Goodyear Hydraulic Trolley Jack SUV

Model: 10640

Thank you for purchasing this Goodyear hydraulic trolley jack. Please read these instructions carefully before operation and use, and strictly follow the guidelines provided. This is essential to prevent potential hazards such as material damage and injuries.

Familiarize yourself with the jack and its functions before use to ensure safe and correct operation. If you have any uncertainties or questions, please consult your dealer.

The manufacturer is not responsible for injuries or damages resulting from failure to follow these instructions. Keep this manual for future reference and pass it on with the jack if you transfer ownership.

Intended Use

This trolley jack is designed exclusively for lifting and lowering vehicles with a maximum rated load of 3000 kg (3.0 t). The jack complies with EN 1494/A1: 2008 and is intended for private use only. Any other application is prohibited.

Safety Instructions for Car Jacks

1. Use the car jack only for its intended purpose.
2. Use the car jack exclusively for raising and lowering vehicles. Never lift people with the car jack!
3. Always be careful and attentive when handling the car jack. Pay attention to your hands and fingers when attaching and removing accessories, such as the lifting rod, as there is a risk of crushing.
4. Before lifting, secure the vehicle against accidental rolling away. Apply the parking brake and engage a gear. Lock the wheels that cannot be lifted with suitable wedges.
5. The car jack is only intended for lifting and lowering the vehicle. Secure the lifted vehicle against accidental lowering by using suitable chassis stands. Do not work under the lifted load if it is not secured by suitable means.
6. The manual force required is more than 400N; therefore, we recommend enlisting a second person for help.
7. Make sure that the lifted vehicle cannot move on the car jack.
8. Only use the car jack on a firm, level, and dry surface. Loads can easily slip on unpaved, uneven, or damp/wet surfaces.
9. Always support the vehicle in the middle section of the jacking point.
10. Do not exceed the permissible nominal load! The load on the car jack must not exceed 3.0 tons, as it may be damaged in the event of overloading (e.g., overloading of mechanical properties), which could compromise personal safety.
11. Ensure the car jack is centrally located and stable with the load support under the lifting point of the vehicle. Only attach the car jack to the lifting points marked by the vehicle manufacturer. Suitable adapters may be required to avoid damage to the vehicle's mounting points. Refer to your vehicle's operating manual for more information. Consult an authorized specialist workshop if you have any doubts regarding the correct mounting points.
12. When lifting and lowering, ensure that no pets, persons, or body parts are in the area of the load arm, cylinder, or mechanisms.
13. Never allow persons to be in or under the vehicle being lifted while using the car jack.
14. Ensure that no persons lean against the lifted vehicle.
15. Do not use the car jack outdoors in frost or rain.
16. Observe the car jack and the vehicle being lifted while the device is in use. Do not let the car jack and vehicle out of your sight.
17. Before each use, check the car jack for damage, oil leaks, corrosion, and missing parts such as rollers or safety pins. Do not use the car jack if it is damaged or parts are missing.
18. No conversions or modifications that adversely affect the car jack's conformity with EN 1494:2000+A1:2008 are permitted.
19. The safety valve is correctly set at the factory and does not need readjustment.
20. Keep the notices and symbols on the car jack in good condition.
21. Children and persons with mental or physical impairments must not handle the device, as they cannot correctly assess the hazards.
22. Do not use the car jack under the following circumstances:
    • Under difficult conditions (e.g., very cold or hot climate, strong magnetic radiation).
    • In connection with explosive substances, mines, etc.
    • When lifting loads containing materials such as molten metal, acid, radioactive material, or loose goods not connected to each other.
    • In contact with food.
    • On ships.
23. Only use supplied accessories.
24. Position the car jack so that it lifts only the areas of the vehicle suitable for the model.
25. Always support the load with appropriate vehicle supports after lifting the vehicle, before working on it.
26. Do not overload the car jack beyond its nominal capacity, as this can cause damage or malfunction.
27. This car jack is designed for use only on hard, level surfaces capable of carrying the load. Use on other surfaces can lead to instability and possible slippage.
28. Center the load on the lifting plate before lifting the vehicle. Off-center loads can cause slippage or damage to the jack and your vehicle.
29. KEEP YOUR HANDS AND FEET AWAY FROM THE HINGE MECHANISM OF THE CAR JACK AND FROM THE FLOOR CONTACT AREA WHEN LOWERING THE LOAD!
30. THIS CAR JACK IS ONLY DESIGNED TO LIFT ONE PART OF THE VEHICLE. DO NOT MOVE OR REPOSITION THE VEHICLE WHEN IT HAS BEEN LIFTED WITH THE CAR JACK.
31. If an oil leak occurs, discontinue use. Ensure no further oil leaks and promptly collect and dispose of any leaked oil in appropriate facilities.
32. If the car jack no longer lowers as desired, support the vehicle with chassis stands to prevent unintended lowering. Obtain another car jack to raise the vehicle sufficiently to safely remove the defective jack. Seek professional assistance if unsure.
33. Always support the lifted vehicle with chassis stands. Never use the floor jack alone to support the load. Prolonged load holding can overload the appliance and cause injury or damage.

