ZLINE Range Tops Installation Manual

About ZLINE

ZLINE Kitchen and Bath provides Attainable Luxury, where the kitchen and bath of your dreams is never out of reach. Through unique designs and unparalleled quality, ZLINE is dedicated to providing an elevated experience in the heart of your home. With an endless selection of features and finishes, inspiration is your reality.

ZLINE is fueled by a passion for innovation; a relentless pursuit of bringing the highest end luxury designs and professional features into everyone's homes. ZLINE continually strives to improve its products, and may change specifications and designs without prior notice.

Note: Scan the QR code to view the most up-to-date version of the Installation Manual and User Manual.

WARNING: This product can expose you to chemicals including nickel, which is known to the State of California to cause cancer. For more information, go to www.P65Warnings.ca.gov.

Important Safety Instructions

Gas Safety

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

What to do if you smell gas:

• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

General Safety Warnings

WARNING: Never operate the top surface cooking section of this appliance unattended. Failure to follow this warning statement could result in fire, explosion, or burn hazard that could cause property damage, personal injury, or death.

If a fire should occur, keep away from the appliance and immediately call your fire department. DO NOT attempt to extinguish an oil/grease fire with water.

An air curtain or other overhead range/range top hood, which operates by blowing downward airflow onto the range, shall not be used/installed in conjunction with this gas range top.

Ensure that the altitude of your home is conducive for the use of gas cooking products. Consult your local gas company for recommendations before purchasing or installing.

Never use this appliance as a space heater. Doing so may result in carbon monoxide poisoning.

Never cover any slots, holes, or passages. Doing so blocks air flow and may cause carbon monoxide poisoning. Aluminum foil linings may also trap heat, causing a fire hazard.

If a gas leak is detected, refer to the "What to Do If You Smell Gas" section.

Know how to shut off gas supply at the meter and disconnect electrical power at the circuit breaker or fuse box in case of an emergency. Installers should show appliance owners the location of the appliance gas shut-off valve and how to shut it off.

If the appliance is located near a window, never hang long curtains or paper blinds on that window, as they could blow over the surface burners and ignite.

Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

Before Installation

Technical Product Dimensions

Diagram Description: Shows various dimensions of the range top, including width, depth, and height. For example, a 27 1/2" (699 mm) width is shown for some models, with a height of 7 7/8" (200 mm). Side views illustrate depths and connection points.

Cabinet Cutout Dimensions

Diagram Description: Illustrates the required cabinet cutout dimensions for installation. It shows a hood above the range top. Key dimensions include:

• Overall cutout width (W1) varies by model: 30"-36" (762-914 mm) for RT30 series, 35 3/4" (908 mm) for RT36 series, 47 3/4" (1213 mm) for RT48 series.
• Cutout width (W2) is slightly larger: 30" (762 mm) for RT30, 36" (914 mm) for RT36, 48" (1219 mm) for RT48.
• Cutout depth: 24" (610 mm).
• Cutout height: 7 7/8" (200 mm).
• Clearance from back wall: 6" (152 mm) to combustible surfaces.
• Clearance above countertop: 36" (914 mm) to the bottom of the range hood.

Other Installation Requirements and Notes

Minimum clearance to combustible surfaces must be maintained; no combustible materials are to be located within these areas.

For cutout depth of 24" (610 mm), the recommendation is for the front face of the range top to stick out from the counter for optimal access.

For cutout height of 7 7/8" (200 mm), it's recommended all RT models be level with the cabinet countertop.

The range top height can be raised up to 1/4" (6 mm) by installing the provided 4 plastic feet, which hand-tighten into the bottom of the unit.

The appliance must sit on a stable platform with a minimum thickness of 3/4" (20 mm) and withstand at least 150 pounds (68 kg). The shelf must be level.

The platform must include a minimum of 2" (51 mm) cutout gap from the wall for electrical and gas supply connections. The maximum recommended cutout is 2 3/4" (70 mm).

Consult a professional installer to verify cabinet dimensions and electrical/gas connections before installation.

Securing the Range Top

To prevent tipping, ZLINE recommends securing the appliance:

Mounting to Cabinet Shelf

Secure with appropriate screws or bolts to the cabinet shelf and slide into keyhole slots.

Mounting to Back Wall

Secure with screws through holes behind the false exhaust opening to the wall, ensuring screws are anchored into a wall stud or appropriate anchor.

Gas Supply

Installation must be performed by an authorized professional.

A flexible metal appliance connection (AGA or CGA certified, 3/4" or 19 mm) is recommended for connecting to the gas supply line. Do not bend or damage the connector.

Use the provided pressure regulator. It must be installed accessibly and set for the type of gas (natural gas or liquid propane). The regulator has a 1/2" (13 mm) connection female pipe thread.

Isolate the appliance from the gas supply piping by closing its manual shut-off valve during pressure testing at pressures up to 1/2 PSI (3 kPa).

