Model: MIG-200 / MIG-200AU / MIG-250
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Product Image Description
A detailed illustration shows the front and back panels of the MIG welder. The back panel displays a power supply cable, power switch, power supply socket of gas meter, and cooling fan, along with a gas inlet. The front panel features a MIG torch socket, output ports, and a polarity adapter.
Need Help? Contact Us!
For product questions or technical support, please contact us via Technical Support and E-Warranty Certificate at www.vevor.com/support.
This is the original instruction. Please read all manual instructions carefully before operating. VEVOR reserves the right to interpret its user manual. The appearance of the product shall be subject to the product you received. VEVOR will not provide advance notice for technology or software updates.
Safety Information & Warnings
- Warning: To reduce the risk of injury, user must read instructions manual carefully.
- Correct Disposal: This product is subject to European Directive 2012/19/EU. The symbol of a crossed-out wheelie bin indicates that the product requires separate refuse collection in the European Union. This applies to the product and all accessories marked with this symbol. Products marked as such must not be discarded with normal domestic waste but must be taken to a collection point for recycling electrical and electronic devices. ♻️
- CE Compliance: Compliance is an EC security certification.
- FCC Information: CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment! This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1) This product may cause harmful interference. 2) This product must accept any interference received, including interference that may cause undesired operation. WARNING: Changes or modifications to this product not expressly approved by the party responsible for compliance could void the user's authority to operate the product. Note: This product has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This product generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this product does cause harmful interference to radio or television reception, which can be determined by turning the product off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the distance between the product and receiver.
- Connect the product to an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for assistance.
- Machine Operating Safety:
- Do not switch the function modes while the machine is operating. Switching of the function modes during welding can damage the machine. Damage caused in this manner will not be covered under warranty.
- Disconnect the electrode-holder cable from the machine before switching on the machine, to avoid arcing should the electrode be in contact with the work piece.
- Operators should be trained and qualified.
- Electric shock: It can kill. Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuit is electrically live whenever the output is on. The input power circuit and internal machine circuits are also live when power is on. In MIG/MAG welding, the wire, drive rollers, wire feed housing, and all metal parts touching the welding wire are electrically live. Incorrectly installed or improperly grounded equipment is dangerous.
- Connect the primary input cable according to Australian and New Zealand standards and regulations.
- Avoid all contact with live electrical parts of the welding/cutting circuit, electrodes, and wires with bare hands.
- The operator must wear dry welding gloves while he/she performs the welding/cutting task.
- The operator should keep the work piece insulated from himself/herself.
- Keep cords dry, free of oil and grease, and protected from hot metal and sparks.
- Frequently inspect input power cable for wear and tear; replace the cable immediately if damaged. Bare wiring is dangerous and can kill.
- Do not use damaged, undersized, or badly joined cables.
- Do not drape cables over your body.
- A residual current device (RCD) safety switch is recommended with this equipment to detect any leakage of current to earth.
- Fumes and gases are dangerous: Smoke and gas generated whilst welding or cutting can be harmful to people's health. Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. Do not breathe the smoke and gas generated whilst welding or cutting; keep your head out of the fumes.
- Keep the working area well ventilated; use fume extraction or ventilation to remove welding/cutting fumes and gases.
- In confined or heavy fume environments, always wear an approved air-supplied respirator.
- Welding/cutting fumes and gases can displace air and lower the oxygen level, causing injury or death. Be sure the breathing air is safe.
- Do not weld/cut in locations near de-greasing, cleaning, or spraying operations. The heat and rays of the arc can react with vapours to form highly toxic and irritating gases.
- Materials such as galvanized, lead, or cadmium plated steel, containing elements that can give off toxic fumes when welded/cut, should not be welded/cut unless the area is very well ventilated and/or an air supplied respirator is worn.
- Arc rays: Harmful to people's eyes and skin. Arc rays from the welding/cutting process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin. Always wear a welding helmet with the correct shade of filter lens and suitable protective clothing, including welding gloves, whilst the welding/cutting operation is performed. Measures should be taken to protect people in or near the surrounding working area. Use protective screens or barriers to protect others from flash, glare, and sparks; warn others not to watch the arc.
- Fire hazard: Welding/cutting on closed containers, such as tanks, drums, or pipes, can cause them to explode. Flying sparks from the welding/cutting arc, hot work piece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding/cutting.
