Electrolux EPGH Gas Hob Instruction Booklet

Important Safety Information

You MUST read these warnings carefully before installing or using the hob. If you need assistance, contact the Customer Care Department on 08705 950950.

Installation

• This hob must be installed by qualified personnel, according to the manufacturer's instructions and relevant British Standards.
• Any gas installation must be carried out by a registered CORGI installer.
• Remove all packaging before using the hob.
• Ensure that the gas and electrical supply complies with the type stated on the rating plate, located near the gas supply pipe.
• Do not attempt to modify the hob in any way.

Child Safety

• This hob is designed to be operated by adults. Do not allow children to play near or with the hob.
• The hob gets hot when it is in use.
• Children should be kept away until it has cooled.
• Children can also injure themselves by pulling pans or pots off the hob.

During Use

• This hob is intended for domestic cooking only. It is not designed for commercial or industrial purposes.
• When in use, a gas cooking appliance will produce heat and moisture. Ensure continuous air supply, keeping air vents in good condition or installing a cooker hood with a venting hose.
• When using the hob for a long period, improve ventilation by opening a window or increasing extractor speed.
• Do not use the hob if it is in contact with water.
• Do not operate the hob with wet hands.
• Ensure control knobs are in the 'OFF' position when not in use.
• When using other electrical appliances, ensure cables do not contact hot surfaces.
• Unstable or misshapen pans should not be used as they can cause accidents by tipping or spillage.
• Never leave the hob unattended when cooking with oil and fats.
• Never use plastic or aluminium foil dishes on the hob.
• Perishable food, plastic items, and aerosols may be affected by heat and should not be stored above or below the hob unit.

Service

• This hob should only be repaired or serviced by an authorised Service Engineer using genuine approved spare parts.

Environmental Information

• After installation, dispose of packaging with due regard to safety and the environment.
• When disposing of an old appliance, make it unusable by cutting off the cable.

Keep this instruction book for future reference and ensure it is passed on to any new owner.

Guide to Use the Instructions

The following symbols will be found in the text to guide you:

• ⚠️: Safety Instructions
• ⚙️: Step by step instructions for an operation
• ?: Hints and Tips
• ?: Environmental information

This appliance complies with the following E.E.C. Directives: 73/23 - 90/683 (Low Voltage Directive); 93/68 (General Directives); 89/336 (Electromagnetical Compatibility Directive); 90/396 (Gas Appliances), and subsequent modifications.

Contents

For the User

• Important Safety Information (Page 2)
• Description of the Hob (Page 3)
• Operation (Page 4)
• Maintenance and Cleaning (Page 4)
• Something Not Working? (Page 5)
• Service and Spare Parts (Page 5)
• Guarantee Conditions (Page 6)

For the Installer

• Engineers technical data (Page 9)
• Installation (Page 10)
• Building In (Page 11)
• Electrical connections (Page 12)
• Wiring Diagram (Page 13)
• Fault Finding (Page 13)
• Commissioning (Page 15)
• Conversion from Natural Gas to LPG (Page 15)

Description of the Hob

Diagram of the hob showing key components:

• 1. Hob Top
• 2. Rapid Burner
• 3. Semi-rapid Burners
• 4. Auxiliary Burner
• 5. Control knobs
• 6. Ignition pushbutton

Operation

HOB BURNERS

To light a burner: Turn the relevant control knob anticlockwise to maximum position. At the same time, push the electric ignition pushbutton (marked by a spark symbol). Then adjust the flame as required. If the burner does not ignite, turn the control knob to zero and try again.

For maximum burner efficiency, use pots and pans with a flat bottom fitting the size of the burner used (see table).

? If you use a saucepan smaller than recommended, the flame will spread beyond the bottom of the vessel, causing the handle to overheat.

? As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid simmering.

Maintenance and Cleaning

Before any maintenance or cleaning, DISCONNECT the hob from the electricity supply.

The hob is best cleaned whilst it is still warm, as spillage can be removed more easily than if it is left to cool.

The Hob Top

Regularly wipe the hob top using a soft cloth wrung out in warm water with a little washing-up liquid. Avoid:

• Household detergent and bleaches.
• Impregnated pads unsuitable for non-stick saucepans.
• Steel wool pads.
• Bath/sink stain removers.

For heavily soiled hob tops, use a cleaning product such as Hob Brite or Bar Keepers Friend.

Pan Supports

The pan supports are dishwasher proof. If washing by hand, dry them carefully as enamelling can leave rough edges. Remove stubborn stains using a paste cleaner.