Seal all opening holes in the wall and floor before installation.

A manual gas shut-off valve must be installed in an accessible location in the gas line external to the appliance.

WARNING: Do not use aerosol sprays in the vicinity of this appliance while it is hot.

Room Ventilation

An exhaust fan may be used, installed in conformity with national and local standards. Exhaust hood operation may affect other vented appliances.

Type of Gas

The appliance is shipped for natural gas use. For liquid propane gas, follow the conversion procedure on page 16.

Gas Pressure

Maximum inlet gas supply pressure to the regulator is 1/2 PSI.

Minimum gas supply pressure for checking the regulator setting should be at least 1" W.C.P. (0.25 kPa) above the specified manifold pressure.

Operating pressure: 4" W.C.P. (1 kPa) for natural gas; 10" W.C.P. (2.75 kPa) for liquid propane gas.

Requires 1"-6" (25-152 mm) side wall spacing above the counter for combustion. Consult specific model instructions for required dimensions (e.g., 30"-36" between range top and hood bottom, 1/4" for sides).

Consult local building codes for variations.

Installation

Gas Connection

All gas connections must comply with national and local codes. The gas supply line must be the same size or greater than the appliance inlet (1/2" NPT). Use appropriate sealant resistant to gas.

The range top is shipped for natural gas. For liquid propane gas household installation, conversion must be done by a factory-trained professional or qualified plumber/service company.

Gas conversion is crucial for safe and effective use. The owner is responsible for performing the appropriate conversion following manufacturer directions.

The conversion procedure is in this manual and with the conversion orifices package.

Provide this manual to the service person before work begins.

WARNING: DO NOT use an open flame when checking for leaks. Use a soapy water solution.

Electric Power Rating

A properly grounded, horizontally-mounted NEMA 5-15 receptacle should be installed no higher than 3" (76 mm) above the floor, and between 2" (51 mm) and 8" (203 mm) from the left side.

The appliance connects to a single-phase electric line rated at 120VAC and 60HZ.

Electrical Grounding

The range top has a three-prong plug for shock protection. Plug directly into a properly grounded receptacle. Do not cut or remove the prong.

WARNING: Disconnect electrical power at the circuit breaker or fuse box before installing. Use copper conductors only.

Manual Shut-Off Valve

This valve is not shipped with the appliance and must be provided by the installer. Install in the gas service line between the wall hook-up and appliance inlet, in an accessible location for emergencies.

In Massachusetts: A T-handle type manual gas shut-off valve must be installed.

Flexible Connections

Use a heavy-duty, AGA design-certified flexible connector (at least 1/2" or 13 mm NPT) with strain relief, compliant with ANSI Z21.41 and Z21.69 standards.

In Massachusetts: Use a 36" (914 mm) flexible gas connector.

In Canada: Use CAN 1-6, 10-88 metal connectors and CAN 1-6.9, M79 quick disconnect devices.

Pressure Test Point Stopper Valve

When attaching the regulator, use the blue gasket from the liquid propane gas orifice box. Place it inside the threads of the regulator valve where it connects to the gas rail manifold. Improper installation may cause gas leaks.

Pressure Regulator

A pressure regulator is required for safe and efficient operation due to fluctuating service pressure.

The provided regulator has two female 1/2" (13 mm) NPT threads.

Install the regulator accessibly in its final position.

Manifold pressure should be checked with a manometer:

• Natural gas: 4" W.C.P. (1 kPa)
• Liquid propane gas: 10" W.C.P. (2.5 kPa)

Incoming line pressure upstream from the regulator must be 1" W.C.P. (0.25 kPa) higher than the manifold pressure.

The regulator can withstand a maximum input pressure of 1/2 PSI (13.8" W.C.P. or 3.5 kPa). A step-down regulator is required if line pressure exceeds this.

Disconnect the appliance, shut-off valve, and regulator from the gas line during pressure testing exceeding 1/2 PSI.

WARNING: Before this operation, disconnect from gas and electricity. Gas conversion must be conducted by a factory-trained professional.

Liquid Propane Conversion Procedure

The conversion procedure includes: 1. Pressure Regulator, 2. Surface Burners, 3. Flame Adjustment.

Ensure all steps are completed. Before conversion, locate replacement orifices in the kit, which have flow diameter numbers. Consult diagrams for matching orifices to burners.

WARNING: This conversion kit must be installed by a qualified service agency according to manufacturer instructions and applicable codes. Failure to follow instructions can cause fire, explosion, or carbon monoxide production. The service agency is responsible for proper installation and checking the converted appliance's operation.

Save removed orifices for future use.

Step 1: Pressure Regulator

The supplied regulator is convertible. It is pre-assembled for either natural gas (4" W.C.P.) or liquid propane gas (10" W.C.P.).

