JBC PHBE Preheater

References

This manual corresponds to the following references:

• PHBE-9B (100V)
• PHBE-1B (120V)
• PHBE-2B (230V)

Packing List

The following items are included:

• PHBE Preheater Unit (1 unit)
• Console (1 unit, Ref. ACE-A)
• RJ45 Cable (1 unit, Ref. 0019914)
• Power Cord (1 unit, Ref. 0030177 (100V), 0030093 (120V), 0030175 (230V))
• Kapton Tape (1 unit, Ref. PH217)
• Thermocouple (2 units, Ref. PH218)
• Manual (1 unit, Ref. 0030592)

Features

Preheater Unit

The Preheater Unit features:

• Heating Areas: Zone A, Zone B
• Thermocouple Connectors (x4)
• RJ12 Connector (to Robot)
• RJ45 Connector (to Console)
• USB-B Connector
• Pedal Socket (optional, Ref. P-005 or P-405)
• Fuse
• Fixing Brackets for PHBS Support
• Power Socket
• Power Button

Console

The Console features:

• USB-A Connector
• Start / Stop Button
• 2.8" Color TFT Display
• Button for Foot Folding and Unfolding
• RJ45 Connector (to Heater Unit)
• USB-B Connector
• Foot for vertical set up

Work Display and Modes

Work Display

The console offers an intuitive user interface, providing quick access to station parameters. The display shows:

• Status Bar
• Instant Power Supplied to Heater
• Thermocouple Current Temp.
• TC1 Current and Selected Temperature
• Max Heating Rate
• Thermocouple Selected Temp. and Mode (Control C, Protection P, Info)

Menu Options

Original PIN: 0105

• General
• Work mode
• Profile editor
• Graphics
• Files
• Reset

System Notifications (Status Bar)

• USB flash drive is connected.
• Station is controlled by a PC.
• Station is controlled by a robot.
• Station software update. Press INFO to start the process.
• Warning: Press INFO for failure description.
• Error: Press INFO for failure description, the type of error and how to proceed.

Troubleshooting

Station troubleshooting is available on the product page at www.jbctools.com.

Setting Thermocouples Function

Select Thermocouples from the Work mode menu to set them up. The thermocouples (TC) can work in three different ways depending on what is needed:

• C. Control: the unit maintains the selected temperature.
• P. Protection: the Heater Unit stops if the TC reaches the selected temperature.
• Info: the TC temperature is shown on the work display.

The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode. The temperature of each TC can also be selected from the work display.

Recommended Guidelines

1. Place the control thermocouple as near as possible to the component being worked on.
2. If there are any sensitive components, use a thermocouple as protection. You can select the protection temperature in the thermocouples menu. If the selected temperature is reached, the Heater Unit will stop the process and a warning message will be shown. (Diagram description: Shows a PCB with a component, a control thermocouple placed close to it, and a protection thermocouple placed on a sensitive component, both fixed with Kapton Tape).
3. We don't recommend exceeding ramp-up rates over 3 - 4 °C / sec (5 - 7 °F / sec) so as to reduce the risk of thermal stress on the PCB.

Work Mode: Temperature Mode

Select Temp. mode from the Work mode menu. In this mode, the heater unit maintains the selected temperature for the TC1 thermocouple as long as the other TC's do not reach the control/protection temperature limit. Working within the Temperature Mode, the maximum heating rate value (Max Rate) can be defined.

Work Mode: Power Mode

Select Power mode from the Work mode menu. In this mode, the heater unit maintains the selected power as long as the thermocouples do not reach the control/protection temperature limit.

Profile Modes

Select Profile Mode from the Work Mode Menu. In this mode, the heater unit regulates the temperature of the TC1 thermocouple according to the selected profile, as long as the other TCs do not reach the control/protection temperature limit.

Teach Profile

For repetitive jobs, it is also possible to run customized profiles without the thermocouple (TC). To do so, the Teach profile mode must be executed before running any profile. It can be executed from the Work mode menu if the Profiles mode is selected. The first time, the thermocouple must be connected. Once the profile has been run to the end, the system has all the process data which you can save. Once it is saved, you can run this profile without connecting the thermocouple (TC). The heating process will be the same as long as the same working conditions are respected.

The profiles which already have the data from the Teach profile are marked with this symbol ?. These profiles can be run either with or without the Thermocouples. It can be chosen from the Profiles mode work screen.

Profile Editor

The Profile editor can be opened from the main menu or from the Profiles mode work screen by pressing the ‘OK' button. In this mode, you can edit as many as 25 profiles of temperature.

JBC Predefined Profiles

There are 3 profiles predefined by JBC: A, B, and C. The difference between them is the number of steps: 2, 3, or 4. The thicker your PCB is and the more layers it contains, the more steps are needed to obtain gradual warming. Predefined profiles use the low position of the Support. These profiles are not modifiable but they can be used as templates to create your own profiles.

