JBC PHSE Instruction Manual

Product: PHSE Preheater for PCBs up to 13x13cm/5x5"

Website: www.jbctools.com

Product References

• PHSE-9B (100 V)
• PHSE-1B (120 V)
• PHSE-2B (230 V)

Packing List

The following items are included:

• PHSE Preheater Unit (1 unit)
• Console (Ref. ACE-A)
• RJ45 Cable (1 unit, Ref. 0019914)
• Power Cord (Ref. 0024092 for 100 V, 0023715 for 120 V, 0023714 for 230 V)
• Kapton Tape (1 unit, Ref. PH217)
• Thermocouple (2 units, Ref. PH218)
• Manual (Ref. 0026748)

Features and Connections

Preheater Unit

The rear of the Preheater Unit features:

• TC Connectors (x4): Type K thermocouple connectors (TC1, TC2, TC3, TC4).
• RJ12 Connector: For connection to a robot.
• RJ45 Connector: For connection to the Console.
• USB-B Connector: For PC connection.
• PEDAL Connector: For connecting the foot pedal.
• Power Socket: For the main power cord.
• Main Switch: Power on/off switch.
• LED Status Indicator: Provides visual feedback on the unit's status.
• Fixing brackets: For PHSS Support.
• Heating Areas: Divided into Zone A and Zone B.

Console

The console features:

• 2.8" Color TFT Screen: Displays information and allows navigation.
• Navigation Buttons: Up, Down, Left, Right, OK, and Info buttons for menu interaction.
• Start/Stop Button: Initiates or halts the heating process.
• USB-A Connector: For USB flash drive connection.
• AUX Connector: Auxiliary port.
• RJ45 Connector: For connection to the Preheater Unit.
• USB-B Connector: For PC connection.
• Foot for Vertical Set: Allows the console to be positioned vertically.

Status Indicator LED

• Blue: Unit is resting, not heating. Display shows 'Stop' symbol (?).
• Green: Unit is running and heating. Display shows 'Play' symbol (▶).
• Red: Unit has finished a heating cycle. Indicates the heating unit glass may be hot. Turns blue when cooled.
• Flashing Red: An error has occurred. The console display will indicate the error type.

Main Menu

The main menu allows access to various settings and functions:

1. General: Set preheater parameters.
2. Work mode: Choose between Temperature, Power, or Profile modes.
3. Profile editor: Create and manage up to 25 new profiles, or use 3 JBC preset profiles.
4. Graphics: Display and save temperature and power graphics in real time.
5. Files: Export/import data (graphics or profiles).
6. Counters: Check working hours, mode hours, etc.
7. Language: Select system language (English, Spanish, German, French, Italian, Portuguese, Japanese, Chinese, Russian, Korean).
8. Reset: Restore station parameters to default values.
9. Exit: Exit the menu.

Navigation within the menu is done using the directional buttons. Press OK to confirm a selection.

Work Screen

The console provides an intuitive user interface. The default PIN is 0105.

Status Bar and System Notifications

The status bar displays system notifications:

• USB flash drive connected.
• Device controlled by PC.
• Device controlled by robot.
• Button beep is on.
• Device software update: Press INFO to start.
• Warning: Press INFO for failure description.
• Error: Press INFO for failure description, error type, and resolution.

Troubleshooting

Station troubleshooting information is available on the product page at www.jbctools.com.

Setting Thermocouples Function

Select 'Thermocouples' from the 'Work mode' menu to configure them. Thermocouples (TC) can operate in three modes:

• C (Control): The unit maintains the selected temperature.
• P (Protection): The Heater Unit stops if the TC reaches the selected temperature.
• Info: The TC temperature is displayed on the work screen.

TC1 always operates in Control mode for both Temperature and Profile modes. The temperature for each TC can be set directly from the work display.

Recommended Guidelines

1. Place the control thermocouple as close as possible to the component being worked on.
2. Use a thermocouple as protection for sensitive components. You can select the protection temperature in the thermocouples menu. If this temperature is reached, the Heater Unit will stop the process, and a warning message will appear.
3. It is not recommended to exceed ramp-up rates of 3-4°C/sec (5-7°F/sec) to minimize the risk of thermal stress on the PCB.

Work Mode

Temperature Mode

In Temperature Mode, the heater unit maintains the selected temperature for TC1, provided that the other TCs do not reach their control/protection temperature limits. The maximum heating rate (Max Rate) can be defined in this mode. This function allows setting a maximum temperature increase per second, adjustable from 0.1°C/s to 2.0°C/s, or 'None' if not required.

Power Mode

In Power Mode, the heater unit maintains the selected power level, as long as the thermocouples do not reach their control/protection temperature limits.

Profile Mode

In Profile Mode, the heater unit regulates the temperature of TC1 according to a selected profile, provided that the other TCs do not reach their control/protection temperature limits.

Teach Profile

For repetitive tasks, customized profiles can be run without a thermocouple after executing the 'Teach profile' option. This option is available in the 'Work mode' menu when 'Profile mode' is selected. Initially, a thermocouple must be connected. Once the profile is completed, the system saves the process data. Profiles saved after 'Teach profile' can be run with or without thermocouples, selectable from the Profile mode work screen.

Profile Editor

The Profile Editor can be accessed from the main menu or the Profiles mode work screen by pressing the 'OK' button. Users can select from 3 JBC preset profiles (A, B, C) or create and save up to 22 new profiles. JBC preset profiles (A: 2 steps, B: 3 steps, C: 4 steps) are designed for different PCB thicknesses and layers, facilitating gradual warming. These profiles use the low position of the support and are not modifiable but can serve as templates.