To convert for liquid propane gas:

1. Unscrew the front cap of the regulator. Inside is a screw. Remove the screw to reveal a spring. Invert the screw back into the cap with the spring on top.
2. With the spring sticking out, reinstall the cap onto the regulator.
3. Using a manometer, double-check pressure is at 10" W.C.P. (2.5 kPa). Adjust pressure by screwing or unscrewing the black spacer where the spring is located.

WARNING: Any issues related to improper liquid propane gas conversion are NOT covered under warranty.

Step 2: Surface Burners

To replace orifices: lift burners, unscrew orifices using a 7 mm socket wrench.

Replace orifices using the conversion set. Each orifice has a flow diameter number. Consult diagrams for matching orifices to burners.

Diagram Description: Shows steps for replacing burner orifices. Arrows indicate the process for NG (Natural Gas) and LPG (Liquid Propane Gas). A 7 mm wrench is depicted.

Note: For dual burners, the orifice is on the side. Use a 7 mm boxed end wrench.

Step 3: Flame Adjustment

1. Light one burner at a time and set to MINIMUM (small flame).

2. Remove the knob by pulling it straight out.

3. Locate the adjustment screw (using a 2.0 x 50 mm flat-head screwdriver). Hold the metal stem and turn the screwdriver right or left until the flame is adjusted to desired minimum.

4. Ensure the flame does not go out when switching quickly from MAXIMUM to MINIMUM.

The high flame setting cannot be adjusted lower. If too high, revisit the conversion setup.

Note: Reference diagrams for range tops manufactured before or after May 2021 by checking the rating label. Scan QR codes for videos.

Installation Checklist

• Is the back guard securely connected?
• Is electricity properly grounded to a dedicated NEMA 5-15 receptacle?
• Is the gas service line connected per manufacturer directions?
• Are all valves, stoppers, and gaskets installed correctly?
• Has the gas connection been checked for leaks?
• Has the range top been set up for the correct gas type (LPG or natural gas)?
• Does the flame appear sharp blue with no yellow tipping?
• Has the minimum setting for all burners been adjusted?
• Have the range top flames been adjusted to customer preference?

Final Preparation

Wipe all stainless steel body parts with hot, soapy water and a stainless steel cleanser.

If build-up occurs, do not use steel wool, abrasive cloths, cleaners, or powders. If scraping is necessary, soak with hot, wet cloths to loosen material, then use a wood or nylon scraper. Do not use metal tools, as scratches are difficult to remove.

Warranty

Coverage

ZLINE range tops have a one-year parts and service warranty and a limited lifetime warranty on burners (including parts and labor for spark tips).

Warranty periods begin from the original purchase date and cover the original purchaser. The limited warranty covers all parts and labor for necessary repairs if the product is defective in materials or workmanship.

Service must be performed by ZLINE-approved and certified providers. Service is provided during normal business hours. Products must be accessible.

ZLINE's liability is limited to the original purchase price. Injuries, losses, or damages caused by product malfunction are not covered.

Terms

Warranties apply only to the original purchaser for normal residential use (single-family, residential dwelling in a non-commercial setting). Claims from commercial settings are not covered.

This warranty is non-transferable and takes effect from the purchase date. It applies only to products installed in the contiguous United States and the District of Columbia.

Failure to secure certified warranty service forfeits the remaining warranty. Out-of-pocket payments will not be reimbursed without prior approval.

If ZLINE cannot repair a defective product after reasonable attempts, ZLINE may offer a replacement part, product, or a full refund of the purchase price (excluding installation/removal charges).

The original purchaser must provide proof of purchase (including date) and the serial number when filing a claim.

Warranty does not apply if the serial number is removed or altered.

ZLINE is not responsible for damage from shipment, improper installation, negligence, misuse, abuse, unauthorized alteration, accidents, fire, floods, natural disasters, improper electrical supply, power surges, or service not in accordance with manuals or local codes.

This warranty does not cover aesthetic damage, scratches, normal wear, second-hand products, unauthorized retailer purchases, improper gas conversion, burner flame adjustments, issues from local gas supply, or tampering. High-altitude pressure regulators must be sourced by the customer.

If service is dispatched for an issue not covered by warranty, the customer is responsible for all service fees.

Information in manuals and on the website does not cover every possible condition.

ZLINE reserves the right to make changes to products. Always check the ZLINE website for the most up-to-date manuals.

Do not install or operate if parts are missing or damaged. Contact ZLINE Customer Experience if the product arrives damaged.

ZLINE disclaims responsibility for damage/injury from improper installation or use. ZLINE is not obligated to provide concessions once the warranty has expired.

Serial Number Location

Model and serial numbers are located on the rating tag on the underside of the product. Do not remove permanently affixed labels. Consider attaching your receipt or proof of purchase.

Service

For warranty service, contact Customer Service at 1-614-777-5004 or visit www.zlinekitchen.com/contact.

Scan QR code to view the most up-to-date Installation Manual and User Manual.

To purchase parts or accessories, visit www.zlineparts.com.