• JBC-A (2 steps): For FR4 1.6mm thick, 2 layers PCB.
• JBC-B (3 steps): For FR4 1.6mm thick, 6 layers PCB.
• JBC-C (4 steps): For FR4 2.2mm thick, 6 layers layers PCB.

Process Analysis

By pressing Graphics in the main MENU, the temperature of TC1 thermocouple and power figures in real time are displayed. (Diagram description: A graph showing Power (%) and Temperature (°C) over time, with labels for axes and data lines. A button to switch Y-axis between Power and Temperature is also shown).

System Notifications

The following icons will be displayed on the screen's status bar:

• USB flash drive is connected.
• Device is controlled by a PC.
• Device is controlled by a robot.
• Device software update. Press INFO to start the process.
• Warning: Press INFO for failure description.
• Error: Press INFO for failure description, the type of error and how to proceed.

Files and Software Update

Files

• Export Graphics: Insert a USB flash drive into the USB-A connector to save your soldering process in CSV format.
• Export / Import Profiles: Insert a USB flash drive into the USB-A connector to export/import profiles.

Update the Station Software

1. Download the JBC Update File from www.jbctools.com/software.html and save it on a USB flash drive (preferably one with no other files).
2. Insert the USB flash drive into the console. The update icon ℹ️ is displayed while updating.

Working with Pedal

Press the pedal to start heating and press again to stop, as if it were the button on the console. Once the Work Mode is set, the Heater Unit can work without the console using the pedal.

Description: P405 Pedal (not included) connected to the PHBE Large Preheater Unit.

Maintenance

Before carrying out maintenance or storage, always allow the equipment to cool down.

• Check periodically that the equipment is clean.
• Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts.
• Only if it is absolutely necessary and if cleaning with isopropyl alcohol (IPA) is not enough, it is recommended to use a scraper to remove dirt in the glass area.
• Replace any defective or damaged parts. Use original JBC spare parts only.
• Repairs should only be performed by a JBC authorized technical service.
• Replace a blown fuse:
  • Remove the fuse holder by turning the holder counter-clockwise with a flat head screwdriver. (Diagram description: Shows fuse holder being removed from the unit).
  • Remove the worn fuse and replace it with a new one. Reinstall the fuse holder into the preheater by screwing it in clockwise. (Diagram description: Shows fuse being replaced and fuse holder being screwed back in).

Safety

Important Safety Guidelines

• ⚠️ It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
• Do not use the units for any purpose other than PCB preheating. Incorrect use may cause a fire.
• The mains cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
• The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care.
• Do not leave the appliance unattended when it is on.
• Do not cover the ventilation grills. Heat can cause inflammable products to ignite.
• Heat can cause inflammable products to ignite even when out of sight.
• Be careful with the remains of liquid tin. In contact with the skin, it can cause burns.
• Avoid flux coming into contact with skin or eyes to prevent irritation.
• Be careful with the smoke produced when soldering.
• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
• This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance.
• Maintenance must not be carried out by children unless supervised.

Notes

Specifications

PHBE Preheater for PCBs up to 36x28cm/14x11"

• Models & Power:
  • PHBE-9B: 100V, Input 100V 50/60Hz, Fuse 20A, Max Power 1400W
  • PHBE-1B: 120V, Input 120V 50/60Hz, Fuse 20A, Max Power 1800W
  • PHBE-2B: 230V, Input 230V 50/60Hz, Fuse 10A, Max Power 1800W
• Heating Area: 180 x 277 mm / 7.1 x 10.9 in (1 zone) or 360 x 277 mm / 4.2 x 10.9 in (2 zones)
• Ambient Operating Temperature: 10-40 °C / 50 - 104 °F
• Temperature Range: 50 - 250 °C / 120 - 482 °F
• Temperature Measurement: Thermocouple type K, Accuracy: ± 5 °C / ± 10 °F
• JBCset Temperature Profiles: 3 profiles (2, 3 or 4 steps)
• User Profiles: 22 (up to 16 steps for each)
• Maximum Work Time: 50 min or indefinite
• Preheater Dimensions (L x W x H): 426 x 444 x 41 mm / 6.8 x 17.5 x 1.6 in
• Total Net Weight: 6.90 kg / 15.21 lb
• Total Package Dimensions / Weight (L x W x H): 705 x 625 x 365 mm / 12.60kg (27.76 x 24.61 x 14.37 in / 27.78 lb)

• Complies with CE standards
• ESD safe

Warranty and Disposal

Warranty

JBC's 2-year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labor. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.

Register here for 1 extra year JBC warranty within 30 days of purchase.

Disposal

This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.