S38 Piezo Tip/Tilt Platform

User Manual

Version: V1.0

This document describes the following products:

Image of the CoreMorrow S38 Piezo Tip/Tilt Platform: a cylindrical device with a top surface for lens mounting and a base for connection.

DECLARATION

Thank you for choosing Core Tomorrow (CoreMorrow for short) products! This user manual is applicable to S38 Piezo Tip/Tilt Platform, for your smooth and correct use of this product. Please read this manual carefully before use, and follow the relevant instructions in the manual for installation and use. Improper operation may cause injury to the operator and/or damage to the product, so it is required that the entire installation and operation process should be completed by professionals with a certain foundation and a certain understanding of product principles, or under the guidance of a professional.

If you disassemble or transform the product without permission, CoreMorrow will not be responsible for any consequences arising therefrom. To change the product model and other false sales of CoreMorrow's products are illegal; users should be vigilant. Once found, you should actively report or contact CoreMorrow, jointly crack down on illegal acts, and prevent fraud and economic losses. CoreMorrow will investigate for the legal responsibility of the illegal subject and related parties.

With the continuous development and innovation of technology, CoreMorrow will timely add the latest information to the manual as required. If you need, please contact CoreMorrow, or visit the website www.coremorrow.com for download. CoreMorrow apologizes for any inconvenience caused to you.

1. Introduction

1.1 Purpose and content

1.2 Symbol and meaning

⚠️ DANGER: Improper handling may cause injury to the operator.

❗ Attention: Improper handling can cause damage to the equipment.

No order between items.

  1. Please operate in order.

1.3 Users of This Manual

The default user of this manual has knowledge of piezoelectric products and controllers, and has a certain basis for their installation and use.

1.4 Manual Lost and Reissued

If this manual is lost, please contact CoreMorrow. CoreMorrow will send you the latest version of the user manual.

2. Safety Guide

S38 Piezo Tip/Tilt Platform is designed with the most advanced technology and safety standards for your own safety and the correct use of the product. Please observe the following points when in use.

⚠️ Warning: A change in temperature and pressure will charge the piezoelectric actuator, and the actuator will remain charged for a period of time when it is disconnected from the controller, so the operator should pay attention to this when in use.

❗ Attention: In order to prevent damage to the product caused by improper operation, the following points should be paid attention to when in use.

3. Product Overview

3.1 Product Introduction

S38 Piezo Tip/Tilt Platform has the following advantages:

High performance piezo stack:

S38 Piezo Tip/Tilt Platform is driven by a highly reliable ceramic actuator with a fully insulated structure, so its performance and service life are far better than the traditional actuator. The insulating layer can effectively prevent the piezoelectric ceramic from being damaged when exposed to moisture. Therefore, the stability of piezoelectric ceramics can be guaranteed under extreme circumstances. Compared with traditional driving mechanisms, there are no transmission parts and friction. Therefore, the ceramic actuator has the characteristics of no rebound, no maintenance, and no wear, etc.

Flexible hinge structure:

S38 Piezo Tip/Tilt Platform adopting a flexible hinge mechanism has advantages of no friction and high positioning accuracy. The flexible hinge is an element not affected by static and dynamic friction, based on the elastic deformation of metal material (e.g., steel), with no rolling and sliding parts. The flexible unit has very high load capacity and stiffness. The hinge guide needs no maintenance and no wear and tear. It is suitable for a wide range of temperatures, and no lubricating oil is required.

Strain sensor

Strain sensors detect position information by their own expansion. They are fixed in the proper position of the transmission part and measure the displacement of the moving part. This type of position measurement is made by contact and indirect measurement. So the displacement of the moving platform is measured by measuring lever, guide hinge, or piezoelectric ceramic stack.

The S38 piezo tip tilt platform is a θx, θy two-dimensional deflection piezo fast steering mirror. It is equipped with a lens mounting cap and is small in size and easy to integrate. It can be integrated into a cage structure with a right-angle adapter.

