Outer Casing
The diagram for the Outer Casing section shows a general layout of the main printer body and associated external components. Number 1 indicates the main printer chassis or housing. Number 2 points to the control panel area. Number 3 indicates the electronics enclosure.
| Item Number | Description | Part Number | Quantity |
|---|---|---|---|
| 1 | Media Cover ZE511 RH (includes window and hinges) | P1112750-001 | 1 |
| 1 | Media Cover ZE511 LH (includes window and hinges) | P1112750-002 | 1 |
| 1 | Media Cover ZE521 RH (includes window and hinges) | P1112750-003 | 1 |
| 1 | Media Cover ZE521 LH (includes window and hinges) | P1112750-004 | 1 |
| Window for Media Cover ZE511 ZE521 RH & LH | P1046696-080 | 1 | |
| Hinges for Media Cover ZE511 ZE521 RH & LH | P1046696-081 | 2 | |
| 2 | Control Panel ZE511 ZE521 RH & LH (includes cable) | P1112750-005 | 1 |
| Covers for the Control Panel, Qty of 3, ZE511 ZE521 RH & LH | P1112750-076 | 3 | |
| Hardware to Enable Deported Control Panel ZE511 ZE521 RH & LH | P1112750-006 | 1 | |
| 3 | Electronics Cover ZE511 ZE521 RH (includes long screws) | P1112750-007 | 1 |
| 3 | Electronics Cover ZE511 ZE521 LH (includes long screws) | P1112750-008 | 1 |
| Long Screws for the Electronics Cover (Qty of 4) ZE511 ZE521 RH & LH | P1046696-085 | 4 |
Print Mechanism
This section displays an exploded view of the print mechanism. Number 1 points to the printhead assembly. Number 2 indicates the main print mechanism chassis. Number 3 highlights pivot bar and toggle assemblies. Number 4 shows toggle assemblies and rulers for toggle position. Number 5 indicates ribbon strip plates and static brushes. Number 6 points to cables for the printhead. Number 7 indicates latches and ground contacts for the print mechanism.
| Item Number | Description | Part Number | Quantity |
|---|---|---|---|
| 1 | Printhead 203 dpi ZE511 RH & LH | P1112750-009 | 1 |
| 1 | Printhead 300 dpi ZE511 RH & LH | P1112750-010 | 1 |
| 1 | Printhead 600 dpi ZE511 RH & LH. This item can also be used to convert a 300 dpi ZE511 to 600 dpi. | P1112750-011 | 1 |
| 1 | Printhead 203 dpi ZE521 RH & LH | P1112750-012 | 1 |
| 1 | Printhead 300 dpi ZE521 RH & LH | P1112750-013 | 1 |
| Convert 203 dpi to 300 dpi ZE511 RH & LH | P1112750-014 | 1 | |
| Convert 300 dpi to 203 dpi ZE511 RH & LH | P1112750-015 | 1 | |
| Convert 203 dpi to 300 dpi ZE521 RH & LH | P1112750-017 | 1 | |
| Convert 300 dpi to 203 dpi ZE521 RH & LH | P1112750-018 | 1 | |
| 2 | Print Mechanism ZE511 RH | P1112750-030 | 1 |
| 2 | Print Mechanism ZE511 LH | P1112750-031 | 1 |
| 2 | Print Mechanism ZE521 RH | P1112750-032 | 1 |
| 2 | Print Mechanism ZE521 LH | P1112750-033 | 1 |
| 3 | Pivot Bar and Toggle Assemblies ZE511 RH & LH | P1112750-023 | 1 |
| 3 | Pivot Bar and Toggle Assemblies ZE521 RH & LH | P1112750-024 | 1 |
| 4 | Toggle Assemblies ZE511 ZE521 RH & LH | P1112750-025 | 2 |
| Ruler for Toggle Position, Qty of 3, ZE511 RH | P1112750-026 | 3 | |
| Ruler for Toggle Position, Qty of 3, ZE511 LH | P1112750-027 | 3 | |
| Ruler for Toggle Position, Qty of 3, ZE521 RH | P1112750-028 | 3 | |
| Ruler for Toggle Position, Qty of 3, ZE521 LH | P1112750-029 | 3 | |
| 5 | Ribbon Strip Plate & Ribbon Static Brush ZE511 RH & LH | P1112750-034 | 1 |
| 5 | Ribbon Strip Plate & Ribbon Static Brush ZE521 RH & LH | P1112750-035 | 1 |
