Installation Guide for schweigen models including: BRB700, BRB722, Venting Kit for Silent Exhaust Fan
User Manual for BRB700
File Info : application/pdf, 20 Pages, 2.97MB
DocumentDocumentINSTALLATION GUIDE BRB700 BRB722 Revision V4 06/12/21 www.schweigen.com.au 1. Welcome Thank you for purchasing this Schweigen BRB700 system. To get the maximum output from this unit, please read through this operating guide before use and installation. The operating guide contains important information on the correct use and maintenance of the unit, as well as important safety notes. This will ensure your personal safety and the lasting value of your motor system. We trust that you will enjoy your new Schweigen BRB700 system. Please always retain your proof of purchase to aid in any warranty queries. This appliance and its packaging are produced by processes that minimise waste and respect the environment. Please help us to continue this effort to protect the environment by using the appliance efficiently and dispose of the packaging in a responsible manner. Page 2 Table of Contents 1. Welcome _____________________________________________________________________________________ 2 2. Your Safety Warning _______________________________________________________________________________________ 4 Before Installation ______________________________________________________________________________ 4 Electrical Cord __________________________________________________________________________________ 4 3. General Motor Features ________________________________________________________________________________ 5 General Notes on Installation and Use ____________________________________________________________ 5 Recommended Installation Distance _____________________________________________________________ 5 Minimum Mounting Height ______________________________________________________________________ 6 Avoidance of Back Flow _________________________________________________________________________ 6 Safety of Children ______________________________________________________________________________ 6 Replacement of supply cord _____________________________________________________________________ 6 Why Flexi-duct _________________________________________________________________________________ 6 Roof Installation 1. Roof Installation _____________________________________________________________________________ 7 2. Eaves Installation ____________________________________________________________________________ 9 3. Wall Installation ______________________________________________________________________________ 10 BRB722 and DVW600 dual vent system Installation _______________________________________ 11 4. Back Draft Shutter System Back Draft Shutter System Futment to Bell-mouth Adaptor ________________________________________ 12 5. Flexible Ducting Flexible Ducting ________________________________________________________________________________ 13 Shallow Roof Space ____________________________________________________________________________ 14 6. Maintenance Roof Restoration or Cleaning ____________________________________________________________________ 16 7. Measurements Vent __________________________________________________________________________________________ 17 BRB700 Motor _________________________________________________________________________________ 18 8. Warranty / Disclaimer _______________________________________________________________________ 19 Page 3 2. Your Safety WARNING Please read this section thoroughly before attempting to operate the appliance. Inspect your product upon receipt. Any damage or defects MUST be reported within 48 hours, or no claim will be recognised. DO NOT INSTALL THIS APPLIANCE IF YOU FIND IT DAMAGED. If this product is installed damaged, the supplier, nor the retailer, will be responsible for the costs associated with the repair, replacement, removal or re-installation of the appliances. 1. This appliance is not intended for use by person/s (including children) with reduced physical, sensory or mental capabilities, or lack of experience and/or knowledge. Unless the person has been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance, it is not a toy. 2. Air exhaust must be installed in accordance with local laws. Before Installation We recommend this appliance to be installed or repaired by a qualified Schweigen Home Appliances technician. Please see our website www.schweigen.com.au for recommended installers. It is dangerous to modify any part of this appliance. Modification of any kind, will immediately void the warranty. The manufacturer declines all responsibility in case of failure to adopt proper safety measures. Ensure that