Fender Deluxe 112 Plus Service Manual
Part Number: 022-6702-000 (120V)
Introduction
This service manual provides detailed information for the Fender Deluxe 112 Plus guitar amplifier. It includes technical specifications, theory of operation, parts lists, and schematic diagrams to assist qualified technicians in maintenance and service.
Important Notice
The information contained herein is CONFIDENTIAL and PROPRIETARY to Fender Musical Instruments Corp. It is disclosed solely for use by qualified technicians for purposes of equipment maintenance and service. It is not to be disclosed to others without the expressed permission of Fender Musical Instruments Co. All specifications are subject to change without notice.
For warranty repair service, only Fender specified part numbers are to be used. It is recommended they also be used for post-warranty maintenance and repair.
Parts marked with an asterisk (*) indicate the required use of that specific part. This is necessary for RELIABILITY and SAFETY requirements. DO NOT USE A SUBSTITUTE!
A coded naming convention is used in the description of certain parts. The codes and what they mean are as follows:
Capacitor Codes
Code | Description |
---|---|
CAP AE | Aluminum Electrolytic |
CAP CA | Ceramic Axial |
CAP CD | Ceramic Disk |
CAP MPF | Metalized Polyester Film |
CAP MY | Mylar |
CAP PFF | Polyester Film/Foil |
Hardware Codes
Code | Description |
---|---|
BLX | Black Oxide |
CR | Chrome Plated |
HWH | Hex Washer Head |
M | Machine Screw |
NI | Nickel Plated |
OHP | Oval Head Phillips |
PB | Particle Board |
PHP | Pan Head Phillips |
PHPS | Pan Head Phillips Sems |
SMA | Sheet Metal "A" Point |
SMB | Sheet Metal "B" Point |
SS | Stainless Steel |
TF | Thread Forming |
ZI | Zinc Plated |
Resistor Codes
Code | Description |
---|---|
RES CC | Carbon Comp |
RES CF | Carbon Film |
RES FP | Flame Proof |
RES MF | Metal Film |
RES WW | Wire Wound |
Specifications
Product Release No.: PR 291 (This is not a model number)
Part Number:
- 120V Version: 22-6702
- 100V: 22-6772
- 230V: 22-6762
Power Requirements: 180-120VAC, 50-60 Hz, 360W max. / 230-240VAC, 50 Hz, 360w max.
Input impedance: Input 1: 850kΩ, Input 2: 66kΩ
Power output: 94 watts RMS into 4Ω at 5% THD
Effects Loop: Preamp Output Impedance: 1kΩ, Power Amp Input Impedance: 44kΩ, Power Amp Sensitivity: 1.0V for Clipping
Dimensions: Height: 16 1/2" (41.9 cm), Width: 20 5/8" (50.5 cm), Depth: 9" (22.9 cm)
Weight: 33 lbs. (14.9 kg)
Product specifications are subject to change without notice.
Theory of Operation
The amplifier features two inputs: Input 1 (high sensitivity) and Input 2 (low sensitivity). These inputs are connected via series switches to +16Vdc through a third series switch in the Power Amp in jack. The input signal is processed by JFET Q7, which is part of a muting and turn-on delay circuit for the power amp input. The signal remains muted until a plug is inserted into any of the input jacks.
The first stage, U2A, acts as a second-order high-pass filter with a 3dB down point at 60Hz and a gain of approximately 3.8. The output of U2A splits to feed both the clean and overdrive channels. The clean channel signal passes through Treble, Bass, and Mid controls, which provide boost and cut. The signal then goes to U7A, a buffer for an adjustable high-pass filter formed by C59, C60, R108, and R109. An inverted signal at U5A is fed back to C59 and C60. As the Volume control is adjusted, feedback from R109 provides -6dB attenuation at 30Hz, preventing speaker flapping at low frequencies. U2B is an auto-pad circuit for improved headroom and low noise.
