 |
32 | Stk Limit Control (On Blower Shelf) | - | 018, 024, 030, 036, 042, 048, 060 | J | 68-23643-01 |
32 | Stk Limit Control (On Blower Shelf) | - | 036, 042, 048, 060 | C | 68-23643-01 |
33 | Stk Contactor | - | 018, 024, 030, 036, 042, 048, 060 | J | 42-20044-02 |
33 | Stk Contactor | - | 036, 042, 048, 060 | C | 42-22464-01 |
34 | Stk Pressure Switch | - | 018, 024, 030, 036, 042, 048, 060 | J | 42-23564-03 |
34 | Stk Pressure Switch | - | 036, 042, 048, 060 | C | 42-23564-03 |
35 | Stk Transformer | - | 018, 024, 030, 036, 042, 048, 060 | J | 46-18788-07 |
35 | Stk Transformer | - | 036, 042, 048, 060 | C | 46-18788-07 |
34 | Integrated Furnace Control Board (IFC) | - | 018, 024, 030, 036, 042, 048, 060 | J | See Gas Controls |
34 | Integrated Furnace Control Board (IFC) | - | 036, 042, 048, 060 | C | See Gas Controls |
36 | Capacitor - Blower Motor | - | 018, 024, 030, 036, 042, 048, 060 | J | 43-100496-04 |
36 | Capacitor - Blower Motor | - | 036, 042, 048, 060 | C | 43-100496-12 |
37 | Capacitor - Compressor/Fan | - | 018, 024, 030, 036, 042, 048, 060 | J | AS-58696-01 |
37 | Capacitor - Compressor/Fan | - | 036, 042, 048, 060 | C | AS-58696-01 |
51 | Limit Control - Flame Roll-Out | - | 018, 024, 030, 036, 042, 048, 060 | J | AS-102393-02 |
51 | Limit Control - Flame Roll-Out | - | 036, 042, 048, 060 | C | AS-102393-02 |
- | Compressor Time Delay Control | - | 018, 024, 030, 036, 042, 048, 060 | J | 45-25323-02 |
- | Wiring Harness - 9 pin to 6 pin and 4 flag terminals (6 pin to Fan Board) | - | 018, 024, 030, 036, 042, 048, 060 | J | AE-54609-01 |
- | Wiring Harness - 9 pin to 9 terminals | - | 018, 024, 030, 036, 042, 048, 060 | J | AE-54609-02 |
- | Leadwire - from Flame Sensor to 9 pin | - | 018, 024, 030, 036, 042, 048, 060 | J | See Gas Controls |
- | Wiring Harness Plug | - | 018, 024, 030, 036, 042, 048, 060 | J | See Gas Controls |
- | Capacitor Adaptor Plate (2 in. round capacitor) | - | 018, 024, 030, 036, 042, 048, 060 | J | See Gas Controls |
- | Capacitor Adaptor Plate (2 in. X 1-1/4 in. oval capacitor) | - | 018, 024, 030, 036, 042, 048, 060 | J | See Gas Controls |
Fan Group
No. | Notes | Technical Variation | Cooling Capacity | Electrical Designation | Part Number |
---|---|---|---|---|---|
16 | Stk Fan Motor | - | 018, 024, 030, 036, 042, 048, 060 | J | 51-21856-06 |
17 | Stk Fan Blade | - | 018, 024, 030, 036, 042, 048, 060 | J | 70-20607-05 |
37 | Capacitor - Compressor/Fan | - | 018, 024, 030, 036, 042, 048, 060 | J | See Compressor Group |
16 | Stk Fan Motor | - | 036, 042, 048, 060 | C | 51-21854-02 |
17 | Stk Fan Blade | - | 036, 042, 048, 060 | C | 70-21848-05 |
37 | Stk Capacitor - Fan Motor | - | 036, 042, 048, 060 | C | 43-100496-02 |
Blower Group
No. | Notes | Technical Variation | Cooling Capacity | Part Number |
---|---|---|---|---|
36 | Stk Capacitor - Blower Motor | - | 018, 024, 030, 036, 042, 048, 060 | 43-100496-04 |
38a | Stk Blower Assembly (Includes items 36-41) | - | 018, 024, 030, 036, 042, 048, 060 | AS-58662-01 |
38b | Housing | - | 018, 024, 030, 036, 042, 048, 060 | AS-58619-01 |
- | Cut-Off | - | 018, 024, 030, 036, 042, 048, 060 | AE-64401-10 |
39 | Stk Blower Motor | - | 018, 024, 030, 036, 042, 048, 060 | 51-23608-03 |
40a | Motor Mounting Bracket Assembly (includes items 40a, 40b) | - | 018, 024, 030, 036, 042, 048, 060 | AS-53148-03 |
40b | Motor Arm Assembly (3) | - | 018, 024, 030, 036, 042, 048, 060 | 70-19929-02 |
- | Motor Band | - | 018, 024, 030, 036, 042, 048, 060 | 70-19927-01 |