- The welding/cutting sparks & spatter may cause fire; therefore, remove any flammable materials well away from the working area. Cover flammable materials and containers with approved covers if unable to be moved from the welding/cutting area.
- Do not weld/cut on closed containers such as tanks, drums, or pipes, unless they are properly prepared according to the required Safety Standards to ensure that flammable or toxic vapours and substances are totally removed, as these can cause an explosion even though the vessel has been “cleaned”. Vent hollow castings or containers before heating, cutting, or welding. They may explode.
- Do not weld/cut where the atmosphere may contain flammable dust, gas, or liquid vapours (such as petrol).
- Have a fire extinguisher nearby and know how to use it. Be alert that welding/cutting sparks and hot materials from welding/cutting can easily go through small cracks and openings to adjacent areas. Be aware that welding/cutting on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.
- Gas Cylinders: Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Because gas cylinders are normally part of the welding/cutting process, be sure to treat them carefully. CYLINDERS can explode if damaged.
- Protect gas cylinders from excessive heat, mechanical shocks, physical damage, slag, open flames, sparks, and arcs.
- Ensure cylinders are held secure and upright to prevent tipping or falling over.
- Never allow the welding/cutting electrode or earth clamp to touch the gas cylinder; do not drape welding cables over the cylinder.
- Never weld/cut on a pressurized gas cylinder; it will explode and kill you.
- Open the cylinder valve slowly and turn your face away from the cylinder outlet valve and gas regulator.
- Gas build up: The build-up of gas can cause a toxic environment, depleting the oxygen content in the air, resulting in death or injury. Many gases used in welding/cutting are invisible and odourless.
- Shut off shielding gas supply when not in use.
- Always ventilate confined spaces or use an approved air-supplied respirator.
- Electronic magnetic fields: MAGNETIC FIELDS can affect Implanted Medical Devices.
- Wearers of Pacemakers and other Implanted Medical Devices should keep away.
- Implanted Medical Device wearers should consult their doctor and the device manufacturer before going near any electric welding, cutting, or heating operation.
- Noise can damage hearing: Noise from some processes or equipment can damage hearing.
- Wear approved ear protection if noise level is high.
- Hot parts: Items being welded/cut generate and hold high heat and can cause severe burns. Do not touch hot parts with bare hands. Allow a cooling period before working on the welding/cutting gun. Use insulated welding gloves and clothing to handle hot parts and prevent burns.
CAUTION
- 1. Working Environment:
- The environment in which this welding/cutting equipment is installed must be free of grinding dust, corrosive chemicals, flammable gas or materials, etc., and at no more than maximum of 80% humidity.
- When using the machine outdoors, protect the machine from direct sunlight, rain water, and snow, etc.; the temperature of the working environment should be maintained within -10°C to +40°C.
- Keep this equipment 30cm distant from the wall.
- Ensure the working environment is well ventilated.
- 2. Safety Tips:
- Ventilation: This equipment is small-sized, compact in structure, and of excellent performance in amperage output. The fan is used to dissipate heat generated by this equipment during the welding/cutting operation. Important: Maintain good ventilation of the louvres of this equipment. The minimum distance between this equipment and any other objects in or near the working area should be 30 cm. Good ventilation is of critical importance for the normal performance and service life of this equipment.
- Thermal Overload Protection: Should the machine be used to an excessive level, or in a high-temperature environment, poorly ventilated area, or if the fan malfunctions, the Thermal Overload Switch will be activated and the machine will cease to operate. Under this circumstance, leave the machine switched on to keep the built-in fan working to bring down the temperature inside the equipment. The machine will be ready for use again when the internal temperature reaches a safe level.
- Over-Voltage Supply: Regarding the power supply voltage range of the machine, please refer to the "Main parameter" table. This equipment has automatic voltage compensation, which enables the maintaining of the voltage range within the given range. In case that the voltage of input power supply amperage exceeds the stipulated value, it is possible to cause damage to the components of this equipment. Please ensure your primary power supply is correct.
- Output Terminals: Do not come into contact with the output terminals while the machine is in operation. An electric shock may possibly occur.
ATTENTION! - CHECK FOR GAS LEAKAGE
At initial setup and at regular intervals, we recommend checking for gas leakage. Recommended procedure is as follows:
- Connect the regulator and gas hose assembly and tighten all connectors and clamps.
