American International Electric Cutter Impulse Hand Sealer

Model: AIE-500C

Instruction Manual

Overview

This impulse sealer serves the crucial purpose of securing a hermetic seal, providing effective waterproof and airtight packaging. Additionally, it will cut away excess material ¼ inch from the seal.

Key Characteristics

Operating Instructions

  1. Plug the cord into a properly grounded electrical outlet. The machine will operate only when the sealing arm is completely depressed.
  2. Adjust the sealing timer knob to a suitable time based on your sealing bag thickness and material on a scale of 1-8 (it is recommended to use the smallest timer number possible while still sealing the bag).
  3. Insert the bag between the jaws and press the handle down. Maintain pressure while the light is active. Continue to maintain pressure after the light is off for approximately the same time as the heat cycle for the congealing phase. A longer congealing phase will provide a more secure and consistent seal.
    • If the bag sticks to the silicon rubber, the bag needs a longer congealing phase.
    • The timer knob does not need to be adjusted once it is calibrated.
  4. Check the seal. If the seal isn't tight, raise the timer knob to a higher setting and repeat step 3.
  5. Blade Cutter Option: Slide the red tab on the top of the sealer arm to cut away the excess material.
  6. Power is not consumed when the machine is plugged in until it is in use.

Notes

Changing Parts

To replace the cutting blade

Slide the cutter toward the slot near the handle.

  1. Lift the slider up and out.
  2. Loosen only the screw and remove the blade with pliers.
  3. Replace with a new blade, re-tighten the screw, and reinsert the holder in the slot near the handle.

To replace the heat element wire

  1. Loosen the screws that will loosen the metal plate (#9).
  2. Lift up or take off the upper PTFE (#11). Replace it if burned through.
  3. Remove the damaged heating element wire (#12).
  4. Note: Check if the lower PTFE (#10) is burnt or damaged. Replace it if necessary. Make sure it covers the element bottom entirely. This PTFE is very important for protecting your machine by insulating the wire and separating the element wire from the metal of the machine.
  5. Attach a new element wire, reattach the upper PTFE, and reattach the metal plate.

Parts Diagram

The document includes two diagrams illustrating the impulse sealer:

Figure 1: External View

This figure shows the impulse sealer from the side. Key components visible and labeled with numbers (1-24) include the sealing arm, heating element, PTFE cloth, blade cutter mechanism (with a red tab), timer adjustment knob, and the main body of the machine.

Figure 2: Internal Components

This figure displays the internal layout of the impulse sealer. It shows components such as the transformer (TR), a circuit board labeled "TIMER PCB", relays (a/RELAY), capacitors (e.g., 4.7 µF/450V, 10µF/50V), resistors (e.g., 6.8kΩ, 820Ω, 250kΩ), a zener diode (6.2V ZENER), a transistor (CR02AM), and an LED, all connected with various wires and labeled with numbers (19-23).