the location in which this appliance is installed, has good and permanent ventilation. Please consult local laws and regulations and install in accordance. Use an electrical connector with earth that is correct for your location. Check that the voltage in your area corresponds to the appliance as indicated on the rating label. Electrical Cord Ensure the supply cord is not exposed to heat, chemicals or sharp objects. If the supply cord is damaged, it must be replaced by the manufacturer, service agent or a similarly qualified person in order to avoid a hazard. Page 4 3. General This manual is for the installation of the motor systems use for bathroom and general extraction. Motor Features · Universal mounting all position with IPX4 degree of weather protection · Patented anti water intrusion system. · Acoustic dome with super quiet, long vane, backward curved centrifugal fan. · Airflow is dependant on installation and the ducting used. · Using a single 150mm flexi duct run you should attain 600m3/hr depending on the ducting installation. · The use of a smaller 125 ducting would result in a loss of airflow. · Simple installation: - Mounts onto a 100mm PVC pipe for ultimate strength and allows for easy Dektite roof sealing. · Industrial quality motor and fan made in Germany and rated at 40,000 hours. · Motor is a high efficiency PSC type and rated at 62W. · WARRANTY 5 YEARS return to manufacturer. Covers faulty manufacturing or components. It does not cover normal wear and tear. General Notes on Installation and Use This fan unit is designed to be installed using 100mm PVC pipe as the initial connection duct to the fan module, and is supplied with a 100mm PVC pipe to 150mm flexible duct bell-mouth adaptor. This fan is suitable for connection to multiple duct runs with a minimum inlet area of 11,000 mm². Ducting runs should be more than 2 metres away from the unit and no more the 4-5 metres (check with supplier if longer duct length required). Flexible ducting must be extended sufficiently to present a smooth air passage with bends of at least the radii of twice the diameter of the duct. WARNING: The BRB700 must not be ducted into a wall cavity or a ceiling space, where a build up of grease can occur and become a potential fire risk. NOTE: Fan module and dual foil flexi-duct are acoustically matched. The use of semi-rigid or rigid ducting will result in increased noise levels and void the warranty. See installation instruction notes `Why flexi-duct'. Recommended Installation Distance For the BRB700 motor system, a minimum of 2-3 metres is recommended. NOTE: Installation closer than these distances will result in higher noise levels. Maximum duct length 4-5 metres. Check with supplier if longer length is required. Do not reduce the duct size at any time and avoid sharp bends. Page 5 3. General Minimum Mounting Height This fan unit is intended for mounting at a minimum height of 2.1 metres (measured to the lower part of the fan impeller) above floor/ground level. Avoidance of Back Flow Care should be taken to avoid the back flow of gases into the room. Safety of Children This fan is not intended for use by young children or infirm persons without supervision. Replacement of supply cord If the supply cord is damaged, it must be replaced by a service agent or suitably qualified person in order to avoid a hazard. Why Flexi-duct Some internet sites strongly recommend the use of rigid ducting over fully flexible ducting. The use of a complete rigid or semi-rigid ducting system will cause an organ piping effect to occur; like a didgeridoo, where a noise is produced at one end of a hollow rigid pipe and the noise is amplified out the other. The motor system puts the noise outside the house. Warning: Installation without the use of at least the minimum recommended length of acoustically matched flexi-ducting will void performance expectations. Any installation problems must be reported to Schweigen. Call outs relating to incorrect installation will result in a service fee direct to the customer. Schweigen takes no responsibility for problems caused by faulty installation. Faulty installation may void warranty. A preferred installer list can be obtained from the Schweigen website www.schweigen.com.au or call 1300 881 693. Page 6 4. Installation Three options for mounting the unit Please refer to page 12 (Figure 6) for back draft shutter fitment Mounting Flange 110mm PVC Pipe Roof Mount Option Ensure clearance 100 -- 500 Dektite Bell-mouth adaptor Slot option 20 min 20 min Eave Mount Option Wall Mount Option Min 90mm long PVC pipe Bell-mouth adaptor Electrical connection between rangehood and remote fan module To fan Vent Figure 1 The three options for