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Diodes Incorporated - Analog and Discrete Power Solutions
Instruction Manual for DIODES models including: EV1 57W Dual Port Adaptor, EV1, 57W Dual Port Adaptor, Dual Port Adaptor, Port Adaptor, Adaptor
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DocumentDocument57W Dual-Port Adaptor (45W USB-C PD 2.0 + 12W USB-A) EV1 Board User Guide Table of Contents Table of Contents ________________________ 1 Chapter 1. Summary ______________________ 2 1.1 General Description ____________________ 2 1.2 Key Features __________________________ 2 1.2.1 System Key Features _____________________2 1.2.2 AP3108L Key Features ____________________ 2 1.2.3 APR346 Key Features_____________________2 1.2.4 CY2211-16L Key Feature __________________2 1.2.5 AP1510 Key Feature______________________2 1.3 Applications __________________________ 2 1.4 Main Power Specifications (CV & CC Mode) _ 2 1.5 Evaluation Board Picture ________________ 2 Chapter 2. Power Supply Specification _______ 3 2.1 Specification and Test Results ____________ 3 2.2 Compliance ___________________________ 3 Chapter 3. Schematic _____________________ 4 3.1 EV1 Board Schematic ___________________ 4 3.2 Bill of Material (BOM)___________________ 5 3.3 Transformer design ____________________ 7 3.4 Schematics Description__________________ 9 3.4.1 AC Input Circuit & Differential Filter _________9 3.4.2 AP3108L PWM Controller _________________ 9 3.4.3 APR346 Synchronous Rectification (SR) MOSFET Driver ______________________________________ 9 3.4.4 CY2211-16L PD2.0+ Decoder & Protection on /off P MOSFET and Interface to Power Devices_____9 Chapter 4. The Evaluation Board (EVB) Connections ____________________________ 10 4.1 EVB PCB Layout _______________________ 10 4.2 Quick Start Guide Before Connection _____ 10 4.3 System Setup_________________________ 11 4.3.1 Connection with E-Load__________________11 4.3.2 Canyon's UFP_161228b USB PD2.0 Test Kit __12 4.3.3 Input & Output Wires Connection _________12 Chapter 5. Testing the Evaluation Board _____ 13 5.1 Input & Output Characteristics __________ 13 5.1.1 Input Standby Power ____________________13 5.1.2 Input Power Efficiency at Different AC Line Input Voltage_______________________________13 5.1.3 Average Efficiency at Different Loading __ 14 5.1.4 45W PD2.0 Type-C Port Average Efficiency at Different Loading ( USB-A Port Off) _____________ 14 5.1.5 USB-A Port Average Efficiency at Different Loading (Type-C Port Off) _____________________ 15 5.2 Key Performance Waveforms ___________ 15 5.2.1 45W PD2.0 System Start-up Time & Hold-up Time______________________________________ 15 5.2.2 Q1 /Q2 Main Switching Voltage MOSFET Stress on at 15V/ 3A Loading @264Vac _______________ 15 5.2.3 System Output Ripple & Noise with @ 1.2m Cable End _________________________________ 16 5.2.4 Dynamic load ----0A-2.4A & PD 2.0 0 ~ 3A 10mS 250mA/uS (PCB End) ________________________ 18 5.2.5 Output Voltage Transition Time from Low to High ______________________________________ 20 5.2.6 Output Voltage Transition Time from High to Low ______________________________________ 21 5.2.7 Thermal Testing ________________________ 21 5.3. EMI (CE) Testing______________________ 23 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 1 of 25 12/20/2017 www.diodes.com 