41 | Stk Blower Wheel | - | 018, 024, 030, 036, 042, 048, 060 | 70-18631-01 |
Coil Group
Condenser Coil
No. | Notes | Technical Variation | Cooling Capacity | Part Number |
---|---|---|---|---|
52 | Stk Condenser Coil | - | 018, 024, 030, 036, 042, 048, 060 | AS-58677-02 |
- | Distributor - 1/2 in. to 3/8 in. two way | - | 018, 024, 030, 036, 042, 048, 060 | N/A |
- | Distributor - 5/8 in. to 3/8 in. four way | - | 018, 024, 030, 036, 042, 048, 060 | N/A |
- | Access Valve Body (2) | - | 018, 024, 030, 036, 042, 048, 060 | 61-18542-01 |
- | Access Valve Core (2) | - | 018, 024, 030, 036, 042, 048, 060 | 61-18551-01 |
- | Access Valve Cap (2) | - | 018, 024, 030, 036, 042, 048, 060 | 83-100635-01 |
Evaporator Coil
No. | Notes | Technical Variation | Cooling Capacity | Part Number |
---|---|---|---|---|
53 | Drain Trap (Attached to Drain Pan) | - | 018, 024, 030, 036, 042, 048, 060 | 68-23603-01 |
54 | Stk Evaporator Coil | - | 018, 024, 030, 036, 042, 048, 060 | AS-58627-71 |
55 | Drain Pan Grommet | - | 018, 024, 030, 036, 042, 048, 060 | 56-23601-01 |
56 | Stk Drain Pan | - | 018, 024, 030, 036, 042, 048, 060 | AS-58607-32 |
57 | Auxiliary Drain Pipe | - | 018, 024, 030, 036, 042, 048, 060 | AE-58611-01 |
59 | Distributor Without Piston | - | 018, 024, 030, 036, 042, 048, 060 | 83-19988-01 |
60 | Stk Flowcheck Piston Kit | - | 018, 024, 030, 036, 042, 048, 060 | N/A |
61 | Stk TXV | - | 018, 024, 030, 036, 042, 048, 060 | N/A |
62 | Cap Tube Assembly | - | 018, 024, 030, 036, 042, 048, 060 | AS-21821-43 |
- | Condensate Barrier | - | 018, 024, 030, 036, 042, 048, 060 | AE-100544-01 |
Heat Exchanger, Burner / Manifold
No. | Notes | Technical Variation | Heating Capacity | Part Number |
---|---|---|---|---|
24 | Stk Heat Exchanger - Includes Center Panel and Turbulators | - | 04, 06, 08, 10 | AS-58632-01 |
24a | Turbulators | - | 04, 06, 08, 10 | AE-58591-02 |
24b | NOX Insert Assembly | - | 04, 06, 08, 10 | (2) |
24c | Lower Burner Assembly (NOX models) | - | 04, 06, 08, 10 | 75-23684-01 |
24d | Collector Box Gasket | - | 04, 06, 08, 10 | (2) |
29 | Burner Floor | - | 04, 06, 08, 10 | 68-23644-01 |
42 | Radiation Shield | - | 04, 06, 08, 10 | AE-58588-01 |
43 | Stk Burner Tube w/Shield | - | 04, 06, 08, 10 | 47-23610-11 |
- | Stk, 3 One-piece Burner Retrofit Kit - See Note 3 | - | 04, 06, 08, 10 | 75-22840-01 |
44 | Burner Support Bracket (2) | - | 04, 06, 08, 10 | AS-60993-82 |
45 | Stk Manifold (w/o Orifices) | - | 04, 06, 08, 10 | AE-61588-01 |
- | Square Head Plug - (Used on Manifold to plug extra holes) | - | 04, 06, 08, 10 | 81-23604-01 |
47 | Burner Orifice - Natural Gas | - | 04, 06, 08, 10 | See Orifice Selection Chart |
47 | Burner Orifice - LP | - | 04, 06, 08, 10 | See Orifice Selection Chart |
47 | Number of Orifices | - | 04, 06, 08, 10 | (2) |
48 | Stk Flame Sensor | - | 04, 06, 08, 10 | 62-23543-02 |
49 | Stk Ignitor w/Cable | - | 04, 06, 08, 10 | 62-23556-01 |
50 | Burner Support - (Holds Burners between the Burner Support Brackets) | - | 04, 06, 08, 10 | AE-58592-01 |
51 | Stk, 1 Limit - Manual Reset (Burner Compartment) - Before F2501 (See Note1) | - | 04, 06, 08, 10 | 47-22861-01 |
51 | Stk, 1 Limit - Manual Reset (Burner Compartment) - After F2501 (See Note1) | - | 04, 06, 08, 10 | 47-100241-01 |
Gas Controls
No. | Notes | Technical Variation | Gas Code | Part Number |
---|---|---|---|---|
34 | Stk Furnace Control Board | - | 1A, 1C, 1D, 1F | 62-23554-02 |
- | Fan Board | - | 1A, 1C, 1D, 1F | 47-23619-03 |