- Slowly open the cylinder valve.
- Set the flow rate on the regulator to approximately 8-10 L/min.
- Close the cylinder valve and pay attention to the needle indicator of the contents pressure gauge on the regulator. If the needle drops away towards zero, there is a gas leak. Sometimes a gas leak can be slow and to identify it will require leaving the gas pressure in the regulator and line for an extended time period. In this situation, it is recommended to open the cylinder valve, set the flow rate to 8-10 L/min, close the cylinder valve, and check after a minimum of 15 minutes.
- If there is a gas loss, then check all connectors and clamps for leakage by brushing or spraying with soapy water; bubbles will appear at the leakage point.
- Tighten clamps or fittings to eliminate gas leakage.
IMPORTANT! We strongly recommend that you check for gas leakage prior to operation of your machine. We recommend that you close the cylinder valve when the machine is not in use.
TECHNICAL DATA
Gas Metal Arc Welding (GMAW): Gas Metal Arc Welding (GMAW) is an arc welding process where a consumable wire is fed by motor-driven feed rolls to a welding gun, and where welding current is supplied from the welding power source. The welding arc is struck between the work piece and the end of the wire, which melts into the weld pool. The arc and the weld pool are both shielded by gas flow from the gun, or in the case of "self-shielded" wires, by gases generated by the wire core. The process is very versatile in that by selection of the correct wire composition, diameter, and shielding gas, it can be used for applications ranging from sheet-metal to heavy plate, and metals ranging from carbon steel to aluminum alloys.
Technical Data MIG-200 / MIG-200AU
220V +/- 10% 50/60Hz | 220V/110V +/- 10% 50/60Hz | |
---|---|---|
Power Supply / Phases | ||
Rated input power | MIG:30-200A MMA:30-140A TIG:20-140A | MIG:220V:30-200A/110V:30-120 A MMA:220V:30-140A/110V:30-120 A TIG:220V:20-140A/110V:20-120A |
Duty cycle | MIG: 20% 200A / 60% 115A / 100% 89A | 220V: MIG: 20% 200A / 60% 115A / 100% 89A 110V: MIG::20% 120A/ 60% 70A / 100% 54A |
Feeding mode | ALL IN ONE | ALL IN ONE |
Wire feeding speed | 2-15M/min | 2-15M/min |
Welding plate Thickness | 0.5-15mm | 0.5-15mm |
Welding wire diameter | 0.8-1.2 | 0.8-1.2 |
Technical Data MIG-250
220V +/- 10% 50/60Hz | 220V/110V +/- 10% 50/60Hz | |
---|---|---|
Power Supply / Phases | ||
Rated input power | MIG:30-250A MMA:30-160A TIG:20-160A | MIG:220V:30-250A/110V: 30-120A MMA:220V:30-160A/110V: 30-120A TIG:220V:20-160A/110V:20-120A |
Duty cycle | MIG: 20% 250A / 60% 145A / 100% 112A | 220V: MIG: 20% 250A / 60% 145A / 100% 112A 110V: MIG::20% 120A/ 60% 70A / 100% 54A |
Feeding mode | ALL IN ONE | ALL IN ONE |
Wire feeding speed | 2-15M/min | 2-15M/min |
Welding plate Thickness | 0.5-15mm | 0.5-15mm |
Welding wire diameter | 0.8-1.2 | 0.8-1.2 |
MIG Installation Diagrams
- MIG(DCEP): Diagram showing connections for MIG welding in DC Electrode Positive mode.
- FLUX-CORED(DCEN): Diagram showing connections for Flux-Cored welding in DC Electrode Negative mode.
MIG Welding Torch Connection and Wire Feed Setup
- Connect the welding torch into the Euro MIG torch connection socket on the front panel, and tighten it.
- Insert the earth cable plug into the required polarity and tighten: negative for gas shielded wires, positive for gasless wires. The weld power cable goes into the opposing negative or positive socket.
- Connect Gas Line to Gas Regulator and connect the gas regulator to the Gas Cylinder. Carefully open the valve of the gas cylinder, set the flow to 5 L/min (when using gasless wire).
- Fit the correct type and size of drive rollers (refer to the chapter on wire feed roller selection).
- Place the Wire Spool onto the Spool Holder. Feed the wire into the wire feeder inlet guidetube through to the drive roller.