57W Dual-Port Adaptor (45W USB-C PD 2.0+ 12W USB-A ) EV1 Board User Chapter 1. Summary 1.1 General Description The 57W adaptor EV1 board exemplifies a dual-port charger adaptor design - 45W USB-C PD 2.0 port and 12W USB-A port. It is composed of four main parts, AP3108L offers the CCM & DCM PWM switching, APR346 is a secondary side Synchronous Rectification (SR) Controller, CY2211 is USB 2.0 decoder based on monitoring CC1 & CC2 signals voltage levels, CY2211 interprets desired voltage and current setting, and then feedback information to primary side AP3108L controller for providing well regulated voltage and current as well as related power protections. AP1510, a DC-DC 3A buck controller, converts the Vbus voltage down to 5V. 1.2 Key Features 1.2.1 System Key Features SSR Topology Implementation with an Opto-coupler for Accurate Step Voltage Controlling USB PD 2.0 Compliance Type C Port, meets DOE6 and CoC Tier 1 Efficiency Requirements <75mW No-Load Standby Power Low overall system BOM cost 1.2.2 AP3108L Key Features Current Mode PWM Controller Frequency Shift function changes frequency per line loading Frequency fold back for high average efficiency Integration of High-Voltage Start-Up Circuit to enable low standby power Integration of 100V LDO, X-Cap discharge for minimal system BOM components Constant load output current during output short circuit Rich Protection Functions: , Precise Secondary Side OVP, UVP, OLP, BNO, FOCP, SSCP, External Programmable OTP 1.2.3 APR346 Key Features Synchronous Rectification Working at DCM, CCM and QR Flyback Eliminate Resonant Ringing Interference Fewest External Components used 1.2.4 CY2211-16L Key Feature Support type-C USB PD DFP USB 2.0 Support 5V to 20V output voltage with 0.1V/step Built in Shunt Regulator for CV and CC loops feedback Support more than 6 groups PDO outputs Programmable OVP/UVP/OCP/OTP With cable voltage drop compensation Internal Discharge MOS Internal Vbus Load Switch Driver 0V- 32V Operation Voltage without External Regulator TSSOP-16L http://canyon-semi.com.tw/products.php 1.2.5 AP1510 Key Feature Duty ratio from 0 to 100% PWM, P-Mosfet built in Switching frequency 300KHz typical, SOP-8L package With current limit, Enable & Thermal shutdown functions 1.3 Applications 45W USB-C PD 2.0 + USB-A 5V-2.4A Adaptor 1.4 Main Power Specifications (CV & CC Mode) Parameter Input Voltage Input standby power Main Output Vo / Io Type C only Efficiency Combine Efficiency Total Output Power Protections XYZ Dimension ROHS Compliance Value 90Vac to 264Vac < 100mW USB-A port: 5V/2.4A USB-C port: 5V/3A, 9V/3A,15V/3A >89% >87% 57W OVP, UVP, OLP, BNO, FOCP, SSCP, OTP L89 x 37 x 25mm Yes 1.5 Evaluation Board Picture Figure 1: Top View Figure 2: Bottom View 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 2 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Chapter 2. Power Supply Specification 2.1 Specification and Test Results Parameter Test conditions Min Nom Max Eff/ DoE VI Eff/ Tier1 Test Summary Vacin Input Voltage 90 Vrms 115/230 264 Vrms Fline Frequency 47 Hz 50/60 64 Hz Iin Input Current No load Pin At 230Vac_in/50Hz @ 5V, Pin < 75mW 5V/ 3A @115Vac/230Vac Average efficiency Board end 5V/ 0.3A @115Vac/230Vac Board end 10% efficiency 9V/ 3A @115Vac/230Vac Average efficiency Board end 9V/ 3A @115Vac/230Vac 10% efficiency Board