46 | Stk Gas Valve - Natural Gas | - | 1A, 1C, 1D, 1F | 60-105055-01 |
46 | Stk,2 Gas Valve - LP | - | 1A, 1C, 1D, 1F | See Note 2 |
- | Stk LP Conversion Kit | - | 1A, 1C, 1D, 1F | EP-85H |
- | Stk LP Conversion Kit | - | 1TF | EP-84W |
34 | Stk Integrated Furnace Control Board (IFC) | - | 1R, 1S, 1X, 2A | 62-23599-01 |
46 | Stk Gas Valve - Natural Gas | - | 1R, 1S, 1X, 2A | 60-105055-01 |
46 | Stk,2 Gas Valve - LP | - | 1R, 1S, 1X, 2A | See Note 2 |
- | Stk LP Conversion Kit | - | 1R, 1S, 1X, 2A | EP-85H |
34 | Stk Integrated Furnace Control Board (IFC) | - | 2G | 62-23599-04 |
46 | Stk Gas Valve - Natural Gas | - | 2G | 60-105055-01 |
46 | Stk,2 Gas Valve - LP | - | 2G | See Note 2 |
- | Stk LP Conversion Kit | - | 2G | EP-85H |
Options and Accessories
No. | Notes | Technical Variation | Cooling Capacity | Part Number |
---|---|---|---|---|
- | Economizer - 3 Position | - | ALL | RXRE-CAA30 |
- | Economizer - Modulating | - | ALL | RXRD-CAM10 |
- | Fresh Air Damper - 3 Position | - | ALL | RXRF-FAB1 |
- | Fresh Air Damper - Fixed 35% | - | ALL | RXRF-FAA1 |
- | Low Ambient Control | - | ALL | RXRZ-A18 |
- | High Pressure Control | - | ALL | RXAB-A02 |
- | Low Pressure Control | - | ALL | RXAC-A02 |
Package Equipment - Orifice Selection Chart - Natural Gas
CAUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation:
- 1) Furnace Input Rating (BTU/HR)
- 2) Number of Burners
- 3) Altitude (ft.)
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-47 and the latest edition of the National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION: This information is provided for replacement purposes only. Conversion for operation at High Altitude must be done using the kit specified on the product specification sheet for the unit.
NOTE: This Orifice sizing chart is based on a Natural Gas heating value of 1075 BTU/cu. ft and a pressure setting of 3.5 in. water column.
NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 1075 BTU/cu. ft. and an elevation of 0 - 2000 ft.
Furnace Input Rating (BTU/HR) | Altitude Derated Input (BTU/HR) | Number of Burners | Elevation (ft.) | Country | Orifice Part Number |
---|---|---|---|---|---|
40,000 | 36,000 | 2 | 0-2000 U.S. | 62-22175-45 | |
60,000 | 54,000 | 3 | 0-2000 U.S. | 62-22175-45 | |
72,000 | N/A | 4 | 0-2000 U.S. | 62-22175-45 | |
80,000 | 72,000 | 4 | 0-2000 U.S. | 62-22175-45 | |
90,000 | N/A | 5 | 0-2000 U.S. | 62-22175-45 | |
100,000 | 90,000 | 5 | 0-2000 U.S. | 62-22175-45 | |
120,000 | 108,000 | 6 | 0-2000 U.S. | 62-22175-45 | |
135,000 | 121,500 | 6 | 0-2000 U.S. | 62-22175-44 | |
150,000 | 135,000 | 6 | 0-2000 U.S. | 62-22175-44 | |
180,000 | N/A | 9 | 0-2000 U.S. | 62-22175-45 | |
210,000 | N/A | 9 | 0-2000 U.S. | 62-22175-43 | |
210,000 | N/A | 10 | 0-2000 U.S. | 62-22175-45 | |
225,000 | 202,500 | 9 | 0-2000 U.S. | 62-22175-42 | |
250,000 | 225,000 | 10 | 0-2000 U.S. | 62-22175-42 | |
252,000 | 225,000 | 9 | 0-2000 U.S. | 62-22175-40 | |
252,000 | N/A | 12 | 0-2000 U.S. | 62-22175-45 | |
290,000 | N/A | 14 | 0-2000 U.S. | 62-22175-45 | |
300,000 | 270,000 | 12 | 0-2000 U.S. | 62-22175-42 | |
330,000 | N/A | 14 | 0-2000 U.S. | 62-22175-43 | |
350,000 | 315,000 | 14 | 0-2000 U.S. | 62-22175-42 | |
400,000 | 360,000 | 14 | 0-2000 U.S. | 62-22175-40 |
Package Equipment - Orifice Selection Chart - LP
CAUTION: Selection of the correct LP Orifice requires the following information for the specific installation:
- 1) Furnace Input Rating (BTU/HR)
- 2) Number of Burners
- 3) Altitude (ft.)