JBC Predefined Profiles

• JBC-A: 2 steps, suitable for FR4 1.6mm thick PCBs.
• JBC-B: 3 steps, suitable for FR4 1.6mm thick PCBs.
• JBC-C: 4 steps, suitable for FR4 2.2mm thick PCBs.

The profile editor allows adding or deleting points, loading, saving, and exiting.

Graphics

Accessing 'Graphics' from the main menu displays the real-time temperature of TC1 and power. Use the up/down buttons to switch between power and temperature values on the Y-axis.

Graphics Display/Save

1. Select the desired work mode (Temp., Profiles, or Power).
2. Press the menu button (?) and select 'Graphics'.
3. A pop-up window asks: "Do you want to save data?".
4. Option A (Yes): A "Saving data" message appears (this takes several minutes). The console then displays the graphics screen. Press the start button to begin working; graphics are displayed in real time until the screen is exited.
5. Option B (No): The graphics screen is displayed immediately. Press the start button to begin working; graphics are displayed in real time until the screen is exited.

Exporting Graphics Data and Exporting/Importing Profile Data

Note: To export graphics/profiles, at least one data file must be saved first.

1. Connect a USB flash drive to the console (preferably empty for export).
2. From the main menu, select 'Files', then 'Graphics' or 'Profiles'.
3. Available options include:
• Remove: To delete a file.
• Export: To export a saved file to the pen drive. A confirmation pop-up appears before export.
• Import: To import a profile from the pen drive (Profiles only).

Updating the Station Software

1. Download the JBC Update File from www.jbctools.com/software.html and save it onto a USB flash drive (preferably empty).
2. Insert the USB pen drive into the console. The update icon (?) is displayed during the update process.

Working with Pedal

Pressing the pedal starts heating and pressing it again stops the process, similar to the console's start/stop button. Once the work mode is defined, the heater unit can operate without the console by using the pedal.

Maintenance

• Allow the equipment to cool down before performing maintenance or storage.
• Periodically check that the equipment is clean.
• Use a damp cloth for cleaning. Alcohol can be used only for cleaning metal parts.
• If cleaning with isopropyl alcohol (IPA) is insufficient, a scraper can be used for the glass area.
• Replace any defective or damaged parts using only original JBC spare parts.
• Repairs should only be performed by JBC authorized technical service.
• A blown fuse can be replaced by the user. The fuse is located between the power supply connector and the on/off switch.

Fuse Replacement

Important: Ensure the preheater is disconnected from the power supply before replacing the fuse.

• Pull out the fuse holder, using a tool if necessary.
• Reference for Replacement Fuse:
  • PHSE-9B (100V), fuse T10A Ref. 0032666
  • PHSE-1B (120V), fuse T10A Ref. 0032666
  • PHSE-2B (230V), fuse T5A Ref. 0032687
• Remove the blown fuse and insert the new one into the fuse holder. Reclip the fuse holder into place.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire, or explosion.

• Do not use the units for any purpose other than PCB preheating. Incorrect use may cause a fire.
• Ensure the mains cable is plugged into approved, properly grounded bases. Hold the plug, not the wire, when unplugging.
• Accessible surfaces may remain hot after the unit is turned off. Handle with care.
• Do not leave the appliance unattended when it is on.
• Do not cover the ventilation grills, as heat can ignite inflammable products.
• Be cautious with liquid tin remains, as contact with skin can cause burns.
• Avoid flux contact with skin or eyes to prevent irritation.
• Be careful with the smoke produced during soldering.
• Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves.
• This appliance can be used by children over eight years old and persons with reduced physical, sensory, or mental capabilities, or lacking experience, provided they have received adequate supervision or instruction and understand the hazards involved. Children must not play with the appliance.
• Maintenance must not be carried out by children unless supervised.

Specifications

PHSE

• Description: Preheater for PCBs up to 13 x 13 cm / 5 x 5 inches.
• References:
  • PHSE-9B (100V): Input 100V 50/60Hz, Fuse T10A
  • PHSE-1B (120V): Input 120V 50/60Hz, Fuse T10A
  • PHSE-2B (230V): Input 230V 50/60Hz, Fuse T5A
• Maximum Power: 800W
• Heating Area:
  • 65 x 135 mm / 2.56 x 5.31 in - 1 zone
  • 130 x 135 mm / 5.12 x 5.31 in - 2 zones
• Ambient Operating Temperature: 10-40°C / 50-104°F
• Temperature Range: 50-250°C / 120-482°F
• Temperature Measurement: Thermocouple type K, Accuracy: ±5°C / ±10°F
• JBC Set Temperature Profiles: 3 profiles (2, 3, or 4 steps)
• User Profiles: 20 (up to 16 steps each)
• Maximum Work Time: 600 min or indefinite
• Preheater Dimensions: 195 x 288 x 42 mm / 7.68 x 11.34 x 1.65 in (L x W x H)
• Total Net Weight: 2.60 kg / 5.73 lb
• Total Package Dimensions / Weight: 368 x 368 x 125 mm / 3.58 kg (L x W x H) / 14.45 x 14.45 x 4.92 in / 7.89 lb
• Compliance: Complies with CE standards, ESD safe.

Warranty

JBC offers a 2-year warranty covering manufacturing defects, including parts and labor. The warranty does not cover wear or misuse. For warranty validation, the equipment must be returned, postage paid, to the dealer of purchase.

An additional 1-year JBC warranty can be obtained by registering the product at https://www.jbctools.com/productregistration/ within 30 days of purchase. Registration also provides notifications about new software updates.

This product should not be disposed of as regular waste. In accordance with European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

CC III 25

www.jbctools.com