end 15V/3A @115Vac/230Vac 100% efficiency Board end 15V/0.3A@115Vac/230Vac 10% efficiency Board end 1.5 Arms Pass 75mW Pass , the test result is 70mW 5V/3A 5V/0.3A 9V/3A 9V/0.3A 15V/3A 15V/0.3A 81.39% 81.84% Pass, average efficiency is 90.25% 72.48% Pass, efficiency is 78.5% 86.60% 87.30% Pass, average efficiency is 90.86% 76.62% Pass, efficiency is 80.6% 87.7% 88.8% Pass, average efficiency is 90.47% USB-A 5V-2.2A Board end 5V-2.4V 2.2 Compliance Parameter Standby Power (mW)@ No load conditions Output Voltage Transition time Output Voltage Transition time Output Voltage Transition time Output Voltage Transition time Output Connector Temperature Dimensions (W /D/ H) Safety EMI/EMC Test conditions Low to High 5V Output / @230Vac - 5V/3A to 9V/3A 13.1ms 9V/3A to 15V/3A 11.3ms 5V/3A to 15V/3A 18.7ms 15V/3A to 5V/3A USB Type C - 90Vac , 15V / 3A - L89mm x 37mm x - 25mm IEC/EN/UL 60950 Standard - FCC/EN55022 Class B - High to Low 70mW 16.3ms 15ms 20.3ms - - - standard Test Summary 100mW Pass 25mS < Pass 25mS < Pass 25mS < Pass - - Pass - - - Pass 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 3 of 25 12/20/2017 www.diodes.com Chapter 3. Schematic 3.1 EV1 Board Schematic 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Figure 3: 57W Dual output Evaluation Board Schematic For multiple outputs DoE VI Eff 0.0750xLn(Po)+0.561 DoE VI Eff Pout > 49W >= 86.0% 1 --- 49W 27W (5Vx3A+5Vx2.4A) Eff=80.8% 39W(9Vx3A+5Vx2.4A) Eff =83.57% 57W (45W+12W) >49W Eff >= 86% 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 4 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide 3.2 Bill of Material (BOM) BOM1 Designator D1, D2, D5 D3 D4 D6 ZD1 DB1 Q1 Q2 Q3, Q4 TVS1, TVS2, TVS3 U1 U2 U5 U3 U4 U6 VR1 T1 C1 C2 C3, C4 C5,C9,C13,C14, C18, C20,C23 C6 Description 1.0A/1000V FAST RECOVER RECTIFIER 3.0A/1000V FAST RECOVERY RECTIFIER FAST SWITCHING DIODE 15A SBR® SUPER BARRIER RECTIFIER 18V/500mW, Zener DIODE 4.0A/1000V BRIDGE RECTIFIER 650V N-Channel MOSFET, RDS(ON)=600m 100V N-CHANNEL ENHANCEMENT MODE MOSFET, RDS(ON)=8.3m @VGS = 10V 20V P-CHANNEL ENHANCEMENT MODE MOSFET VBR (min)=25.4V & 17.1V,LIN-BUS BIDIRECTIONAL DUAL TVS DIODE CCM PWM CONTROLLER- SECONDARY SIDE SYNCHRONOUS RECTIFICATION CONTROLLER PWM CONTROL 3A STEPDOWN CONVERTER CY2211-16 TCLT1006 TPS2514A 10D561 T-RM10 1nF/1KV 220pF/50V 4.7uF/50V 100nF/50V 15uF/50V, E-CAP Part Number RS1MWF S3MB 1N4148WS SBR15U30SP5 MMSZ5248B TT410 DMJ65H600SCT I DMT10H010LPS -13 DMP26M7UFG DESD1LIN2WS Q AP3108L APR346 AP1510 Manufact ory DIODES Footprint SOD123 DIODES DIODES DIODES DIODES DIODES DIODES SMB SOD-323 PowerDI5 SOD-123 TT ITO220AB DIODES PowerDI506 0-8 DIODES PowerDI333 3-8 DIODES DIODES DIODES SOD-323 SSOP-9 SOT23-6 DIODES CANYON VISHAY TI SOP-8 SSOP-16 PC-SMD SOT23-6 VR-7D561 RM10 C1206 C0603 C1206 C0603 EC6.5 Quantit y 3 1 1 1 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 2 7 1 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 5 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide BOM2 Designator C7 C8 C10 C21 C11, C22, C25, C12 C15 C16, C17 CE1A C19 CX1 CY1 CY2 EC1, EC2, EC3, EC4 EC7,EC9 EC8 EC10 F1 J1 J2 Description 1.0 nF/50V 470F/200V 22nF/50V 56pF/50V Optional 3.3 nF/50V 4.7uF/ 10V 560pF/50V Optional 220nF/25V 330nF/275VAC, X-CAP 1nF/400VAC, Y-CAP 10PF/400VAC, Y-CAP 27UF/400V,E-CAP 680UF/25V, E-Cap 680UF/25V, Solid Cap 