3.2 Product Features

3.3 Principle

The piezo control principle is as follows:

Circuit diagram illustrating the piezo control principle. It shows connections for PZT actuators (PZT X1+, PZT X2, PZT Y1, PZT Y2) to control channels (CH1, CH2) and a constant voltage input (CH3), with ground connections indicated.

The piezo tilt stage (two-axis motion) is based on parallel kinematic design with coplanar axis and moving platform. Four piezo actuators are placed at a 90° angle interval, with paired differential control distribution. Two pairs of differentially driven actuators provide the highest achievable angular stability over a wide temperature range. Its tilt motion is achieved by two pairs of piezo actuators in a push-pull motion, controlled by a bridge connection circuit.

Diagram showing the arrangement of four piezo actuators (PZT1, PZT2, PZT3, PZT4) in a circular pattern on the platform, with dimensions 'a' and 'b' indicating distances between actuators.

3.4 Motion Direction

Diagram illustrating motion directions: AXIS1 and AXIS2 are indicated with arrows showing rotational movement.
S38 connection mark and motion direction
Model Motion direction Description Connection Mark
XD500 AXIS1 Drive cable CH1
Sensor cable 1
AXIS2 Drive cable CH2
Sensor cable 2
Constant voltage Drive cable CH3

4. Operating environment

5. Installation and operation

Before installation, first check the safety, such as whether the cable is damaged or broken, and whether the power supply has grounding protection.

5.1 Installation and connection

S38 installation diagram is as follows:

Diagrams showing mounting configurations: one with a 'Lens sticking surface' and another labeled 'Fixed installation (M2)'. Images of various adapters are also displayed.
  1. Before attaching the mirror, please clean the mirror and motion surface. After the mirror is glued, please wait for a period of time until the adhesive solidifies.
  2. You need to use M2 screws to mount the S38, and you can also adopt an adapter. CoreMorrow has many adapters for your choice, as shown in the diagrams. Before mounting, please clean the mounting surface and adapter.
  3. Mount S38 on the mounting surface directly or by an adapter. Please contact CoreMorrow if you don't mount it with a stand, such as lean or lateral mounting.
Diagram illustrating the wiring of LEMO connectors. Two connectors are shown: one labeled 'PZT drive output' and the other 'Sensor output', with corresponding wire labels.

Mounting notes:

Diagram highlighting the location of the 'Flexure hinge' on the S38 platform.

Please select appropriate screws for the mounting connection to prevent the mounting from being not firm and the mirror falling off, causing permanent damage.

Please pay attention to standard operation during the whole mounting and operation process. Users should carry out relevant operation under the guidance of professionals.

5.2 Load

When installing the load, ensure that the load mass is less than the max load of S38, and install the load as much as possible at the center of the moving surface.

The correct placement of the load is shown below:

Diagram showing correct load placement: a load is centered on the stage.

For protection, CoreMorrow does not recommend the load to be too high. If a higher load is used, please reduce the position center of the load gravity. The error placement method is as follows:

Diagram showing incorrect load placement: a load's center of gravity extends beyond the stage, marked with a red cross symbol [❌].

It is forbidden to load the load on one side of the piezo stage, which would cause serious damage to the product, as shown in the following figure:

Diagram showing forbidden load placement: a load is placed on the side of the piezo stage, marked with a red cross symbol [❌].

Notice:

5.3 Operating

Please reconfirm the following information before turning on the power:

After the above information is confirmed, relevant controller operations can be carried out:

  1. Please read the user manual of the controller carefully before operation, and then start the controller.
  2. Set the controller's output voltage to zero first.
  3. Check for any abnormal phenomenon, then input voltage value (via keyboard or analog control) according to the specified input voltage range.
  4. Operate normally within the rated voltage range of piezo products.
  5. After use, please carry out voltage reset operation.

Please take light steps when S38 is in operation; do not knock the product, so as not to affect the use of the product or even damage the product.

In order to achieve better motion precision of S38, it is recommended to use CoreMorrow's supporting controller. Please refer to the user manual of the controller for the specific operation to ensure correct operation before relevant operation.

