COSTWAY BBQ Propane Gas Grill OP70907

Important Safety Information

Please read and keep this instruction booklet for future reference.

DANGER:

• If you smell gas:
  • Shut off gas to the appliance.
  • Extinguish any open flame.
  • Open lid.
  • If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING:

• Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

FOR YOUR SAFETY!

• Read the instructions before assembling and using the appliance.
• DO NOT use the grill unless it is completely assembled and all the parts are securely fastened.
• This grill will become very hot; do not move it during operation.
• Keep children and pets away.

CONTACT US FIRST!

This grill has been made to high quality standards. If you have any questions that are not addressed in this manual, or you need parts, please contact COSTWAY customer service via phone or email.

For your safety (Additional Precautions)

• DO NOT store or use gasoline, or any flammable vapors and liquids within 25ft (8m) of the grill.
• When cooking with oil/grease, do not allow the oil/grease to exceed 350°F (177°C). DO NOT store extra cooking oil in the vicinity of the grill.
• A liquid propane (LP) tank (cylinder) not connected for use should be stored at a minimum distance of 10ft (3m) away from the grill or any appliance. Never fill the gas cylinder beyond 80 percent full. Failure to follow this information exactly may result in a fire causing death or serious injury.
• Maintain minimum distances around the grill: 36 inches (90 cm) from combustible materials, including walls or building features.
• Keep the back or side of the grill at least 36 inches from any wall or surface. Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters or live electrical appliances.

Diagram illustrating required safety clearance of 36 inches (90 cm) around the grill.

CAUTION:

• This grill is for use with propane gas only (propane gas cylinder not included).
• Never attempt to attach this grill to the self-contained propane system of a camper trailer, motor home, or house.
• Never use charcoal or lighter fluid with gas grills.
• DO NOT use gasoline, kerosene, or alcohol for lighting. The LP gas cylinder must be constructed and marked in accordance with the specifications for propane gas cylinders of National Standard of America CAN/CSA-B339, Cylinder Spheres, and Tubes for Transportation of Dangerous Goods. This grill is not intended to be used in or on recreational vehicles or boats.
• DO NOT attempt to move the grill while it is lit or hot.
• DO NOT use the grill unless it is completely assembled and all parts are securely fastened and tightened.
• DO NOT use the grill or any gas products near unprotected combustible buildings and materials.
• DO NOT use in the presence of gases or vapors. Keep grill area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
• DO NOT touch metal parts of the grill until it has completely cooled (about 45 minutes) to avoid burns, unless you are wearing protective gear (oven mitts, pot holders, etc.).
• DO NOT alter grill in any manner.
• Keep all combustible items and surfaces at least 36 inches (90cm) away from the grill at all times, which includes the walls of buildings or building features. The grill shall not be placed under overhead combustible construction.
• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced before operating the grill. The replacement hose assembly must be as specified by the manufacturer.
• Move gas hose as far away as possible from hot surfaces and dripping hot grease.
• Never keep a filled gas cylinder in a hot car or truck. Heat will cause the gas pressure to increase, which may open the relief valve and allow the gas to escape.
• Keep the grill's valve compartment, burners, and circulating air passages clean.

DANGER: (Propane Gas Characteristics)

• Liquid propane gas is flammable and hazardous if handled improperly. Know its characteristics before using any propane product.
• Propane characteristics: Flammable, explosive under pressure, heavier than air, settles in pools, and low areas.
• In its natural state, propane has no odor. For your safety, an odorant has been added.
• Contact with propane can cause freeze burns to skin.
• This grill is shipped from the factory for propane gas use only.
• Never use a propane cylinder with a damaged body, valve, collar, or footing.
• Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier.

NOTE: Place the LP gas cylinder upright on the holder base and fix with a screw to make sure the cylinder is placed in the right position to avoid unexpected danger.

Diagram illustrating correct placement of the LP gas cylinder, with the nipple centered in the valve and the coupling nut.

Diagram illustrating leak testing points at the grill valve coupling, gas hose regulator, and cylinder coupling.

Parts & Hardware List

Before beginning assembly, make sure all parts are present. Compare parts with the packaged contents list and diagram. If any parts are missing or damaged, do not attempt to assemble the product. Contact customer service for replacement parts via e-mail.

Estimated assembly time: 40 minutes.