Specifications

Lifting the Vehicle

1. Ensure the car jack and vehicle are on a hard, level surface.
2. Always apply the vehicle's handbrake and lock the wheels.
3. Refer to your vehicle's manual to verify jacking points. Place the car jack under the recommended jacking point. For vehicles with greater ground clearance, turn the lifting plate upwards until it stops.
4. Turn the drain valve clockwise to the closed position. DO NOT OVERTIGHTEN THE VALVE BEYOND THE CLOSED POSITION.
5. To lift the vehicle to the desired height, insert the handle into the pedestal and perform upward and downward pumping motions.
6. Insert chassis stands under the vehicle at the locations recommended by the manufacturer. Do not go under the vehicle if it is not supported by appropriate chassis stands. Car jacks are not designed to hold heavy loads for long periods.

Lowering the Vehicle

1. Remove the chassis stands. Ensure no person is under the vehicle while it is being lowered.
2. Turn the release valve ANTI-CLOCKWISE SLOWLY to lower the vehicle to the floor.

Inspection

The product must be maintained according to the product instructions. No modifications are permitted.

1. Before use, perform a visual check for any unusual condition, such as cracked welds, damage, bent, worn, loose, or missing parts.
2. Perform the appliance check according to the instructions in this manual.
3. The product must be checked immediately if you suspect it has been exposed to unusual loads or knocks. Owners/operators should be aware that repairs require special equipment and knowledge.

Maintenance

The car jack should be serviced and repaired according to the manufacturer's instructions by qualified specialists only.

1. Lubricate the pressure plunger, joints, plate, and pump mechanism with light oils.
2. Perform a visual inspection for cracked welds, bent, loose, missing parts, or hydraulic oil leaks.
3. Inspect the product immediately if you suspect it has been subjected to abnormal loads or impacts.
4. Any hydraulic car jack with damage or signs of wear must no longer be used.
5. Clean all surfaces and preserve all labels and warning notices.
6. Check and maintain the intended oil level for the pressure plunger.
7. Check the pressure plunger approximately every three months for signs of rust or corrosion. Clean and wipe with an oily cloth if necessary. When not in use, store the jack with the saddle and pressure plunger lowered.

Always store your floor jack in a fully lowered state to protect critical areas from corrosion. Do not use brake, gearbox, or engine oil, as this can damage seals. Always use products labeled as hydraulic oil for floor jacks.

Checking Oil Level

1. Perform maintenance on an oil-impervious surface, ensuring no oil is spilled. Collect and dispose of any spilled oil safely.
2. Remove the inspection plate.
3. Remove the oil filler nozzle cap while the jack is lowered. Position the jack vertically with the handle socket pointing down. The oil level should be at the bottom of the oil filler opening. Do not overfill. Always top up with new, clean hydraulic oil for floor jacks.
4. Replace the oil filler nozzle cap and inspection plate.
5. Check the jack's operation.
6. Vent the hydraulic system if necessary.

Venting the Hydraulic System

1. Turn the release valve anti-clockwise one full turn to open.
2. Pump eight full strokes with the handle.
3. Turn the release valve clockwise to close.
4. Pump with the handle until the plunger reaches maximum height, then continue pumping several times to release trapped air.
5. Carefully and slowly press the oil filler nozzle cap to release trapped air.
6. Turn the release valve anti-clockwise one full turn and lower the plunger to its lowest position. Use force if necessary.
7. Turn the release valve clockwise to the closed position and check pump action. Repeat steps if necessary to completely remove trapped air.

Troubleshooting

ATTENTION!

Read all warnings and operating instructions thoroughly before use. DO NOT OVERLOAD THE FLOOR JACK beyond its nominal capacity. This jack is for lifting only and designed for use on a level, hard surface. The load must be immediately supported by other suitable means. Do not move or reposition the vehicle while lifted. Lift only at manufacturer-intended points. Use only supplied parts/adapters. No modifications are allowed. Failure to follow warnings can lead to damage or injury. Check the appliance before each use.

Disposal

For disposal, contact your local dealer or recycling center. Do not dispose of with municipal waste or household waste. Dispose of hydraulic oils at hazardous waste collection points.

Declaration of Conformity

Manufacturer: MTS MarkenTechnikService GmbH & Co. KG

Product: Goodyear Rangierwagenheber SUV / Goodyear trolley jack SUV

Item No.: 10640

Technical Data: Rated load: 3000 kg; Min. Height: 190/235 mm; Max. Height: 490/535 mm; Lifting range: 190/235-490/535 mm.

Standards: EN 1494:2000+A1:2008

Directive: Machinery Directive 2006/42/EG

Date of Issue: 26.09.2019

Signatories: Frank Jansen (Managing Director), Christian Zwick (Manager Product Safety)