680uF/6.3V, Solid Cap T3.15A/250V, Fuse TYPE-C, Connector USB-A, Connector Part Number L1 33uH / 4.2A 7447709330 LF1 R3, R4 R5, R6 Common Chock, Lp>20mH 10K/1206 430K/1206 Manufactory Footprint C0603 C0805 C0603 C0603 C0603 C0805 C0603 Quantity 1 1 1 1 3 1 1 2 C0603 1 X112*13.5 1 CY-10.0 1 CY-10.0 1 EC10.0 4 EC7 2 EC5.0 1 EC5.0 1 FUSE1 1 C-TYPEC 1 USB-A 1 WURTH ELEKTRONIK L3 1 1 R1206 2 R1206 2 BOM3 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 6 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Designator R7, R8 R35, R36, R23, R24 R9,R10 R11, R12, R13 R14, R29 R15 R41 R16 R17 R18 R19 R20 R21 R22 R25 R30 R38 R26 R27 R28 R31 R32 R33 R34 R37 R39 R40 Description 33R/1206 22R/0603 5R/0603 0.91 R/1206 1K/0603 15K/0603 Optional Optional NTC Resistor, Optional 0R 220K/0603 22K/0603 2K/1206 22R/1206 82K/0603 91K/0603 3.9K/0603 3.6K/0805 2K/0805 10K/0603 8.2K/0603 10K/0603 Ultra Low Ohm (Metal Strip) Chip Resistor, 10mR/1206, 1W 36K/0603 100K/0603 18.7K/0603 3.6K /0603 Part Number Manufactory Footprint R1206 R0603 R0603 R1206 R0603 R0603 helisto R0805 R0603 R0603 R1206 R1206 R0603 R0603 R0603 R0805 R0805 R0603 R0603 R0603 R1206 0603 R0603 R0603 R0603 Quantity 2 3 1 3 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 3.3 Transformer design 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 7 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide NO NAME 1 Np1 2 Na 3 Ns1 4 Ns2 5 Shield 6 Np2 RM10Ae=98mm2 TERMINAL NO. START FINISH 12Add Tube X 1Add Tube 3Add Tube Bottom Top Bottom Top 3 NC X 10Add tube Rev1 WINDING WIRE TURNS 0.37mm*2 24.5 0.14mm*3 13 0.55TIW *2 6 0.55TIW *2 6 0.14mm*1 30 0.37mm*2 23.5 Layers 2 1 1 1 1 2 Primary Inductance Primary Leakage Inductance Note Pin 12-10,all other windings open, measured at 20kHz, 0.4VRMS Pin 12-10, all other windings shorted, measured at 20kHz, 0.4VRMS 1Core connect with Pin3. 2Core materialPC44 660uH±5% 20 uH (Max.) Figure 4: Pin signTop View Figure 5: RM10 Bobbin & Pin assignments 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 8 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide 3.4 Schematics Description 3.4.1 AC Input Circuit & Differential Filter There are three components in the section. The Fuse F1 protects against over-current conditions which occur when some main components failed. The LF1 & CX1 are common mode chock filter for the common mode noise suppression filleting because of the each coil with large impedance. The DB1 is rectifier, and basically converts alternating current & voltage into direct current & voltage. 3.4.2 AP3108L PWM Controller The AP3108L PWM controller U1 and Opto-Coupler U4 and Q1 are the power converting core components, connected to filtered AC input & after bridge circuit, R3 & R4 resistor path provides start-up voltage and current during starting up phase through HV (Pin 9). Subsequent VCC power will be provided by voltage feedback from the auxiliary winding through R18-D5. This design is to accommodate required wide arrange voltage range to support various protocols from 5V to 15V. Based on feedback of secondary side current of information (Pin VFB_Out of CY2211 Decoder) through Opto-coupler U4 to primary side (FB pin of AP3108L), AP3108L PWM controller will switch ON and Off Q1 to regulate desired voltage and current on the secondary side. 3.4.3 APR346 Synchronous Rectification (SR) MOSFET Driver The IC APR346 is SR Mosfet driver would operate at DCM/CCM mode in this design that based on input voltage & current loading. As the power loss with the APR346-controlled MOSFET Q2 that is less than Schottky Diodes, the total efficiency can be improved. 