- At the wire feed assembly, release the compression screw by swiveling it outwards. This allows the top roller arm to spring to the open position. The end of the welding wire can now be passed through the inlet guide, over the bottom driven roller, and into the output wire guide tube.
- Check that the drive roll groove is correct for the wire in use. The appropriate size is stamped on the visible side of the installed roller. Check also that the correct size contact tip is fitted at the gun end.
- Return the top roller arm to the closed position and adjust the compression screw to provide sufficient clamping of the drive roll to achieve constant wire feed. Do not over-tighten.
- With the equipment energized, operate the gun switch to feed wire through the gun cable.
WIRE FEED ROLLER SELECTION
VEVOR provides 3 kinds of feeding rolls: V-type, U-type, and Knurled.
- V-type: for carbon steel, stainless steel, or copper welding.
- U-type: for aluminum welding.
- Knurled: for Flux-cored wire welding.
Accessories
MIG-200
- MB15 MIG TORCH x 3m, the kit included 1.0 tip assembled.
- 0.8 tip x 2pcs, 1.0 tip x 2pcs.
- Small wrench x1pcs.
- Electrode holder x 2m.
- Earth clamp x 1.5m.
- Self-shielded welding wire (1.0mm) x 1roll.
- Mesh hose x2m.
- Feeding roll: V-type 0.8/1.0 1pcs; Knurled 0.8/1.0 1pcs.
- Hose clamp 6/12 x2pcs.
- American transition plug 110V-220V 0.3m x1pc (Available for 110V/220V models only).
MIG-200AU
- MB15 MIG TORCH x 3m, the kit included 1.0 tip assembled.
- 0.8 tip x 2pcs, 1.0 tip x 2pcs.
- Small wrench x1pcs.
- Electrode holder x 2m.
- Earth clamp x 1.5m.
- Self-shielded welding wire (1.0mm) x 1roll.
- Mesh hose x2m.
- Feeding roll: U-type 1.0/1.2 1pcs; V-type 0.8/1.0 1pcs; Knurled 0.8/1.0 1pcs.
- Hose clamp 6/12 x2pcs.
- American transition plug 110V-220V 0.3m x1pc (Available for 110V/220V models only).
MIG-250
- MB15 MIG TORCH x 3m, the kit included 1.0 tip assembled.
- 0.8 tip x 2pcs, 1.0 tip x 2pcs.
- Small wrench x1pcs.
- Electrode holder x 2m.
- Earth clamp x 1.5m.
- Self-shielded welding wire (1.0mm) x 1roll.
- Mesh hose x2m.
- Feeding roll: U-type 1.0/1.2 1pcs; V-type 0.8/1.0 1pcs; Knurled 0.8/1.0 1pcs.
- Hose clamp 6/12 x2pcs.
- American transition plug 110V-220V 0.3m x1pc (Available for 110V/220V models only).
LIFT TIG INSTALLATION
In the TIG (Tungsten Inert Gas) method, the electric arc strikes under an inert gas (argon) shield, between the welded element and the non-fusible electrode made of pure tungsten or tungsten with additives.
The TIG method is especially recommended for aesthetic and high-quality joining of metals, without laborious mechanical treatment after welding. However, this requires proper preparation and cleaning of the edges of both welded elements. The mechanical properties of the additive material should be similar to the properties of the welded parts. The role of shielding gas is always played by pure argon, supplied in quantities depending on the welding current set.
TIG(DCEN)
Note: 1. When you do Lift-TIG welding, you need to use external pure argon gas; 2. The Lift-TIG torch is not included in the standard package.
- Connect the welding torch into the Euro MIG torch connection socket on the front panel, and tighten it.
- Insert the earth cable plug into the positive socket. The TIG torch plug into the negative socket.
- Connect Gas Line from the torch to Gas Regulator and connect the gas regulator to the Gas Cylinder. Carefully open the valve of the gas cylinder, set the flow to 5 L/min.
- MMA INSTALLATION: Arc welding is also called the MMA (Manual Arc Welding) method and is the oldest and most versatile arc welding method. The MMA method uses a coated electrode, consisting of a metal core covered with a lagging. An electric arc is created between the end of the electrode and the material being welded. Arc ignition is created by touching the electrode with the end of the work piece. The welder feeds the electrode as it melts into the work piece so as to maintain a constant arc length and at the same time moves its melting end along the welding line. The melting coating of the electrode gives off protective gases that protect the liquid metal from the influence of the surrounding atmosphere, and then solidifies and forms a slag on the surface of the lake, which protects the coagulating weld from cooling too quickly and harmful environmental influences.