| 6 | Cables for Printhead (power, data, ground) ZE511 ZE521 RH & LH | P1112750-038 | 1 |
| PCBA for the Printhead Interface Adapter ZE511 RH & LH | P1112750-036 | 1 | |
| PCBA for the Printhead Interface Adapter ZE521 RH & LH | P1112750-037 | 1 | |
| 7 | Latch for Print Mechanism ZE511 ZE521 RH & LH | P1046696-008 | 1 |
| Ground Contact for Print Mechanism ZE511 ZE521 RH & LH | P1046696-107 | 1 |
Platen, Pinch and Peel Rollers
The diagram shows three types of roller assemblies: platen, pinch, and peel rollers. Number 1 indicates the main assemblies for both ZE511 and ZE521 models.
| Item Number | Description | Part Number | Quantity |
|---|---|---|---|
| 1 | Platen, Pinch and Peel Rollers ZE511 RH & LH (includes one of each) | P1112750-039 | 1 set |
| 1 | Platen, Pinch and Peel Rollers ZE521 RH & LH (includes one of each) | P1112750-040 | 1 set |
Electronics
This section illustrates various electronic components. Number 1 points to the Power Supply. Number 2 indicates the Main Logic Board. Number 3 shows different Wireless 802.11ac PrintServer modules for various regions. Number 4 indicates a Latch for the Electronics Chassis. Number 5 points to the Applicator Interface PCBA.
| Item Number | Description | Part Number | Quantity |
|---|---|---|---|
| 1 | Power Supply ZE511 ZE521 RH & LH | P1112750-042 | 1 |
| 2 | Main Logic Board ZE511 ZE521 RH & LH | P1112750-041 | 1 |
| 3 | Wireless 802.11ac PrintServer, USA & Canada, ZE511 ZE521 RH & LH (includes magnetic antenna mount) | P1112750-045A | 1 |
| 3 | Wireless 802.11ac PrintServer, Japan, ZE511 ZE521 RH & LH (includes magnetic antenna mount) | P1112750-045B | 1 |
| 3 | Wireless 802.11ac PrintServer, All Countries except USA, Canada and Japan ZE511 ZE521 RH & LH (includes magnetic antenna mount) | P1112750-045C | 1 |
| 4 | Latch for Electronics Chassis ZE511 ZE521 RH & LH | P1046696-087 | 1 |
| 5 | Applicator Interface PCBA ZE511 ZE521 RH & LH | P1112750-044 | 1 |
| Ribbon Motor Control PCBA ZE511 ZE521 RH & LH | P1112750-043 | 1 | |
| Parallel Port Card ZE511 ZE521 RH & LH | P1083320-040 | 1 | |
| Internal ZebraNet 10/100 PrintServer (Ethernet) ZE511 ZE521 RH & LH | P1083320-039 | 1 | |
| RFID Module, USA & Canada, ZE511 ZE521 RH & LH | P1112750-046A | 1 | |
| RFID Module, Japan, ZE511 ZE521 RH & LH | P1112750-046B | 1 | |
| RFID Module, All Countries except USA, Canada and Japan ZE511 ZE521 RH & LH | P1112750-046C | 1 | |
| Replacement RFID Covers, Cables, etc..Hardware ZE511 & ZE521 RH & LH | P1112750-047 | 1 | |
| Electronics Cables ZE511 ZE521 RH & LH (includes various power & data cables used throughout the printer) | P1112750-048 | 1 | |
| Replacement Antenna for 802.11ac Wireless PrintServer | P1037974-053 | 1 | |
| Replacement Magnetic Antenna Mount (Antenna not included) | 39518M | 1 | |
| Slot Covers for Options ZE511 ZE521 RH & LH | P1112750-050 | 1 | |
| Mounting Plates/Brackets for PCBAs (includes brackets for the MLB, Ribbon Motor PCBA & Applicator PCBA) ZE511 ZE521 RH & LH | P1112750-049 | 1 |
Sensors
The diagram shows the locations of various sensors within the printer. Number 1 indicates Media Sensors. Number 2 points to the Media Door Open Sensor. Number 3 highlights Encoder Sensors for the Ribbon Drive System. Number 4 indicates the Printhead Open Sensor. Number 5 shows the Ribbon Sensor.
