User Guide for Elimko models including: KY-94-1123-1 E-94 Series Universal Advanced Controller, KY-94-1123-1, E-94 Series Universal Advanced Controller, Universal Advanced Controller, Advanced Controller, Controller
16 nov 2023 — On/Off, PID, Heat/Cool, Floating and Feedback Control of Valves. 20..60 V AC / 20..60 V DC or 85..265 V AC / 85..375 V DC.
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DocumentDocumentKY-94-1123-1 200.0 200.0 E-94 Series Universal Advanced Controller Quick Start Guide Manufacturer / Technical Support : Elimko Elektronik malat ve Kontrol Ltd. ti. ASO 2. Organize Sanayi Bölgesi Alci OSB Mahallesi 2001. Cad. No:14 Temelli 06909 Ankara / TURKYE Tel: +90 312 212 64 50 (Pbx) · Fax: +90 312 212 41 43 E-mail: elimko@elimko.com.tr · www.elimko.com.tr 1. DESCRIPTION E-94 Series general purpose process controllers are industrial devices in 1/8 DIN (96x48 mm IEC/TR 60668) dimensions designed by using new generation microcontrollers with on/off, PID and other control forms. Inputs and outputs can be easily programmed by the user. In E-94 Series controllers, set value and measured value can be displayed from -1999 to 9999 on two 4-digit displays and general purpose inputs (T/C, R/T, mV, mA) can be programmed. 2. DIMENSIONS and PANEL CUT-OUT 10 mm 10 mm 200.0 200.0 Elimko Kontrol Edilmitir 2 100 mm 100 mm TP SKALA : GR : ÇIKI : : E49 SER NO : 21/14798 Elimko Tel: +90 3122126450 Fax: +90 3122124143 TÜRKYE 91 mm +0.5 45 mm -0.0 +0.5 92mm -0.0 91 mm min. 10 mm min. 35 mm Panel Cut-Out and Minimum Spacing 3. CONNECTION DIAGRAM Operating voltage suitable for the device type shall be applied. Relay and SSR Drive Outputs RL1 / SSR1 RL2 / SSR2 RL3 RL4 Operating Voltage RS-485 Analog Inputs Analog Output AO1 TRXTRX+ Valve Pot. Feedback (Note 2) 1-5 kOhm Valve mA Feedback (Note 2) 0-20 / 4-20 mA 1st and 2nd control outputs can be selected as either Relay (RL1, RL2) or SSR (SSR1, SSR2). Controllers with RS-485 do not have a Valve Feedback input. Analog output (AO1) can be selected as either mA or 0-10 V DC. Analog Input 1 13 13 14 14 15 15 16 16 17 17 18 18 13 13 14 14 15 15 16 16 17 17 18 18 Analog Input 2 13 13 14 14 15 15 16 16 17 V 17 18 18 Thermocouple / miliVolt 0-20 mA / 4-20 mA Resistance Thermometer 2-Wire Transmitter Volt External Set Input (mA) 4. WARNINGS E-94 controller is designed for panel mounting and should be used in an industrial environment. The package of E-94 controller conta ns; Controller, 2 p eces of mount ng clamps, User manual and Guarantee cert f cate. After open ng the package, please check the contents w th the above l st. If the del vered product s wrong type, any tem s m ss ng or there are v s ble defects, contact the vendor from wh ch you purchased the product. Before nstall ng and operat ng the controller, please read the user manual thoroughly. The nstallat on and conf gurat on of the controller must only be performed by a person qual f ed n nstrumentat on. Keep the un t away from flamable gases, that could cause explos on. Do not use alcohol or other solvents to clean the controller. Use a clean cloth soaked n water t ghtly squeezed to gently w pe the outer surface of the controller. It s not used n med cal appl cat ons. EU DIRECTIVE COMPLIANCE Low Voltage D rect ve EN 61010-1 EMC D rect ve EN 61326-1 K - Q TSE-ISO-EN 9000 TS EN ISO 9001 Quality Management System Certificate 5. TYPE CODING E-94 Series Universal Advanced Controller E-94 - W - X - Y - Z Relay Outputs 2 relays (RL1, RL2) 2 3 relays (RL1, RL2, RL3) 3 4 relays (RL1, RL2, RL3, RL4) 4 1 SSR (SSR1) + 1 relay (RL2) 5 1 SSR (SSR1) + 2 relays (RL2, RL3) 6 1 SSR (SSR1) + 3 relays (RL2, RL3, RL4) 7 2 SSR (SSR1, SSR2) + 1 relays (RL3) 8 2 SSR (SSR1, SSR2) + 2 relays (RL3, RL4) 9 Analog Outputs None 0 0-20 / 4-20 mA (AO1) 1 0-10 V DC (AO1) 2 Communication * None 0 RS-485 ** 1 Operating Voltage 85-265 V AC / 85-375 V DC 0 20-60 V AC / 20-60 V DC 1 * When E-94 Series devices are ordered with communication, the E-IB-11 USB-RS485 converter can be used for PC connection. There are various control and monitoring software provided by Elimko. ** Controllers with RS-485 do not have a Valve Feedback input. 