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-47 and the latest edition of the National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION: This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should be done using the kit(s) specified on the product specification sheet for the unit.
NOTE: This Orifice sizing chart is developed using the specified pressure setting of 10 in. water column instead of the 11.0 in water column used by the NFG and CANB149.1.
NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on a heating value of 2500 BTU/cu. ft. and an elevation of 0 - 2000 ft.
Furnace Input Rating (BTU/HR) | Altitude Derated Input (BTU/HR) | Number of Burners | Elevation (ft.) | Country | Orifice Part Number |
---|---|---|---|---|---|
40,000 | 36,000 | 2 | 0-2000 U.S. | 62-22175-55 | |
60,000 | 54,000 | 3 | 0-2000 U.S. | 62-22175-55 | |
72,000 | N/A | 4 | 0-2000 U.S. | 62-22175-13 | |
80,000 | 72,000 | 4 | 0-2000 U.S. | 62-22175-56 | |
90,000 | N/A | 5 | 0-2000 U.S. | 62-22175-55 | |
100,000 | 90,000 | 5 | 0-2000 U.S. | 62-22175-55 | |
120,000 | 108,000 | 6 | 0-2000 U.S. | 62-22175-55 | |
135,000 | 121,500 | 6 | 0-2000 U.S. | 62-22175-54 | |
150,000 | 135,000 | 6 | 0-2000 U.S. | 62-22175-54 | |
180,000 | N/A | 9 | 0-2000 U.S. | 62-22175-55 | |
210,000 | N/A | 9 | 0-2000 U.S. | 62-22175-54 | |
210,000 | N/A | 10 | 0-2000 U.S. | 62-22175-55 | |
225,000 | 202,500 | 9 | 0-2000 U.S. | 62-22175-54 | |
250,000 | 225,000 | 10 | 0-2000 U.S. | 62-22175-54 | |
252,000 | 225,000 | 9 | 0-2000 U.S. | 62-22175-53 | |
252,000 | N/A | 12 | 0-2000 U.S. | 62-22175-55 | |
290,000 | N/A | 14 | 0-2000 U.S. | 62-22175-55 | |
300,000 | 270,000 | 12 | 0-2000 U.S. | 62-22175-54 | |
330,000 | N/A | 14 | 0-2000 U.S. | 62-22175-54 | |
350,000 | 315,000 | 14 | 0-2000 U.S. | 62-22175-54 | |
400,000 | 360,000 | 14 | 0-2000 U.S. | 62-22175-53 |
Diagrams and Photographs
The following sections provide visual representations of the unit's components:
- Exploded View: A breakdown of the entire unit, showing the relationship between parts.
- Control Box Assembly: A detailed view of the electrical control box.
- Blower Assembly: Illustration of the blower motor, wheel, and housing.
- Evaporator Coil Assembly: Diagram of the evaporator coil and associated components.
- Condenser Coil Group: Visual representation of the condenser coil.
- Heat Exchanger Assembly: Exploded view of the heat exchanger and related parts.
- Burner Assembly: Detailed illustration of the burner components.
Notes
- The Flame Roll-Out Limit Control on these models was changed to a higher-rated switch to reduce nuisance tripping. It is recommended that the higher-rated switch be used for replacement.
- Order Gas Valve for Natural Gas along with LP Conversion Kit.
- This kit includes all necessary items to retrofit units using individual burner tubes with the later one-piece burner design.
Disclaimer
This document provides general replacement parts information for qualified service personnel. The complete Model and Serial Number of the unit under repair should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject to change without notice. Document 92-42800-RRKA-A supersedes all previous parts lists for these models. For the latest revision, visit http://www.rheempartslists.net/92-42800-RRKA-A. The manufacturer assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of equipment after the replacement of any original components.
Rheem Manufacturing Company
P.O. Box 17010
Fort Smith, AR 72917-7010