3.4.4 CY2211-16L PD2.0+ Decoder & Protection on /off P MOSFET and Interface to Power Devices Few sets of important pins provide critical protocol decoding and regulation functions in CY2211 are: 1) CC1 & CC2 (Pin 7, 8): CC1 & CC2 (Configuration Channel 1 & 2) are defined by USB PD spec to provide the channel communication link between power source and sink devices. 2) Constant Voltage (CV): The CV is implemented by sensing VCC (pin 13) via resistor divider and comparing with internal reference voltage to generate a CV compensation signal on the VFB pin (pin 3). There is a loop compensation circuit C13 & R31 between Pin3 & Pin16, the fast voltage response can be obtained by adjusting their value. The output voltages can be adjusted by firmware programming. 3) Over Current Protection (OCP): The OCP is implemented by using R33 between Pin13 & Pin14. 4) VFB (Pin3): It is the key interface link from secondary decoder (CY2211) to primary regulation circuit (AP3108L). It is connected to Opto-coupler U4A cath for feedback information based all sensed CC1 & CC2 voltage status for getting desired Vbus voltage & current. 5) GATE Driver (Pin12) to PMOSFET Gate: The pin is used to turn on/off the back to back P-MOSFET (Q3 &Q4) to enable/disable voltage output to the Vbus and the back to back P-MOSFET also can prevent reverse current to the secondary side transformer from the user side of battery source. 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 9 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Chapter 4. The Evaluation Board (EVB) Connections 4.1 EVB PCB Layout The thickness for both sides of PCB board trace cooper is 2 Oz. Figure 6: PCB Board Layout Top View Figure 7: PCB Board Layout Bottom View 4.2 Quick Start Guide Before Connection 1) Before starting the 45W PD2.0 EVB test, the end user needs to prepare the following tool, software and manuals. For details, please contact Canyon Semiconductor local agent for further information. Test Kit: UFP_161228b (Canyon 45W PD2.0 Test Kit) Test kit operation Manual?? Test Kit--CANYON UFP_161228b Standard-A to Micro-B Cable Type-C Cable Figure 8: Canyon Items: Test Kit / Test Cables 2) Prepare a certified three-foot Type-C cable and a Standard-A to Micro-B Cable. 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 10 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide 3) Connect the input AC L & N wires to AC power supply output "L and N "wires. 4) Ensure that the AC source is switched OFF or disconnected before the connection steps. 5) A type-C cable for the connection between EVB's and UFP_161228b 's Type-C receptacles 6) Use 2 banana jack cables, one port of the cables are connected to E-load + & - terminals while the other port of the cables are connected to UFP_161228b's USB port & its GND. 7) A Standard-A to Micro-B cable to be connected to the UFP_161228b test kit Micro-B receptacle & PC Standard-A receptacle respectively. 