Parts List

No.DescriptionAIE-200CAIE-205CAIE-210CAIE-300CAIE-305CAIE-400CAIE-405CAIE-500CAIE-505C
1HANDLE KNOBBAKELITEBAKELITEBAKELITEBAKELITEBAKELITEBAKELITEBAKELITEBAKELITEBAKELITE
2PLATEN ARMARM200CARM200CARM200CARM300CARM300CARM400CARM400CARM500CARM500C
3PLATEN SPRINGPLATESPCPLATESPCPLATESPCPLATESPCPLATESPCPLATESPCPLATESPCPLATESPCPLATESPC
4PLATENPLATEN2CPLATEN2CPLATEN2CPLATEN3CPLATEN3CPLATEN4CPLATEN4CPLATEN5CPLATEN5C
5SILICON RUBBERSR200CSR200CSR210CSR300CSR300CSR400CSR400CSR500CSR500C
6HINGEPOLE2CPOLE2CPOLE2CPOLE3CPOLE3CPOLE4CPOLE4CPOLE5CPOLE5C
7HINGE BRACKETHINGE2CHINGE2CHINGE2CHINGE2CHINGE2CHINGE2CHINGE2CHINGE2CHINGE2C
8ENCLOSUREBD200CBD200CBD200CBD300CBD300CBD400CBD400CBD500CBD500C
9METAL PLATEMPLATE2CMPLATE2CMPLATE2CMPLATE3CMPLATE3CMPLATE4CMPLATE4CMPLATE5CMPLATE5C
10LOWER ELEMENT PTFETFL200CTFL200CTFL210CTFL300CTFL300CTFL400CTFL400CTFL500CTFL500C
11UPPER PTFE CLOTHTF200CTF200CTF210CTF300CTF300CTF400CTF400CTF500CTF500C
12HEATING ELEMENTEF200CEF205CEF210CEF300CEF305CEF400CEF405CEF500CEF505H
13BUSHINGCORLDHOLDCORLDHOLDCORLDHOLDCORLDHOLDCORLDHOLDCORLDHOLDCORLDHOLDCORLDHOLDCORLDHOLD
14POWER SUPPLY CORDCORD-HCORD-HCORD-HCORD-HCORD-HCORD-HCORD-HCORD-HCORD-H
15TIMER SETTI-H3TI-H3TI210CTI-H3TI-H3TI-H3TI-H3TI-H3TI-H3
16SWITCH LEVELLEVER2CLEVER2CLEVER2CLEVER3CLEVER3CLEVER4CLEVER4CLEVER5CLEVER5C
17WIRECONNECTORBUSH-HBUSH-HBUSH-HBUSH-HBUSH-HBUSH-HBUSH-HBUSH-HBUSH-H
18HEAT TRANSFORMERTR200CTR205CTR210CTR300CTR305CTR400CTR405CTR500CTR505C
19MICROSWITCH SETMICRO-SETMICRO-SETMICRO-SETMICRO-SETMICRO-SETMICRO-SETMICRO-SETMICRO-SETMICRO-SET
20SWITCH LEVER SPRINGMOVESP2CMOVESP2CMOVESP2CMOVESP3CMOVESP3CMOVESP4CMOVESP4CMOVESP5CMOVESP5C
21HEATER TERMINAL SETBOW-SETBOWSETH5BOWSETH5BOW-SETBOWSETH5BOW-SETBOWSETH5BOW-SETBOWSETH5
22COVER PLATECOVER2CCOVER2CCOVER2CCOVER3CCOVER3CCOVER4CCOVER4CCOVER5CCOVER5C
23RUBBER FOOT & SCREWFOOT-H3FOOT-H3FOOT-H3FOOT-H3FOOT-H3FOOT-H3FOOT-H3FOOT-H3FOOT-H3
24CUTTING HANDLE & BLADEBHOLDERBHOLDERBHOLDERBHOLDERBHOLDERBHOLDERBHOLDERBHOLDERBHOLDER

Replacement Kits

ModelAIE-200CAIE-205CAIE-210CAIE-300CAIE-305CAIE-400CAIE-405CAIE-500CAIE-505C
Replacement KitK200CK205CK210CK300CK305CK400CK405CK500CK505C
Replacement Kit w/ bladeK200CBK205CBK210CBK300CBK305CBK400CBK405CBK500CBK505CB

Electrical Connection Diagram

The electrical connection diagram illustrates the wiring for the impulse sealer. It shows the AC power source connected through a transformer (TR) to the heating element. A relay (a/RELAY) and a timer printed circuit board (TIMER PCB) control the heating cycle. The timer PCB includes components such as capacitors (4.7 µF/450V, 10µF/50V), resistors (6.8kΩ, 820Ω, 250kΩ), integrated circuits (IN4007), a zener diode (6.2V ZENER), and a transistor (CR02AM). An LED is also shown, likely indicating power or operational status. The diagram details the flow of power and control signals to ensure proper sealing operation.

Spare Parts

AccessoriesQuantity
HEATING ELEMENT2
UPPER CLOTH2

Specifications

ModelVoltageWattsMax Seal LengthMax Seal ThicknessSeal WidthWeight
AIE-200C110 V260 W8"4 mil2 mm10 lbs.
AIE-205C110 V450 W8"6 mil5 mm11 lbs.
AIE-210C110 V600 W8"7 mil10 mm13 lbs.
AIE-300C110 V380 W12"5 mil2 mm12 lbs.
AIE-305C110 V600W12"6 mil5 mm14 lbs.
AIE-400C110 V750 W16"6 mil2 mm15 lbs.
AIE-405C110 V1000 W16"8 mil5 mm15 lbs.
AIE-500C110 V900 W20"6 mil2 mm18 lbs.
AIE-505C110 V1200 W20"8 mil5 mm19 lbs.

Special Order Option: These sealer models are also available in 220 Volts upon request.

Models: AIE-500C, AIE-200C, AIE-210C, AIE-300C, AIE-500C Cutter Impulse Hand Sealer, AIE-500C, Cutter Impulse Hand Sealer, Impulse Hand Sealer, Hand Sealer

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