The overdrive channel signal, originating from U1A, passes through a tone-shaping circuit that includes a third-order band-pass filter with a peak boost at 2.2kHz, optimizing the response for the distortion circuit. U2A provides variable gain adjustment for the distortion circuit and also functions as a band-pass filter with 3dB down points at 90Hz and 4kHz. U2B is the distortion circuit, utilizing LD1 and LD2 for diode distortion.
The Contour control adjusts the overdrive channel's tone by emphasizing or notching mid-range frequencies. In the fully counter-clockwise position, the response is relatively flat up to about 2kHz, with a gentle roll-off. In the fully clockwise position, a –20dB notch is introduced at approximately 1kHz. The signal then proceeds to the overdrive volume control and the treble and bass controls.
The signals from the Clean and Drive channels are summed at U5A via JFETs Q4 and Q5. The output of U5A feeds the reverb drive circuit (U6A) and summing amplifier U5B. U6B is the reverb sensing circuit. The output of U6B drives the Reverb volume control and is then summed with the dry signal at U5B. The output of U5B drives the preamp out jack, is normalled through the power amp in jack, and feeds the power amp input.
Channel Switching
AC voltage from the power transformer secondary is tapped off through resistor R82 and supplied to the footswitch jack (approx. 20 V RMS). By rectifying the positive or negative waveform, a DC control voltage is generated and sensed by comparators U4A and U4B. Diodes CR20 and CR21 set the reference voltages for the comparators, requiring the control voltage to toggle between +15Vdc and -15Vdc. The comparator output controls the JFETs and indicator LEDs. When the footswitch is not connected, CR15 rectifies the negative half of the waveform. U4B senses the DC control voltage and provides –15Vdc to the gate of Q6, enabling the reverb output.
Power Amp
U1 is a high-voltage op-amp providing voltage gain for the power amplifier. Diodes CR3 and CR4 act as differential protection diodes, preventing the positive and negative inputs of U1 from differing by more than 0.6 volts. Bootstrap capacitors C37 and C38 sense the output through R69, providing increased voltage swing for the op-amp relative to ground.
Diodes CR5-CR8 (BYV26D) form the Fixed Bias circuit for the output transistors. These Bias Diodes are mounted through a hole in the transistor heatsink to ensure proper tracking of the output transistors' temperature. These diodes exhibit a 2mV decrease in Knee Voltage for every 1-degree Celsius increase in temperature. Pin 6 of U1 is at 0 Vdc. The Bias Diodes provide two voltage drops (+/- 1.2 volts) to the base of Darlington transistors Q1, Q2, Q10, and Q11.
Diodes CR9-CR12 form a voltage clamp protection circuit. Q8 and Q9 form a current limiting protection circuit. If the output is shorted, the voltage at the emitters of Q10 and Q11 will increase. This voltage is sensed through R100 and R107 and presented to the bases of Q10 and Q11. When Q10 and Q11 turn on, the drive current and bias to the output transistors are removed, shutting down the output section of the amplifier. The output signal passes through the Headphone jack circuit before driving the speaker. With headphones connected, the speakers are muted.