4.3 System Setup 4.3.1 Connection with E-Load Figure 9: Diagram of Connections in the Sample Board 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 11 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide 4.3.2 Canyon's UFP_161228b USB PD2.0 Test Kit For detail, please contact Canyon Semiconductor (http://canyon-semi.com.tw/) or local agent for Test Kit UFP_161228b User Guide. 4.3.3 Input & Output Wires Connection Figure 11: Wire Connection of 45W PD2.0 EVB to Test Kit and PC Computer 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 12 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Chapter 5. Testing the Evaluation Board 5.1 Input & Output Characteristics 5.1.1 Input Standby Power 57W dual port Wall Charger (USB-A Port =5V/0A & USB-Type C Port=5V/0A ) 45W PD2.0 Charger USB-A board is disconnected (USB-Type C Port = 5V/0A) Input Voltage (Vac) 115 230 115 230 Standby Power (mW) 66 70 28 36 5.1.2 Input Power Efficiency at Different AC Line Input Voltage 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 13 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide 5.1.3 Average Efficiency at Different Loading Vin Vo 25% Load 50% Load 75% Load 100% Load Average Efficiency Energy Star 10% Load Level VI Efficiency PDO=5V/3A & 5V-2.4A 115V/60H PDO=9V/3A z & 5V-2.4A PDO=15V/3A & 5V-2.4A 89.57% 89.19% 88.92% 89.38% 88.26% 88.52% 87.96% 88.00% 88.34% 86.81% 88.30% 87.89% 87.69% 88.85% >80.82% >83.58% 87.81% 86.01% 88.10% >86.00% 83.67% PDO=5V/3A & 5V-2.4A 230V/50H PDO=9V/3A z & 5V-2.4A PDO=15V & 5V-2.4A 88.21% 87.79% 88.00% 87.37% 87.84% >80.82% 84.00% 88.56% 89.69% 89.48% 89.28% 89.25% >83.58% 83.49% 88.37% 87.79% 89.22% 89.56% 88.73%% >86.00% 82.24% 5.1.4 45W PD2.0 Type-C Port Average Efficiency at Different Loading ( USB-A Port Off) 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 14 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide 5.1.5 USB-A Port Average Efficiency at Different Loading (Type-C Port Off) 5.2 Key Performance Waveforms 5.2.1 45W PD2.0 System Start-up Time & Hold-up Time Figure 12: 45W PD3.0 turn on time 0.27s 15V/3A at 90Vac 90Vac Figure 13: 45W PD2.0 hold up time 9.14ms at 15V- 3A, at 5.2.2 Q1 /Q2 Main Switching Voltage MOSFET Stress on at 15V/ 3A Loading @264Vac 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 15 of 25 12/20/2017 www.diodes.com Primary side MOSFET - Q1 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Secondary side SR MOSFET- Q2 Figure 14: Q1 Vds=590V Vdsmax=650V, Trv = 90.8% Figure 15:Q2 Vds =82.7V Vdsmax=100V Trv = 82.7% 5.2.3 System Output Ripple & Noise with @ 1.2m Cable End Figure 16: The Ripple at 90Vac/60Hz V=30mV 5V/0A Figure 17: The Ripple at 264Vac/50Hz V=72.8mv 5V/0A Figure 18: 90Vac/60Hz 5V/3A V=68.5mV 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Figure 19: 264Vac/50Hz 5V/3A V=90mv Page 16 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Figure 20: 90Vac/60Hz 9V/0A V=15.3mV Figure 21: 264Vac/50Hz 9V/0A V=142mv Figure 22: 90Vac/60Hz 9V/3A V=32.7mV Figure 23: 264Vac / 60Hz 9V/3A V=134mV Figure 24: 90Vac/60Hz 15V/0A V=15.5mV Figure 25: 264Vac / 60Hz 15V/0A V=186mV 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 17 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Figure 26: 90Vac/60Hz 15V/3A V=28.6mV Figure 27: 264Vac / 60Hz 15V/3A V=135mV 5.2.4 Dynamic load ----0A-2.4A & PD 2.0 0 ~ 3A 10mS 250mA/uS (PCB End) Figure 28: 90Vac / 60Hz 5V/2.4A V=48mV Figure 29: 264Vac / 60Hz 5V0 ~ /2.4A V=49mV 