The Burners

Burner caps and crowns can be removed for cleaning. Wash them with hot soapy water. Remove marks with a mild paste cleaner. A well-moistened soap-impregnated steel wool pad can be used with caution for difficult marks. After cleaning, wipe dry with a soft cloth.

Something Not Working?

If the hob is not working correctly, perform the following checks before contacting your local Service Force Centre. IMPORTANT: A charge will be made for engineer call-outs for faults caused by incorrect use or installation, even if the appliance is under guarantee.

If, after these checks, your hob still does not operate correctly, contact your local Service Force Centre.

Please note that proof of purchase is required for any in-guarantee service calls.

In-guarantee customers should ensure these checks are made, as the engineer will charge if the fault is not a mechanical or electrical breakdown.

Service and Spare Parts

For spare parts or an engineer, contact your local Service Force Centre by telephoning: 0870 5 929929

Your call will be routed to the Service Centre covering your post code area. Addresses of Electrolux Service Forces Centres are detailed on the following pages.

When contacting the Service Centre, they will need the following information:

1. Your name, address, and post code.
2. Your telephone number.
3. Clear and concise details of the fault.
4. The model and serial number (see rating label on the back of this instruction booklet).
5. Date of purchase.

CUSTOMER CARE

For general enquiries, contact the Customer Care Department:

Customer Care Department
ELECTROLUX
55-77 High Street
Slough
Berkshire, SL1 1DZ
Tel: 08705-950950*

* Calls to this number may be recorded for training purposes.

Guarantee Conditions

Electrolux Standard Guarantee Conditions

Electrolux undertakes that if, within 12 months of purchase, this Electrolux appliance or any part proves defective due to faulty workmanship or materials, Electrolux will, at its option, repair or replace it FREE OF CHARGE for labour, materials, or carriage, provided that:

• The appliance has been correctly installed and used only on the gas and electricity supply stated on the rating plate.
• The appliance has been used for normal domestic purposes only, and in accordance with the manufacturer's instructions.
• The appliance has not been serviced, maintained, repaired, taken apart, or tampered with by any person not authorised by Electrolux.
• All service work under this guarantee must be undertaken by an Electrolux Service Force Centre.
• Any appliance or defective part replaced shall become Electrolux's property.
• This guarantee is in addition to your statutory and other legal rights.

Home visits are made between 8:30 am and 5:30 pm Monday to Friday. Visits outside these hours may incur a premium charge.

Exclusions

This guarantee does not cover:

• Damage or calls resulting from transportation, improper use, or neglect, including replacement of light bulbs or removable glass or plastic parts.
• Costs for calls to rectify an appliance that is improperly installed or calls to appliances outside the United Kingdom.
• Appliances found to be in use within a commercial or similar environment, or those subject to rental agreements.
• Products of Electrolux manufacture not marketed by Electrolux.

European Guarantee

If you move to another country within Europe, your guarantee moves with you, subject to the following qualifications:

• The guarantee starts from the date you first purchased your product.
• The guarantee period and extent for labour and parts will be the same as those existing in the new country of use for this brand or product range.
• This guarantee relates to you and cannot be transferred to another user.
• Your new home is within the European Community (EC) or European Free Trade Area.
• The product is installed and used in accordance with instructions and only for domestic use.
• The gas type and supply pressure comply with the rating label specification.
• The product is installed taking into account your new country's regulations.

Before moving, please contact your nearest Customer Care centre to provide details of your new home. This ensures the local Service Organisation is aware of your move and can provide support.

Contact details for European centres are provided in the original document.

Engineers Technical Data

OVERALL DIMENSIONS

• Width: 580 mm.
• Depth: 500 mm.
• Height: 8 mm.

CUT OUT DIMENSIONS

• Width: 550 mm.
• Depth: 470 mm.
• Thickness: 30 mm.

SUPPLY CONNECTIONS

• Gas: RC 1/2 inch (1/2 inch male) Rear right hand corner.
• Electric: 230-240V 50Hz supply, 3-core flexible cable with non-rewireable plug fitted with a 3 amp cartridge fuse.