| Item Number | Description | Part Number | Quantity |
|---|---|---|---|
| 1 | Media Sensor ZE511 RH | P1112750-051 | 1 |
| 1 | Media Sensor ZE511 LH | P1112750-052 | 1 |
| 1 | Media Sensor ZE521 RH | P1112750-053 | 1 |
| 1 | Media Sensor ZE521 LH | P1112750-054 | 1 |
| 2 | Media Door Open Sensor ZE511 ZE521 RH & LH | P1112750-055 | 1 |
| 3 | Encoder Sensors for Ribbon Drive System ZE511 ZE521 RH & LH | P1112750-056 | 2 |
| 4 | Printhhead Open Sensor ZE511 ZE521 RH & LH | P1112750-057 | 1 |
| 5 | Ribbon Sensor ZE511 ZE521 RH & LH | P1112750-058 | 1 |
Media Drive System
This section details the media drive system components. Number 1 points to the Media Drive System unit. Number 2 indicates the Media Drive Belts. Number 3 shows the Media Drive Motor.
| Item Number | Description | Part Number | Quantity |
|---|---|---|---|
| 1 | Media Drive System 203 dpi ZE511 ZE521 RH | P1112750-059 | 1 |
| 1 | Media Drive System 300 dpi ZE511 ZE521 RH | P1112750-060 | 1 |
| 1 | Media Drive System 203 dpi ZE511 ZE521 LH | P1112750-061 | 1 |
| 1 | Media Drive System 300 dpi ZE511 ZE521 LH | P1112750-062 | 1 |
| 2 | Media Drive Belts ZE511 ZE521 RH & LH | P1046696-146 | 2 |
| 2 | Media Drive Motor ZE511 ZE521 RH | P1112750-063 | 1 |
| 3 | Media Drive Motor ZE511 ZE521 LH | P1112750-064 | 1 |
| Couplers for Media Rollers ZE500 RH Series | P1046696-102 | 3 | |
| Couplers for Media Rollers ZE500 LH Series | P1046696-103 | 3 | |
| Media Drive Pulleys 203 dpi ZE500 Series. | P1046696-127 | 1 | |
| Media Drive Pulleys 300 dpi ZE500 Series. | P1046696-128 | 1 | |
| Hardware for Media Drive System ZE500 Series | P1046696-129 | 1 | |
| Idler Pulleys ZE500 Series. | P1046696-130 | 5 |
Ribbon Drive System
The diagram shows four main assemblies related to the ribbon drive system. Number 1 points to the Ribbon Drive System. Number 2 indicates Drive Gears. Number 3 highlights Ribbon Spindles. Number 4 shows Ribbon Rollers.