6. TECHNICAL SPECIFICATIONS Parameter Description Control Type On/Off, PID, Heat/Cool, Floating and Feedback Control of Valves Operating Voltage 20..60 V AC / 20..60 V DC or 85..265 V AC / 85..375 V DC Relays / SSR 4 x SPST - NO 250 V AC 5 A relays or 24 V DC 25 mA (SSR) drives Dimensions (mm) 96 (Lenght) x 48 (Height) x 100 (Width) Panel Cut-Out (mm) 92 (Lenght) X 45 (Height) Analog Output 0..20 / 4..20 mA or 0..10 V DC optional Analog Input Universal (Note 1), 1 x External set point (mA) Communication (RS-485) Available (Note 2) Digital Input None Valve Feedback Available (Note 2) Transmitter Supply Available Weight 220 g Power Consumption Max. 7 W (10 VA) Operating Temperature - 10 °C ... 55 °C Storage Temperature - 25 °C ... 65 °C Memory Max. 100.000 write Protection Class IP-65 Front Panel, IP-20 Rear Case Notes: (1) Universal Input : Thermocouple : B, E, J, K, L, N, R, S, T, U Resistance Thermometer : Pt-100 Current : 0-20 mA, 4-20 mA (Linear) Voltage : 0-50 mV, 0-1 V, 0.2- 1 V (Linear), 0-10 V DC, must be specified in the order. Resolution Accuracy : 16 bit : Thermocouple, Max. ±1.0 °C (Conversion and CJC error) Resistance Thermometer, Max. ±0.5 °C (Conversion and wire resistance compensation) Linear Input, Max. % 0.1 (2) Valve Feedback are supplied as potentiometer input in standard controllers. If the feedback type is requested as mA, it must be specified in the order. Controllers with RS-485 do not have a Valve Feedback input. INPUT SETTINGS gcnf CONTROL SET SETTINGS SETP ALARM SETTINGS ACNF 7. PARAMETER TABLE Description INP1 Analog Input 1 Type DP Decimal Point SCLO Analog Input 1 Linear Scale Lower Value SCHI Analog Input 1 Linear Scale Upper Value UNIT Temperature Unit OFST Analog Input 1 Offset Value FLTR Analog Input 1 Filter SNBR Analog Input 1 Sensor Broken Behaviour INP2 Analog Input 2 Type S2LO Analog Input 2 Linear Scale Lower Value S2HI Analog Input 2 Linear Scale Upper Value S2BR Analog Input 2 Sensor Broken Behaviour ADRS Modbus Adress BAUD Modbus Baud Rate [4.8, 9.6, 19.2, 38.4 kbaud] PRTY Modbus Parity [None, ODD, Even] SPSR Control Set Point Source SPLL Control Set Point Lower Limit SPHL Control Set Point Upper Limit SPRR Control Set Point Ramping Rate S-1 1. Step Set Value T-1 1. Step Time S-2 2. Step Set Value T-2 2. Step Time S-3 3. Step Set Value T-3 3. Step Time A1TP Alarm 1 Type A1SP Alarm 1 Set Point A1HY Alarm 1 Hysteresis A1LT Alarm 1 Lock A2TP Alarm 2 Type A2SP Alarm 2 Set Point A2HY Alarm 2 Hysteresis A2LT Alarm 2 Lock A3TP Alarm 3 Type A3SP Alarm 3 Set Point A3HY Alarm 3 Hysteresis A3LT Alarm 3 Lock A4TP Alarm 4 Type A4SP Alarm 4 Set Point A4HY Alarm 4 Hysteresis A4LT Alarm 4 Lock CTYP CFRM CPRD MNPR TRTM DBND OLL OHL OMR PONC TRLL TRHL RL1D RL2D RL3D RL4D AO1D AO1R SRVL SRVH Control Type Control Form [DIR, REV] Control Period Manual Mode Selection Floating Control Valve Travel Time Dead Band Control Output Lower Limit Control Output Upper Limit Control Output Manual Reset PID Power On Behaviour Retransmission Scale Lower Value Retransmission Scale Upper Value Relay 1 Function Relay 2 Function Relay 3 Function Relay 4 Function Analog Output 1 Function Analog Output 1 Type Feedback Valve Fully-Closed Position Feedback Valve Fully-Open Position Min Maks Unit Table 1 0 3 -199.9 999.9 EU -199.9 999.9 EU *C *F -100.0 100.0 EU 1 15 s LO HI 0-20 4-20 -199.9 999.9 EU -199.9 999.9 EU LO HI 1 127 4.8 38.4 Table 2 -199.9 SPHL EU SPLL 999.9 EU OFF 60.0 