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 18 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Figure 30: 90Vac / 60Hz 5V/0~3A V=30mV Figure 31: 264Vac / 60Hz 5V/0~3A V=37mV Vin =90Vac 5V-2.4A port Vin=264Vac 5V-2.4A port Vo_ Undershoot(V) 4.58 4.57 Vo_ Overshoot(V) Vo_Undershoot(V) Vo_Overshoot(V) 5.06 Vin = 90Vac PDO PD2.0 =5V port 5.06 5.36 5.06 Vin = 264Vac PDO PD2.0 =5V port 5.00 5.37 Figure 32: 90Vac / 60Hz 9V/ 0~3A V=43mV 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Figure 33: 264Vac / 60Hz 9V/ 0~3A V=46mV Page 19 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Figure 34: 90Vac / 60Hz 15V/ 0~3A V=53mV Figure 35: 264Vac / 60Hz 15V/ 0~3A V=47mV Vin =90Vac PDO 9V- port Vin=264Vac PDO=9V port Vo_ Undershoot(V) 8.76 8.71 Vo_ Overshoot(V) 9.19 9.17 Vin = 90Vac PDO =15V port Vin = 264Vac PDO =15V port Vo_Undershoot( V) Vo_Overshoot(V) 14.69 15.22 14.71 15.18 5.2.5 Output Voltage Transition Time from Low to High Figure 38: 5V9V Rise Time: = 54.9ms Figure 39: 5V15V Rise Time: = 125ms 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 20 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide 5.2.6 Output Voltage Transition Time from High to Low Figure 40: 15V9V Fall Time: = 88ms 5.2.7 Thermal Testing Test Condition: Vin=90V @ Full load Open Frame Figure 41: 15V5.0V Fall Time: = 131ms Figure 42: Bottom Suface Mount side Note: 1. Q1 must use a heatsink 2. AP1510 use a thermal rubber. Figure 43: Top Components side Test Items Ambient Temp AP3108L Q1 AP1510 T1 Temperature Unit 28.8 79.8 85.4 89.2 84.0 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 21 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Q2 DB1 84.5 88.1 Test Condition: Vin=264Vac @ Full Load Open Frame. Figure 44: Bottom surface mount side Figure 45: Top components side Note: 1. Q1 need to use a Heatsink for reducing heat. 2. AP1510 use a thermal rubber 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Page 22 of 25 12/20/2017 www.diodes.com 5.3. EMI (CE) Testing 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Figure 46: 115Vac/60Hz 15V/3A (L) at Full load Frequency 9.69MHZ Margin 10.71db Figure 47: 115Vac/60Hz 15V/3A (N) 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Frequency 9.69MHZ Margin 10.71db Page 23 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide Figure 48: 230Vac/50Hz 15V/3A (L) Frequency 363.65KHZ Margin 9.63db Figure 49: 230Vac/50Hz 15V/3A (N) 57W Dual-Port Adaptor EV1 Board User Guide Release 1.0 Frequency 360.05 Margin 8.27db Page 24 of 25 12/20/2017 www.diodes.com 57W USB-C PD 2.0 45W+USB-A 5V-2.4A Dual ports Adaptor EV1 Board User Guide IMPORTANT NOTICE DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION). 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LIFE SUPPORT Diodes Incorporated products are specifically not authorized for use as critical components in life support devices or systems without the express written approval of the Chief Executive Officer of Diodes Incorporated. As used herein: A. Life support devices or systems are devices or systems which: 1. are intended to implant into the body, or 2. support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in significant injury to the user. B. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or to affect its safety or effectiveness. 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