Parts List
Printed Circuit Board Assembly
QTY | PART # | DESCRIPTION | REFERENCE DESIGNATION |
---|---|---|---|
1 | 048873001 | PCB ASSY DELUXE 112 PLUS (STUFFED) | (STUFFED) |
1 | 031910 | BREAKER THERMAL 15A 155/195DEG | TS1 |
1 | 048451 | BUTTON PUSH OFF WHITE | @S1 |
1 | 028577 | CABLE REVERB 30" | @P1-4 |
2 | 031756 | CAP AE 4700uF 50v | C47,48 |
1 | 028458 | CAP AE RDL 1uF 50V 20% | C53 |
4 | 028459 | CAP AE RDL 2.2uF 50v 20% | C11,33,34,36 |
1 | 028460 | CAP AE RDL 4.7uF 50V 20% | C35 |
6 | 028465 | CAP AE RDL 22uF 50V 20% | C6,12,25,27,39,40 |
4 | 028471 | CAP AE RDL 47uF 50V 20% | C37,38,49,50 |
2 | 025787 | CAP AE RDL MINI 100uF 16V NP | C57,58 |
1 | 039255 | CAP CA 10PF 100V | C10 |
1 | 038698 | CAP CA 47PF 100V | C29 |
1 | 038873 | CAP CA 22PF 100V | C26 |
1 | 038699 | CAP CA 100PF 100V | C23 |
1 | 038701 | CAP CA 470PF 50V | C14 |
1 | 038874 | CA[ CA 560PF 50V | C17 |
2 | 039263 | CAP CA 100PF 100V | C3,32 |
2 | 039268 | CAP CA 4700PF 100V | C1,2 |
4 | 027278 | CAP MPF .1uF 63V 10% | C41,42,59,60 |
2 | 027281 | CAP MPF .22uF 63V | C5,30 |
5 | 027286 | CAP MPF .47uF 63V | C4,15,16,43,44 |
1 | 033579 | CAP PFF RDL .0015uF 100V 10% | C21 |
2 | 033580 | CAP PFF RDL .0022uF 100V 10% | C13,28 |
1 | 033581 | CAP PFF RDL .0033uF 100V 10% | C20 |
1 | 036234 | CAP PFF RDL 015uF 100V 10% | C31 |
1 | 033590 | CAP PFF RDL .022uF 100V 10% | C19 |
6 | 033591 | CAP PFF RDL .033uF 100V 10% | C7,8,9,24,45,46 |
5 | 033592 | CAP PFF RDL .047uF 100V 10% | C18,22,51,52,56 |
2 | 033596 | CAP PFF RDL .068uF 100V 10% | C54,55 |
1 | 024853 | CAP PFF RDL .1uF 250V 10% | C61 |
2 | 027947 | CONTROL SNAPIN 100K 30C TAPER | R26,35 (GAIN, TREBLE-DRIVE CH) |
1 | 027949 | CONTROL SNAPIN 250K 30C TAPER | R38 (BASS-DRIVE CHANNEL) |
1 | 027397 | CONTROL SNAPIN 2K 15A TAPER | R14 (MID) |
2 | 027940 | CONTROL SNAPIN 50K 15A TAPER | R12,13 (CLEAN CH TREBLE, BASS) |
1 | 027943 | CONTROL SNAPIN 50K 30C TAPER | R24 (CLEAN CHANNEL VOLUME) |
3 | 027941 | CONTROL SNAPIN 50K B TAPER | R33,34,56 (CONTOUR REVERB DRIVE CHANNEL VOL.) |
2 | 064089 | DIODE 1N4003 | CR13,14 |
26 | 006260 | DIODE 1N4448 SIGNAL | CR1-4,9,11,15-21,28-36,39-42 |
4 | 029045 | DIODE 6A 400V 6A4 LEAD FORMED | CRC22,23,24,25 |
4 | 028776 | DIODE BIAS BYV26D LEAD FORMED | CR5,6,7,8 |
2 | 027327 | DIODE ZEN 1N5234B 6.2V 5% | CR10,12 |
2 | 028119 | DIODE ZEN 1N5353B 16V 5W 5% | CR26,27 |
12 | 025802 | FSTN TAB MALE 250X.032 PCB MT | CR1-5,7-11,13,14 |