EU/min SPLL SPHL EU OFF 999.9 min SPLL SPHL EU OFF 999.9 min SPLL SPHL EU OFF 999.9 min Table 3 -199.9 999.9 EU 0.0 999.9 EU DSB ENB Table 3 -199.9 999.9 EU 0.0 999.9 EU DSB ENB Table 3 -199.9 999.9 EU 0.0 999.9 EU DSB ENB Table 3 -199.9 999.9 EU 0.0 999.9 EU DSB ENB Table 4 DIR REV 1 250 s DSB ENB 10 2500 s 0.1 25.0 % 0.0 OHL % OLL 100.0 % OLL OHL % 0 4 -199.9 TRHL EU TRLL 999.9 EU Table 5 Table 5 Table 5 Table 5 Table 6 Table 7.1 ve Table 7.2 AT PID PB-1 PB-2 ITH ITC DTH DTC HYS PID Auto Tune PID Parameter Type Proportional Band + Proportional Band Integral Time + Integral Time Derivative Time + Derivative Time Hysteresis OFF ON STD ADV 0.1 999.9 EU 0.1 999.9 EU OFF 9999 s OFF 9999 s OFF 2500 s OFF 2500 s 0.0 999.9 EU SCOD DPRL APRL FCST Security Code Parameter Access Level Parameter Setting Level Factory Settings [OFF, LOAD, SAVE, DFLT] 0 9999 0 9 0 9 8. ACCESSING PARAMETERS STEP 1: STEP 2: Security Code Configuration Entry Page Selection (Default: 10) and Entry STEP 3: Parameter Selection and Configuration Process Screen 199.8 200.0 Selected Page SCOD 0 PAGE GCNF Parameters . . . Adjustment Enter Return Menu Access 9. APPLICATION EXAMPLES 1) Input: Pt-100 Relay / Alarm1: 50 °C Low, Relay2 / Alarm2: 55 °C High AO1: 4-20 mA PID Control Output inp1 a1tp a1sp a2tp a2sp ctyp rl1D rl2D ao1D ao1r pt lo 50.0 hi 55.0 sco al-1 al-2 co-1 4-20 2) Input: TC Type J, Relay1: On-Off Control Output, Relay2 / Alarm2: 350 °C High inp1 a2tp a2sp ctyp rl1D rl2D j hi 350.0 sco Do-1 al-2 3) Input: TC Type K, Profile Control (Ramp up to 400°C in 10 minutes and wait for 60 minutes), Relay1: PID Control Output, AO1: Retransmission Output (4-20 mA, 0-1200 °C) inp1 spsr s-1 t-1 s-2 t-2 ctyp trll trhl rl1D rl2D ao1D ao1r k prfl 400 10.0 400 60.0 sco 0 1200 co-1 al-2 pvtr 4-20 4) Input: 4-20 mA, Scale: 0-600, External Set Point: 4-20 mA, Scale: 0-600, Floating Valve Control (Travel Time 30 s), Relay1: Valve Open, Relay2: Valve Close inp1 sclo schi inp2 s2lo s2hi ctyp trtm rl1D rl2D 4-20 0.0 600.0 4-20 0.0 600.0 bnD 30 co-1 co-2 Table 1. Input Type Options b Type B Thermocouple e Type E Thermocouple j Type J Thermocouple k Type K Thermocouple l Type L Thermocouple n Type N Thermocouple r Type R Thermocouple s Type S Thermocouple t Type T Thermocouple u Type U Thermocouple pt Pt-100 0-20 0-20 mA 4-20 4-20 mA 0-50 0-50 mV 0.0-1 0-1 V 0.2-1 0.2-1 V 0-10 0-10 V (*) 2-10 2-10 V (*) (*) Custom specified volt input Table 2. Control Set Options int Internal adjustment with keys prfl With Profile Control e/t External adjustment with AIN2 external input Table 3. Alarm Options off Off lo Low Alarm hi High Alarm loD Low Deviation hiD High Deviation lob Band Alarm (In) hib Band Alarm (Out) Table 4. Control Type Options off No Control sco Single (Heat) Dco Double (Heat/Cool) bnD Floating Control of Valve pfb Feedback Control of Valve Tablo 5. Relay Output Options co-1 PID + (Heating) co-2 PID - (Cooling) Do-1 On-Off + (Heating) Do-2 On-Off - (Cooling) al-1 Alarm 1 al-2 Alarm 2 al-3 Alarm 3 al-4 Alarm 4 Table 6. Analog Output Options co-1 PID + (Heating) co-2 PID - (Cooling) pvtr Process Value sptr Control Set Value Table 7.1. Analog Output Range 0-20 0-20 mA 20-0 20-0 mA 4-20 4-20 mA 20-4 20-4 mA Table 7.2. Analog Output Range 0-10 0-10 V 10-0 10-0 V 2-10 2-10 V 10-2 10-2 V For detailed information, you can access the comprehensive user manual of the device under the heading "User Manuals" at www.elimko.com.tr. You can also use the QR Code on the front for this. OUTPUT SETTINGS OCNF PID SETTINGS tUNE SECURITY PRTC Elimko Elektronik malat ve Kontrol Ticaret Ltd. ti. Ankara Sanayi Odasi 2. Organize Sanayi Bölgesi Alci OSB Mahallesi 2001. Cad. No:14 Temelli 06909 Ankara / TURKYE Tel: +90 312 212 64 50 (Pbx) · Fax: +90 312 212 41 43 · E-mail: elimko@elimko.com.tr · www.elimko.com.tr