mounting the unit. 1. Roof Installation (Recommended duct length: 2-3 metre) Mount the 100mm rigid PVC pipe securely to the beams, trusses or other appropriate structures, refer figure 1. on the next page. The pipe should be mounted either vertically or perpendicular to the roof cladding with the roof penetration being sealed using a Dektite or other sealing device. Please note Schweigen do not provide any sealing kits. Ensure that the pipe protrudes at least 80mm past the top of the Dektite, checking that the mounting flange clears the roof cladding at upper edge as shown in figure 1. The maximum recommended protrusion is 500mm. Fit mounting flange, refer figure 1, to pipe using silicon sealant, then tape in position until sealant has set. Fit fan module to the mounting flange by placing in position, rotating clockwise to engage bayonet fingers and secure by screwing in locking screw (while holding fan module firmly in the fully clockwise position). Page 7 4. Installation Roof Clading Slot option Optional bend Slot pipe for power cord exit. Cover with ducting tape if required Bell-mouth adaptor Locking Screw Fan Module Please refer to page 12 (Figure 6) for back draft shutter fitment Mounting Flange Dektite Roof Frame 110mm PVC Pipe Secure pipe to structure 150mm flexible ducting 5 metre max Power cord Figure 3 Page 8 4. Installation 2. Eaves Installation After ensuring sufficient clearance exists for the mounting flange and ducting (figure 1), cut a circular hole 165mm Ø, maintaining adequate clearances. The eave sheeting must be reinforced. Pre-drill mounting flange recess (figure 4). If access to the eave space is restricted, before fixing the mounting flange to the eave, preassemble the mounting flange, PVC pipe, bell-mouth adaptor and flexi-duct, then feed up into roof space. Remember to run power cord through the assembly and out the slotted PVC pipe wall (figure 4). Fit the fan module to mounting flange by placing in position, rotating clockwise to engage bayonet fingers then secure by screwing in locking screw (while holding fan module firmly in the fully clockwise position). Roof Frame/Truss 150mm Ducting Ensure that one of the three bayonet fingers is accessible for securing locking screw Bell-mouth Adaptor Roof Cladding Top Plate Eaves Please refer to page 12 (Figure 6) for back draft shutter fitment Figure 4 Locking Screw Pre-drill mounting flange recess and secure to reinforced eaves sheet using #8 self tapping screws Wall Page 9 4. Installation 3. Wall Installation The installation should be similar to eaves mounting if access to the inside is limited, but if unrestricted. Refer to EAVES INSTALLATION and figure 5. Please refer to page 12 (Figure 6) for back draft shutter fitment Min 90mm long PVC pipe Bell-mouth Adaptor Min 20mm Flexible 150mm ducting NOTE: Ensure that power cord is fed through exit slot and is not allowed to double back restricting fan inlet Figure 5 Page 10 4. Installation BRB722 Duel Vent System or optional DVK700 Installation For dual installation, bathroom, toilet or laundry Bell-mouth Adaptor Back Draft Stopper 2m of ducting To main power/switch Y-branch Additional dual vent kit, Y-branch, 3 metre length flexi ducting and inlet grille (Kit model no: BRW622 or DVK600) 2m of ducting Reducer For bathroom installation, locate inlet over shower recess Figure 2 Ventilation Option for Dual Vent IMPORTANT · Do not reduce the ducting size. 150mm must be used. Reducing the ducting will reduce extraction · No sharp bends in the ducting · Do not kink the ducting · keep the amount of bends in the ducting to 2 or 3 · Do not use semi-rigid or solid ducting Page 11 5. Back Draft Shutter System Back Draft Shutter System Fitment to Bell-mouth Adaptor This back draft shutter system cannot be installed in eave type installation. Vertical Installation Figure 7 shows an example of vertical installation. Tape over flanges Air flow Back draft shutter system Bell-mouth adaptor 100mm pipe to fan To fan Figure 7 Back draft shutter system IMPORANT If shutter system is mounted in the horizontal position, shutter shaft should be vertical. Tape over flanges Fit flexi-duct over shutter assembly Page 12 Direction of airflow Part number: 150 MMBDSS Figure 6 6. Flexible Ducting Flexible Ducting Flexible ducting must be fully extended and cut to the required length upon installation. Maximum fan performance will not be achieved unless the ducting is fully extended. Failure to fully extend the ducting results in smaller air passage and lower airflow. Incorrect installation may reduce airflow and increase noise levels. Call outs relating to incorrect installation will result in a service fee directed to the customer. Schweigen will take no