Ignition HT Spark

• Spark Generator: Ispra Controls BF 50066 - 230-240V 0.6 YA T 120
• Spark Gap: Fixed

Burner Heat Inputs

• Rear Left Burner (semi-rapid): Heat Input 2.0 kW (6824 BTU/HR)
• Rear Right Burner (semi-rapid): Heat Input 2.0 kW (6824 BTU/HR)
• Front Left Burner (rapid): Heat Input 3.0 kW (10236 BTU/HR)
• Front Right Burner (auxiliary): Heat Input 1.0 kW (3412 BTU/HR)

Gas Data Table

Burner Tap By-pass (1/100 mm)

Aeration adjustment: none

APPLIANCE CLASS: 3

APPLIANCE CATEGORY: II2H3+

APPLIANCE GAS SUPPLY: Natural gas G20 / 20mbar

Important Safety Requirements

This hob must be installed in accordance with the Gas Safety (Installation and Use) Regulations (Current Edition) and the IEE Wiring Regulations (Current Edition). Detailed recommendations are contained in the following British Standards Codes Of Practice: B.S. 6172/ B.S. 5440, Part 2 and B.S. 6891 Current Editions.

Location

The hob should not be installed in a bed sitting room with a volume of less than 20 m³. If installed in a room of volume less than 5 m³, an air vent of effective area of 110 cm² is required. If installed in a room of volume between 5 m³ and 10 m³, an air vent of effective area of 50 cm² is required. If the volume exceeds 11 m³, no air vent is required.

However, if the room has a door opening directly to the outside, no air vent is required even if the volume is between 5 m³ and 11 m³.

If there are other fuel burning appliances in the same room, B.S. 5440 Part 2 Current Edition, should be consulted for requisite air vent requirements.

The hob may be located in a kitchen, a kitchen/diner, or bed sitting room, but not in a bathroom or shower room.

Before making the cut-out in the worktop, ensure that the edges of the hob near a side or rear wall have a minimum distance of 55 mm. between the edge of the hob and the wall.

The minimum distance for combustible material fitted above the hob is 400 mm. If fitted below 400 mm, a space of 50 mm. must be allowed from the hob edges.

The minimum distance for combustible material fitted directly above the hob is 700 mm.

A minimum distance of 100 mm. must be left between the side edges of the hob and any adjacent cabinets or walls.

Installation Clearances

Diagrams illustrating installation clearances:

• FITTING THE GAS HOB WITHOUT A COOKER HOOD ABOVE: Shows dimensions of 700 mm (above hob), 100 mm (sides), 400 mm (below hob), 55 mm (side wall to hob edge), 50 mm (below 400mm clearance).
• FITTING THE GAS HOB WITH A COOKER HOOD ABOVE: Shows dimensions of 600 mm (above hob), 100 mm (sides), 400 mm (below hob), 55 mm (side wall to hob edge), 50 mm (below 400mm clearance), 50 mm (additional clearance).

Installation

IMPORTANT: This hob must be installed by qualified personnel to the relevant British Standards. Any gas installation must be carried out by a registered CORGI installer.

The manufacturer will not accept liability if these or other safety instructions are ignored.

WHEN THE HOB IS FIRST INSTALLED

Once installed, remove any protective materials from the factory.

Ensure the GJ 1/2" threaded elbow is fitted correctly with the shoulder on the thread against the hob connecting pipe. Screw parts together without excessive force.

Gas Connection

Connection to the gas supply should be with rigid or semi-rigid pipe (steel or copper). The connection must be suitable for RC 1/2 (1/2 BSP male thread).

After final connection, a thorough leak test is essential. Ensure the main connection pipe does not exert strain on the hob.

It is important to install the elbow correctly, with the shoulder on the end of the thread fitted to the hob connecting pipe. Failure to ensure correct assembly will cause gas leakage.

Cut Out Size

Diagram showing rectangular cut-out dimensions: 550 mm width, 470 mm depth, with a minimum side clearance of 55 mm. Dimensions are given in mm.

Diagram of gas connection components: A) End of shaft with nut, B) Washer, C) Elbow.

Building In

Building over a cupboard or drawer

If the hob is installed above a cupboard or drawer, a heat-resistant board must be fitted below the base of the hob on the underside of the work surface.

Electrical connection should be made as shown in diagrams 1 and 2.

Building over a kitchen unit with door

Ensure furniture design avoids contact with the bottom of the hob, which can get hot during operation. Diagram 3 shows a recommended solution.

The panel fitted under the hob ('a') should be easily removable for technical assistance. The space behind the kitchen unit ('b') can be used for connections.

Diagrams show electrical connection points (ON/OFF SWITCH, FLEX OUTLET) and internal unit dimensions.

Electrical Connections

Any electrical work required to install this hob should be carried out by a qualified electrician or competent person, in accordance with current regulations.

THIS HOB MUST BE EARTHED.

The manufacturer declines liability for failure to observe these safety measures.

This hob is designed for connection to a 230-240V 50Hz AC electrical supply.