Tools required for assembly: Phillips Screwdriver & Wrench.

Note: The right and left sides of the grill are designed as if you are facing the front of the grill.

Main Components:

• A. Grill body (Included burner): 1 PC - The main rectangular cooking unit with burners.
• B. Caster (With brake): 2 PCS - Wheels with a locking mechanism.
• C. Caster (No brake): 2 PCS - Wheels without a locking mechanism.
• D. Barbecue grill: 3 PCS - The grill grates for cooking.
• E. Side table (L): 1 PC - The left side shelf.
• F. Side table (R): 1 PC - The right side shelf.
• G. Fixing knob: 1 PC - A knob used for securing components.
• H. Cylinder holder: 1 PC - Bracket to hold the propane tank.
• I. Holder base: 1 PC - The base for the cylinder holder.
• J. Bottom plate: 1 PC - A lower shelf or support structure.
• K. Grip pan: 1 PC - A pan for collecting grease.
• L. Handle: 1 PC - A handle for operating or moving parts.
• M. Oil cup hook: 1 PC - A hook to hang the waste oil cup.
• N. Waste oil cup: 1 PC - A container for grease and drippings.
• O. Heat deflector: 4 PCS - Metal plates placed over burners.

Hardware:

• U. M6X12 screws: 16 PCS
• V. M6X65 screws: 1 PC
• W. Nuts: 1 PC
• X. M6X20 screws: 3 PCS
• Y. M6X20 screws: 8 PCS
• M6 screws: 1 PC

Additional choice for griddle:

• P. Griddle: 1 PC - A flat cooking surface accessory.
• Q. Oil guide pipe: 1 PC - A pipe to guide oil into the waste cup.
• R. Griddle's handle: 2 PCS - Handles for moving the griddle.

Assembly Instructions

STEP 1: Attach Casters

Turn over the Grill body (#A) and assemble the 4 Casters (#B & #C) to the legs of the grill. The 2 Casters with brake (#B) should be placed on the RH legs (longer ones).

Diagram shows the grill body being turned upside down and casters being attached to the legs.

STEP 2: Attach Base Plate

Assemble the base plate (#J) to the grill legs using screws (#U).

Diagram shows the base plate being attached to the grill legs using screws.

STEP 3: Attach Left Side Table

Screw 4 "Y" screws into the grill legs and place the side table "E" onto screws "Y".

Diagram shows screws being inserted into grill legs, and the side table being placed onto the screws.

STEP 4: Attach Right Side Table

Attach the Right side table (#F) to the other side of the grill with 4 Screws (#Y).

Diagram shows the right side table being attached to the grill with screws.

STEP 5: Install Cylinder Holder

Connect Cylinder holder (#H) and Holder base (#I) with Screw & nut (#V & #W), then hang it on the grill and use a Screw (#X) to fix it. Note: Please don't forget to place the Fixing knob (#G).

Diagram shows the cylinder holder and base being connected with screws and nuts, then attached to the grill. A fixing knob is also shown.

STEP 6: Install Grip Pan and Oil Cup

Install Handle (#L) to Grip pan (#K) and then insert it to the back side of the grill as shown. Then hang the Oil cup hook (#M) through the hole on Grip pan (#K) first and fix Waste oil cup (#N) as shown.

Diagram shows a handle being installed on a grip pan, and an oil cup hook being attached to the grip pan to hold the waste oil cup.

STEP 7: Place Heat Deflectors

Place the 4 Heat deflectors (#O) on the burners. Insert the male side into the grill first and then push the other side into the grooves.

Diagram shows heat deflectors being placed onto the grill burners.

STEP 8: Place Grill Grates

Put the 3 barbecue grills (#D) on the grill one by one.

Diagram shows the barbecue grill grates being placed onto the grill.

STEP 9: Install Griddle (Optional)

If you want to use the Griddle (#P), please remember to remove all 3 Barbecue grills (#D) and 4 heat deflectors (#O) first. Then you can place the Griddle (#P) and put the Oil guide pipe (#Q) as shown.

Diagram shows the removal of grill grates and heat deflectors, followed by the placement of the griddle and oil guide pipe. A warning about griddle handles is also shown.

WARNING: You are only allowed to use the 2 Griddle handles (#R) to move the Griddle (#P) after heating. Griddle handles (#R) should not stay with the Griddle (#P) during heating.