AWE 2660-15048 S-FLO Open Carbon Intake System Instruction Manual

Instruction Manual for AWE models including: 2660-15048 S-FLO Open Carbon Intake System, 2660-15048, S-FLO Open Carbon Intake System, Carbon Intake System, Intake System

Todd Sager

Click Here for Installation Instructions

AWE Tuning | 2660-15048 | AWE 4.5" S-FLO Open Carbon Intake System for Audi 8V / Mk3 2.5T two oil resistant o-rings, two worm-drive clamps, and 8.75" of high temp silicone hose. Important Notes: 2019 models require the additional DV Adapter KitThe AWE 4.5" S-FLO Carbon Intake Suite is for racing use only

File Info : application/pdf, 12 Pages, 9.02MB

RS3 Carbon Intake 15048 awe Rev1.5

For up-to-date fitment information, please visit the product page on AWE-Tuning.com.
2660-15048 AWE 4.5" S-FLO Open Carbon Intake System for Audi RS 3 / TT RS
Welcome to the AWE family, and congratulations on your purchase of the AWE S-Flo Open Carbon Intake for the Audi RS3 and TTRS. Exquisite build quality and craftsmanship, coupled with industry leading performance, distinguish this intake system from all others. *For up to the minute fitment information, be sure to visit the AWE website. As always, AWE Performance Specialists are standing by for any questions, right here.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.5

AWE 4.5" S-FLO Open Carbon Intake System

Arrow QTY Description

1 2.5T carbon filter tube

1 4.5in cone filter

1 Filter mounting plate

1 Flex coupler 4.5in

1 2.5T turbo inlet tube

1 Turbo coupler

3 100-120 worm drive clamp

1 110-130 worm drive clamp

3 Carbon tube bolts

3 Oversized flat washer

1 Cable tie

Part Number 500031 400002 120028 300008 500030 300007 5574K25 5574K26 94500A231 91116A150 7130K59

AWE DV Adapter Kit for 2019+ Models

Letter QTY Description

1 2019+ 2.5T DV adaptor

1 Oil-resistant soft buna-n O-rings, 1/16 fractional width

1 Oil-resistant soft buna-n O-rings, 3/32 fractional width

2 Worm-drive clamps, 5/16" band width, 24-38mm clamp ID

1 1" ID black high temp reinforced silicone heater hose - 8.75"

Part Number 150006 2418T121 2418T145 5388K24 HTHH-100-BLK

NOTE: Always refer to the manufacturer's service manual for precise torque specifications on all OEM fasteners. CAUTION: The engine may be VERY HOT -- allow adequate time for the system to cool down before disassembly. Severe burns and injury will occur if skin comes into contact with a hot engine. Begin by removing the engine cover by carefully pulling it upward, as seen in Figure 1-1 and 1-2.
Remove the OEM inlet duct, by removing the 2 screws pointed out in Figure 2-1, then carefully push it towards the engine and remove it from the vehicle, shown in Figure 2-2. Note: Save part and hardware for reinstalling later.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.5

Loosen the 2 hose clamps holding the OEM intake hose in place, shown in Figure 3-1, then carefully remove the intake hose from the intake, shown in Figure 3-2.
Pre-2018 model only. Remove the hose from the OEM intake, pointed out in Figure 4-1. To remove, squeeze the clamp tabs together and wiggle the hose off, shown in Figure 4-2.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.5

2019+ model only. Remove the 2 bolts on the engine side of the OEM diverter valve hose, shown in Figure 5-1. This will allow the diverter valve hose to be removed with the OEM intake, shown in Figure 5-2. Note: These 2 bolts will be reused in the install of your AWE diverter valve.
Remove the OEM air intake box, shown in Figure 6-1, by first detaching the sensor at the front of the air box, then pulling it upwards detaching it from the OEM rubber mounting grommets below the air box, shown in Figure 6-2. Note: These 3 rubber grommets, these will be reused with the AWE intake system.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.5

Remove the OEM intake tube by first removing the attached hose by pinching the connecting tabs (A) and pulling it off. Remove the bolt at the bottom of the tube (B), the head of the bolt faces the firewall, both shown in Figure 7-1. Next squeeze the hose clamp and pull the intake tube off of the turbo inlet, shown in Figure 7-2.
2019+ model only. Gather the AWE diverter valve adapter and the 2 O-rings provided, and install these onto the diverter valve, as shown in Figure 8.
2019+ model only. With the O-rings installed onto the adapter, install it into the OEM location, and reinstall the 2 OEM bolts removed earlier, shown in Figure 9.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.5

Install the AWE turbo inlet coupler to the 4.5" AWE intake tube with the supplied 100-120 worm drive clamp, shown in Figure 10.
Install the 4.5" AWE intake tube to the turbo inlet using the OEM hose clamp (A), reattach the plastic line (B), and reinstall the OEM bolt (C), as shown in Figure 11. Note: The OEM black plastic line (B) will not reuse the factory clip, due to the increased carbon tube size, use a supplied cable tie to secure the line (D)
Carful to not overtighten the hardware, as carbon could crack.
Slide the supplied 4.5" silicone flex coupler hose with the 2 supplied 100-120 worm drive clamp, as shown in Figure 12. Note: Do not tight hose clamps at this point.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.5

Gather the AWE mounting bracket and push in the 3 OEM rubber mounting grommets, as shown in Figure 13.
Secure the AWE carbon intake tube onto the AWE mounting bracket, with the 3 supplied screws and oversized washers, as shown in Figure 14.
Carful to not overtighten the hardware, as carbon could crack.
Install the AWE air filter onto the AWE intake tube and tighten the 110-130 hose clamp, as shown in Figure 15.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.5

Install the AWE carbon fiber intake filter section into the vehicle, by pushing the OEM rubber mounting grommets into place and aligning the silicone flex tube, as shown in Figure 16.
Align the silicone flex hose and tighten the 2 hose clamps, as shown in Figure 17.
For Pre-2018, reinstall the hose and clamp removed earlier, as shown in Figure 18-1. For 2019+, install the provided hose and hose clamps, shown in Figure 18-2.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.5

Clip the OEM sensor onto the AWE mounting plate shown in Figure 19.
Reinstall the OEM inlet, removed in Step 2, with the hardware removed earlier, as shown in Figure 20.
Reinstall the OEM engine cover by pressing it back into place, as shown in Figure 21.
Copyright 2019, AWE. No part of this document may be reused or duplicated without the express permission of AWE/Secor Ltd. All rights reserved. Rev1.5

Issue Wrong or missing parts
Check engine light

Solution
Double check the parts list for your system and compare them with what you received. Fill out our contact form, found below and let us know what parts you need.
Make sure all hoses are reinstalled and are all secure.

This is a re-usable air filter that can be cleaned when dirty and put back into service.
Please inspect the air filter element every 25,000 miles for integrity. Clean every 50,000 miles under normal operating conditions, sooner in dusty conditions. Contact AWE to purchase a filter maintenance kit.

Any questions or comments, please do not hesitate to contact us:

AWE
215-658-1670 CONTACT FORM

Up-to-date warranty information is found HERE.

References

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