| Item Number | Description | Part Number | Quantity |
|---|---|---|---|
| 1 | Ribbon Drive System ZE511 ZE521 RH | P1112750-082 | 1 |
| 1 | Ribbon Drive System ZE511 ZE521 LH | P1112750-083 | 1 |
| 2 | Drive Gears for Ribbon Spindles ZE511 ZE521 RH & LH | P1046696-040 | 2 |
| Mounting Hardware for Ribbon Drive System ZE511 ZE521 RH & LH | P1112750-084 | 1 | |
| 3 | Ribbon Spindles (Supply & Take-Up) ZE511 RH & LH | P1046696-037 | 2 |
| 3 | Ribbon Spindles (Supply & Take-Up) ZE521 RH & LH | P1046696-038 | 2 |
| Shield for the Ribbon Take Up Spindle ZE511 ZE521 RH & LH | P1046696-131 | 1 | |
| 4 | Ribbon Rollers ZE511 RH & LH | P1112750-019 | 1 |
| 4 | Ribbon Rollers ZE521 RH & LH | P1112750-020 | 1 |
Covers for Media Drive System and Ribbon Spindles
| Item Number | Description | Part Number | Quantity |
|---|---|---|---|
| Covers for Media Drive System & Ribbon Spindle Drive ZE511 ZE521 RH | P1046696-091 | 1 | |
| Covers for Media Drive System & Ribbon Spindle Drive ZE511 ZE521 LH | P1046696-092 | 1 |
Media Path Components
The diagram shows various components in the media path. Number 1 points to Media Guide Posts. Number 2 indicates Upper Segmented Pinch Roller Assemblies. Number 3 shows Media Guides. Number 4 indicates Latch & Deflector assemblies. Number 5 points to Peel Bracket Assemblies. Number 6 shows Platen Support and Guards. Number 7 indicates Peel Bars. Number 8 shows Roller Plates.
| Item Number | Description | Part Number | Quantity |
|---|---|---|---|
| 1 | Media Guide Posts ZE511 RH & LH | P1046696-053 | 2 |
| 1 | Media Guide Posts ZE521 RH & LH | P1046696-054 | 2 |
| 2 | Upper Segmented Pinch Roller Assembly ZE511 RH | P1046696-055 | 1 |
| 2 | Upper Segmented Pinch Roller Assembly ZE511 LH | P1046696-056 | 1 |
| 2 | Upper Segmented Pinch Roller Assembly ZE521 RH | P1046696-057 | 1 |
| 2 | Upper Segmented Pinch Roller Assembly ZE521 LH | P1046696-058 | 1 |
| 3 | Media Guides ZE511 ZE521 RH & LH | P1046696-061 | 1 |
| 4 | Latch & Deflector ZE511 RH | P1046696-111 | 1 |
| 4 | Latch & Deflector ZE511 LH | P1046696-112 | 1 |
| 4 | Latch & Deflector ZE521 RH | P1046696-113 | 1 |
| 4 | Latch & Deflector ZE521 LH | P1046696-114 | 1 |
| 5 | Peel Bracket Assembly ZE511 RH & LH | P1112750-077 | 1 |
| 5 | Peel Bracket Assembly ZE521 RH & LH | P1112750-078 | 1 |
| Screw for mounting the Peel Bracket Assembly Qty of 5 | P1112750-081 | 5 | |
| 6 | Platen Support and Guard for Printhead ZE511 RH & LH | P1112750-065 | 1 |
| 6 | Platen Support and Guard for Printhead ZE521 RH & LH | P1112750-066 | 1 |
| 7 | Standard Length Peel Bar ZE511 RH & LH | P1046696-074 | 1 |
| 7 | Standard Length Peel Bar ZE521 RH & LH | P1046696-075 | 1 |
| 7 | Extended Length Peel Bar ZE511 RH & LH | P1112750-067 | 1 |
| 7 | Extended Length Peel Bar ZE521 RH & LH | P1112750-068 | 1 |
| 8 | Roller Plates ZE511 ZE521 RH | P1112750-079 | 1 |
| 8 | Roller Plates ZE511 ZE521 LH | P1112750-080 | 1 |
Packaging
This section lists packaging-related items for the printers.
| Item Number | Description | Part Number | Quantity |
|---|---|---|---|
| Packaging for shipping the printer ZE511 RH & LH | P1112750-069 | 1 | |
| Packaging for shipping the printer ZE521 RH & LH | P1112750-085 | 1 |
Assorted Hardware
| Item Number | Description | Part Number | Quantity |
|---|---|---|---|
| Assorted Hardware (screws, washers, etc...) ZE511 ZE521 RH & LH | P1112750-070 | 1 |