responsibility for problems caused by faulty installation. Installation must be carried out by a qualified technician. A preferred installer list can be obtained from Schweigen website www.schweigen.com.au. Please keep the flexi ducting taut, and 2-3 metres in length NOTE: In shallow roof spaces extend flexi ducting horizontally IMPORTANT Reducer 200 to 150mm Please do not crush or kink flexible ducting as it will reduce air flow and may cause noise to occur through the system. Ducting must be kept taut at all times. Page 13 6. Flexible Ducting Shallow Roof Space In shallow roof spaces, 90 degree elbow PVC joint can be used as a substitute for the bend. Page 14 6. Flexible Ducting Securing Flexible Duct Flexible duct must be installed with supports at maximum intervals of 1.5 metres. Flexible ductwork can be supported by using gaffer or electrical tape, provided that it does not restrict the internal diameter of the ducting. Ducting installed looped over hanging beams should be installed in such a manner as to ensure the changes of direction are gradual. Support of the ducting with the use of hangers may be required, see option 2. NOTE: Ducting should be kept taut at all times. Option 1 Secure the flexible duct to the beam Aluminium foil tape or cable tie Option 2 Support flexible duct by using hangers. NOTE: Care shall be taken to minimize sagging or snaking of the duct between supports. Hanger Aluminium foil tape or cable tie Figure 9 Examples of securing ducting Page 15 7. Maintenance Roof Restoration or Cleaning Before roof restoration or cleaning, please completely cover the outside motor system and avoid all chemical contact. IMPORANT Any damages caused by the use of chemical products are not covered by warranty. Figure 10 Avoid chemical contacted to motor system Page 16 8. Measurements Vent 312 200 48.4 35.8 51.7 89 196 252 312 Two timber support batons by installer 150mm reducer 194.25mm outlet Ceilling Plaster in edge strip 251 x 251 312 x 312 Page 17 8. Measurements BRB700 Motor 35 29 370mm 278 157 28 195 110 35 minimum Page 18 9. Warranty / Disclaimer Calling the Technical Assistance Service Hotline In the event that the failure is not due to the faults mentioned in Trouble Shooting, contact Customer Service. In Australia, Customer Service 1300 881 693 In New Zealand, Customer Service 0800 200 510 Lodging an online Service Request In the event that failure is not due the reason/s in the trouble shooting section, you can lodge an online Service Request. To lodge a Service Request, visit our website www.schweigen.com.au/pages/support/service-warranty and click on the link to download the service request form. A service request will require the following information: · The purchase date · The rangehood model and motor type · The rangehood serial number or batch number (this number is on a sticker inside the rangehood) · A copy of the purchase receipt (without a receipt your service request cannot be processed) Faulty Installation It is not the responsibility of Schweigen Home Appliances to rectify any incorrect installations. A service call out fee will be charged for any Schweigen technician that attends a call, whereby it is established that the fault is due to an incorrect installation or non-manufacturing fault. Should the appliance be installed in such a way that the service agent is unable to gain access to the appliance, the person/s who own the premises where the appliance resides -- will be responsible to provide access to the appliance at their expense. WARRANTY (See insert for more information) Motor has a 5-Year replacement product warranty. This is a change over warranty. The consumer is responsible for any charges associated with removal of the faulty unit and installation of the new unit. The customer is also responsible for any freight charges incurred in the change over process. Disclaimer Under our policy of continuous product development, product specifications may change without notice. Prospective purchasers should therefore check with the retailer to ensure this publication correctly describes the products being offered for sale. All information supplied is to be used for general reference purposes only and is on the understanding that Schweigen Home Appliances will not be liable for any loss, liability or damage of whatever kind arising as a result of any reliance upon such information. All pictures used in the guide are for illustrative purposes only. Page 19 Australia 4/1-5 Lake Drive, Dingley Village, Victoria 3172. Phone 1300 881 693 Email sales@schweigen.com.au Web www.schweigen.com.au New Zealand 5 Tolich Place, Henderson, Auckland 0610. Phone 0800 200 510 Email info.parex@emerson.com Web www.parex.co.nz SCH00015