Notice:

6. Transportation and inspection

6.1 Transportation

This product is packed in cartons. Transportation is carried out under the packaging conditions. This product can be transported by various means of transport under normal circumstances. In the process of transportation, direct rain and snow, corrosive substances, strong collision, extrusion, irregular placement, and other improper behaviors should be avoided as far as possible.

6.2 Open-Box Inspection

Inspection content:

In case of any of the above, please make a detailed record and take a photo of it. Meanwhile, please contact CoreMorrow for processing immediately.

Attention:

7. Maintenance and Treatment

7.1 Problem Handling

FAQ are shown in the table below:

Problem description Possible reason Solution
No displacement or less displacement The connection wire is not connected properly or poor contact Check the connection wire
Excessive load Load according to the product's load capacity
Sensor zero drift Check the sensor
Low accuracy Mounting surface unevenness Mount the platform on a flat surface
Low accuracy Loose connection Fasten connection
Wrong connection Check if the wiring is correct
Vibration or inaccurate positioning at startup Incorrect input control parameters Stop immediately and check the parameter Settings
Resonance occurs Make drive frequency less than resonance frequency

If the user cannot solve the problem by himself in the process of using, please record the problem in detail and contact CoreMorrow. Professional technical personnel will help to solve.

Problems caused by improper operation are not covered by the warranty. CoreMorrow is not responsible for any problems caused by dismantling products without permission.

7.2 Daily maintenance

If the product is not used for a long time, please store it in a dust-free, well-ventilated, clean, and non-corrosive indoor environment after packaging.

In the daily maintenance, please do not loosen the bolts on the product structure, so as not to affect the movement accuracy of the product.

Daily cleaning:

Please disconnect the product from the controller before cleaning the surface of the product.

When cleaning, gently wipe the surface of the product with a towel dipped in a small amount of detergent, and then clean it with alcohol. Please do not use an ultrasonic cleaner.

When cleaning the surface, try not to pick up the product. If you have to pick up the product, it is better to put sponge under the product for protection. The product should not be too high from the sponge, in case the product falls off.

7.3 Disposal

Waste products should be disposed of according to national and local rules and regulations. In order to fulfill its responsibility as a product manufacturer, CoreMorrow will dispose of all old equipment on the market in an environmentally friendly manner. If you have equipment that cannot be disposed of, you can ship it to CoreMorrow.

Address: Building I2, No.191 Xuefu Road, Nangang District, Harbin, HLJ, China

Tel: +86-451-86268790

8. Connector

8.1 Driving and Sensor cable

The driving cable interface is a 1-contact LEMO, model number is LEMO ERA.00.250.CTL, as shown below:

Image of a 1-contact LEMO connector, model number LEMO ERA.00.250.CTL.

The sensor cable interface is a 4-contacts LEMO, model number is LEMO ERA.0S.304.CLL, as shown below:

Image of a 4-contact LEMO connector, model number LEMO ERA.0S.304.CLL.

Sensors Connector

Diagram of the Sensors Connector, showing connections labeled SG, Elongation, Constriction, and pin numbers 2, 3, 4.
Sensors Connector Pinout
No. Description Color
NC Not used
2 Sensor feedback signal+ Blue
3 Sensor feedback signal- White
4 GND Black
Shell GND(protect) Metal net

9. Customer Service

If you have questions about the products you are currently using, please let CoreMorrow know the following information:

10. Contact us

Harbin Core Tomorrow Science & Technology Co., Ltd.

Tel: +86-451-86268790

Email: info@coremorrow.com

Website: www.coremorrow.com

Address: Building I2, No.191 Xuefu Road, Nangang District, Harbin, HLJ, China

CoreMorrow Official and CTO WeChat are below:

Presence of QR codes for CoreMorrow Official and CTO WeChat accounts.
Models: S38.T1S-C1, S38.T1K-C1, S38.T2S-C1, S38.T2K-C1, S38 Series Piezo Tip Tilt Platform, S38 Series Piezo Tip Platform, Piezo Tip Platform, S38 Series Piezo Tilt Platform, Piezo Tilt Platform

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S38 Piezo Tip Tilt Platform User Manual CoreMorrow

References

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