STICK(DCEP)
Connect the welding and mass leads to the appropriate output connectors of the welder, according to the polarity recommended by the manufacturer of the electrodes you intend to weld.
[Diagram showing connections for STICK(DCEP) welding]
Control Panel Description
LED Display Screen and Controls
- 1. LED display screen: Shows welding parameters.
- 2. Welding mode selector: Offers 4 modes: MIG manual, MIG SYN, MMA, LIFT TIG (MIG-200); MIG manual, MIG Pulse, MMA, LIFT TIG (MIG-200AU).
- 3. Trigger mode selector: For 2T/4T and VRD modes.
- 4. Material selector: For Iron/Stainless steel/Flux-cored/Aluminum.
- 5. Welding wire diameter selector: 0.8/1.0/1.2.
- 6. Job recalling button: Recalls saved job settings.
- 7. Job saving button: Saves current settings to memory.
- 8. Gas selector: For pure CO2/mixed gas.
- 9. Welding voltage adjustment knob: Click to enter options like Pre-gas/inductance/Post-gas/peak current setting.
- 10. Welding current adjustment knob: Click to enter options like Pre-gas/inductance/Post-gas/peak current setting.
Weld Mode Descriptions
- MIG(Manual): Welding voltage can be adjusted individually at a fixed current.
- MIG(SYN): Synergy mode automatically sets welding voltage and wire feed speed for optimal efficiency (MIG-200 AU only).
- MIG(Pulse): Suitable for aluminum welding, improves seam formation (MIG-200 only).
- MMA: Stick arc welding mode.
- TIG (Lift): Lift-TIG welding mode; requires pure argon gas.
Material Mode
Material Selection:
- Fe: For carbon steel, mild steel, or iron.
- Ss: For stainless steel.
- Flux: For Flux-cored wire (gasless weld) only.
- Al: For Aluminum alloy welding (e.g., AlSi, AlMg).
There are 4 selections for different materials: Fe (carbon steel), Ss (stainless steel), Flux (gasless welding), Al (aluminum).
TRIGGER MODE
- 2T Mode: The torch trigger must remain pressed for welding output to be active. The process involves pre-flow gas, HF start, arc ignition, current rise (slope up), and then current drop (slope down) upon trigger release.
- 4T Mode: Used for long welding runs to reduce operator fatigue. The user presses and releases the trigger to start, and presses again to finish. The process includes pre-flow gas, HF start, arc ignition, current rise, and then current drop upon the second trigger press.
- VRD (Voltage Reduction Devices): Critical components designed to enhance safety by reducing open-circuit voltage when the equipment is idle, minimizing the risk of electric shock.
- WIRE DIAMETER: Available options are 0.8/1.0/1.2.
- GAS SELECTOR:
- CO2 100%: Available in Fe and Ss modes.
- MIXED: Available in Fe and Ss modes.