Before switching on, verify the electricity supply voltage matches the rating plate. The rating plate is located on the bottom of the hob.

The hob is supplied with a 3-core flexible supply cord and a 3amp plug. If the fuse needs changing, use a 3amp ASTA approved (BS 1362) fuse.

If the plug needs replacement, the wires in the mains lead are coloured as follows:

• Green and Yellow - Earth
• Blue - Neutral
• Brown - Live

Connect the green and yellow (earth) wire to the terminal marked 'E' or the earth symbol.

Connect the blue (neutral) wire to the terminal marked 'N' or coloured black.

Connect the brown (live) wire to the terminal marked 'L' or coloured red.

Ensure no stray wire strands are present and the cord clamp is secure over the outer sheath.

A cut-off plug inserted into a 13 amp socket is a serious safety hazard. Ensure any cut-off plug is disposed of safely.

Permanent Connection

For a permanent connection, install a double-pole switch between the hob and the electricity supply (mains). The switch must have a minimum gap of 3 mm. between contacts and be suitable for the required load, complying with current electric regulations.

The switch must not break the yellow and green earth cable.

⚠️ Ensure the hob supply cord does not contact surfaces with temperatures higher than 50°C.

Wiring Diagram

Diagram showing the wiring connections for the ignitor switch (A) and ignitor unit (B).

Fault Finding

Preliminary Electrical Systems Check

Diagram illustrating a flowchart for preliminary electrical checks:

• START: Isolate appliance and perform Earth Continuity check (A).
• If Earth Continuity is satisfactory, proceed to check if the inlet fuse has blown.
• If Earth Continuity is not satisfactory, check inlet wiring and rectify any fault.
• If fuse has blown, isolate appliance and perform Insulation check (B). Rectify any fault, including replacing fuses.
• If fuse is okay, proceed to Polarity check (C) and Resistance to Earth check (D).
• If all checks pass, the electricity supply should be satisfactory.

Detailed checks (A, B, C, D) are described with meter settings and expected results.

NOTE: If a fuse fails without an indicated fault, a detailed continuity check of each component is required to trace the faulty component. Visual inspection may reveal evidence of burning.

Ignition System / Gas Ignition

Flowchart for troubleshooting ignition issues:

• Ignitor does not spark:
• NO: Check plug top fuse and replace if necessary. Check polarity and earth continuity of supply point. Check earth continuity of appliance. Check continuity from 'N' on mains connector block to 'O' on ignitor unit. Check continuity from 'L' on mains connector block to taps ignition switches. Check continuity from ignition switches connector to ignitor unit.
• YES: Check gas supply at burner. Light burner manually. Check by-pass simmer adjustment. Check position of the electrode. Check continuity from each electrode tip to terminals 1 to 4 on the ignitor unit. Check fitting of burners. Check for breaks in the insulation of the HT leads.
• If ignition switches are faulty, change them.
• If the ignitor unit is faulty, change it.

Commissioning

After full installation, check the minimum flame setting:

1. Turn the gas tap to the MAX position and ignite.
2. Set the gas tap to the MIN flame position, then turn the control knob from MIN to MAX several times. If the flame is unstable or extinguishes, follow the procedure below.

Procedure:

• Re-ignite the burner and set to MIN.
• Remove the control knob.
• Use a thin bladed screwdriver to turn the adjustment screw (see diagram) until the flame is steady and does not extinguish when the knob is turned from MIN to MAX. Repeat for all burners.

Pressure Testing

• Remove left hand pan support and front left burner cap and crown.
• Fit manometer tube over the injector.
• Turn on the burner gas supply and ignite another burner.
• The pressure reading should be nominally 20mbar and between 17 mbar and 25mbar.
• Turn off the burner supplies.

Diagram shows the minimum adjustment screw.

Conversion from Natural Gas to LPG

This model is designed for natural gas but can be converted for butane or propane gas by fitting the correct injectors. The gas rate is adjusted accordingly.

Method:

• Ensure gas taps are in the 'OFF' position.
• Isolate the hob from the electrical supply.
• Remove all pan supports, burner caps, rings, crowns, and control knobs.
• Use a 7mm box spanner to unscrew burner injectors and replace them with the appropriate LPG injectors.

TO ADJUST THE GAS RATE

With a thin bladed screwdriver, completely tighten the by-pass adjustment screw located in the centre of the gas tap control shaft. Upon completion, affix the replacement rating plate to the underside of the hob.

IMPORTANT: The replacement/conversion of the gas hob should only be undertaken by a competent person.