Technical Charts
MIG Welding Current-Wire Diameter And Plate Thickness Chart
Wire diameter | Plate thickness | |||||
---|---|---|---|---|---|---|
1mm | 2mm | 3mm | 4mm | 5mm | ||
AL-Si1.0/(4043) (DCEP) | Wire speed (M/min) | 2.0 | 4.2 | 5.8 | 7.0 | 8.5 |
Welding current (A) | 24 | 58 | 85 | 107 | 133 | |
Arc voltage | 16.0 | 18.3 | 19.2 | 21.0 | 22.5 | |
AL-Si1.2/(4043) (DCEP) | Wire speed (M/min) | 1.5 | 3.0 | 4.5 | 6.5 | 7.8 |
Welding current (A) | 27.0 | 64 | 100 | 143 | 173 | |
Arc voltage | 16.5 | 17.8 | 19.5 | 22.5 | 24.5 | |
Al-Mg1.0/(5356) (DCEP) | Wire speed (M/min) | 2.5 | 6.0 | 8.0 | 11.0 | 12.5 |
Welding current (A) | 30 | 70 | 95 | 130 | 148 | |
Arc voltage | 14.8 | 18.3 | 19.8 | 22.8 | 23.4 | |
Al-Mg1.2/(5356) (DCEP) | Wire speed (M/min) | 2.2 | 4.0 | 5.3 | 7.5 | 8.5 |
Welding current (A) | 33 | 65 | 89 | 128 | 141 | |
Arc voltage | 15.7 | 17.2 | 17.7 | 19.3 | 20.0 | |
AL1.0/(1070) (DCEP) | Wire speed (M/min) | 2.8 | 5.3 | 7.0 | 8.5 | 10.0 |
Welding current (A) | 37 | 77 | 107 | 133 | 160 | |
Arc voltage | 16.9 | 18.9 | 21.0 | 22.5 | 23.6 | |
Al-Si 1.2/(1070) (DCEP) | Wire speed (M/min) | 1.7 | 3.2 | 4.0 | 5.8 | 6.9 |
Welding current (A) | 30.0 | 68.0 | 88.0 | 127.0 | 152.0 | |
Arc voltage | 16.7 | 18.0 | 18.8 | 21.6 | 22.9 | |
Cu-Si 1.0/(CuSi) | Wire speed (M/min) | 4.0 | 9.0 | 12.0 | 14.0 | 16.0 |
(DCEP) | Welding current (A) | 70.0 | 156.0 | 200.0 | 237.0 | 260.0 |
Arc voltage | 19.0 | 23.8 | 25.5 | 27.0 | 29.0 | |
Cu-Si 1.2/(CuSi) (DCEP) | Wire speed (M/min) | 2.8 | 5.4 | 6.8 | 8.5 | 9.4 |
Welding current (A) | 72.0 | 153.0 | 194.0 | 220.0 | 241.0 | |
Arc voltage | 19.7 | 23.5 | 25.6 | 28.5 | 29.6 |
Instruction: Al and Al-Si wire both use Al-Si Function.
TIG Welding Current and Plate Thickness Chart
Tungsten Diameter/ Plate Thicnkness | 1.6mm Amps. | 2mm Amps. | 2.4mm Amps. |
---|---|---|---|
24ga (0.61mm) | 10 | / | / |
22ga (0.8mm) | 20 | 20 | / |
20ga (1.0mm) | 30 | 30 | 30 |
18ga (1.024mm) | 40 | 40 | 40 |
17ga (1.5mm) | 50 | 50 | 50 |
14ga (2.0mm) | 65 | 65 | 65 |
1/8"ga(3.0mm) | 80 | 80 | 80 |
5/36"ga(4.0mm) | 100 | 100 | 100 |
5/36"ga ≥(4.0mm) | / | 100-150 | 100-150 |
MMA Welding Electrode Diameter Plate Thickness and Current Diameter
Electrode Diameter/ Plate Thicnkness | 2.5mm Amps. | 3.2mm Amps. | 4mm Amps. |
---|---|---|---|
17ga (1.5mm) | 30 | / | / |
14ga (2.0mm) | 50 | 50 | / |
1/8"ga(3.0mm) | 70 | 70 | 70 |
5/36"ga(4.0mm) | 90 | 90 | 90 |
TROUBLE SHOOTING
Malfunctions | Solution |
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The meter shows nothing; Fan does not rotate; No welding output |
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The meter shows; Fan works normally; No welding output |
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The meter shows; Fan works normally; Abnormal indicator lights. |
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Power indicator light is not on, fan does not turn, no welding press output |
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The power switch indicator is on and the fan does not turn |
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When the fan turns, the abnormal indicator light is not on and there is no high frequency discharge sound, and no gas flow from the cutting torch |
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Output current during cutting is not stable or not controlled by the potentiometer |
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Abnormal indicator light is not on, high frequency discharge sound, cannot cut |
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MAINTENANCE
Regularly remove dust with clean, compressed air. If the welding machine is working in smoky conditions or heavily polluted air, remove accumulated dust daily.
The compressed air pressure should be maintained at a level that does not damage small parts inside the device, max. 2-4 bar.
Regularly check the internal systems of the welder, check the correctness and reliability of connections (especially equipment and parts). If you notice rust and loose connections, remove the rust or oxide coating with sandpaper, reconnect, and tighten.
Avoid situations where water or steam can enter the device. If the welder gets wet, dry it and then check the insulation of the device (also between joints and contacts). After checking that everything is OK, you can continue working.
CIRCUIT
[Diagram of the welder's internal circuit boards: Control Board, Inverter Board, Panel Board]