2 | 026000 | FSTN TAB MALE PCB MT. 187X.032 | CP6,12 |
2 | 025996 | FUSE CLIP PCB 250&5MM FUSE | XF1 |
1 | 039982 | FUSE QA 1-1/4X1/4 250V 4A | F1 (100/120V ONLY) |
1 | 020794 | FUSE QA 20mmX5mm 250V 2 AMP | F1 (230/240V ONLY) |
1 | 031725 | HEATSINK PLATE | (TRANSISTOR MOUNT) |
5 | 016795 | IC DUAL OP AMP TL072 | U2,3,5,6,7 |
1 | 031611 | IC DUAL OP AMP PC4560 | U4 |
1 | 028047 | IC OP AMP MC1436/SG1436Y | U1 |
4 | 040903 | INSULATOR MICA TO-218 | @Q1,2,10,11 |
2 | 037036 | JACK PHONE PCB MONO CA PREMIUM | J3,4 (FOOTSWITCH PREAMP OUT) |
4 | 031570 | JACK PHONE PCB STEREO PREMIUM | J1,2,5,6 (INPUTS, POWER AMP IN HEADPHONE) |
5 | 026043 | JUMPER WIRE 18GA .8X.175 | JP1-5 |
60 | 020888 | JUMPER WIRE 22GA | W1-60 |
1 | 028098 | LED 5X5MM GREEN SLB-55MG3 | LD4 |
1 | 028039 | LED RED 5X5MM SLB-55VR3 | LD3 |
2 | 9902202281 | LED RED LUMEX CS02 | LD1,2 |
1 | 048872 | PCB FAB DELUXE 112 PLUS (RAW BOARD) | (RAW BOARD) |
3 | 024947 | RES CF 1/4W 5% 47Ω | R4,5,45 |
2 | 024957 | RES CF 1/4W 5% 270Ω | R101,106 |
1 | 029604 | RES CF 1/4W 5% 300Ω | R84 |
7 | 024965 | RES CF 1/4W 5% 1K | R17,30,48,52,99,100,107 |
3 | 024971 | RES CF 1/4W 5% 2.2K | R23,71,72 |
3 | 024973 | RES CF 1/4W 5% 3.3K | R25,27,54 |
2 | 024975 | RES CF 1/4W 5% 3.9K | R61,77 |
1 | 024977 | RES CF 1/4W 5% 4.7K | R44 |
1 | 028034 | RES CF 1/4W 5% 5.1K | R8 |
1 | 024979 | RES CF 1/4W 5% 6.8K | R9 |
1 | 024942 | RES CF 1/4W 5% 7.5K | R22 |
1 | 024980 | RES CF 1/4W 5% 8.2K | R20 |
5 | 024981 | RES CF 1/4W 5% 10K | R53,86,87,93,94 |
2 | 024985 | RES CF 1/4W 5% 15K | R10,40 |
2 | 029006 | RES CF 1/4W 5% 20K | R102,104 |
5 | 024987 | RES CF 1/4W 5% 22K | R11,15,18,19,37 |
3 | 024988 | RES CF 1/4W 5% 27K | R60,62,66 |
2 | 024989 | RES CF 1/4W 5% 33K | R2,3 |
5 | 024993 | RES CF 1/4W 5% 47K | R31,32,36,39,59 |
1 | 026507 | RES CF 1/4W 5% 62K | R78 |
2 | 029613 | RES CF 1/4W 5% 91K | R41,50 |
2 | 024997 | RES CF 1/4W 5% 100K | R47,58 |
1 | 025058 | RES CF 1/4W 5% 180K | R16 |
6 | 025059 | RES CF 1/4W 5% 220K | R21,29,42,43,108,109 |
3 | 025065 | RES CF 1/4W 5% 470K | R28,46,55 |
2 | 028018 | RES CF 1/4W 5% 510K | R6,7 |
1 | 025067 | RES CF 1/4W 5% 680K | R65 |
2 | 029618 | RES CF 1/4W 5% 910K | R51,57 |
8 | 025069 | RES CF 1/4W 5% 1M | R1,49,85,88,91,92,95,96 |
1 | 026493 | RES CF 1/2W 5% 2.7k | R83 |
2 | 036926 | RES CF 1/2W 5% 4.7k | R70,73 |
1 | 028045 | RES FILM 1W 5% 220Ω | R69 |
2 | 028030 | RES FILM 1W 5% 680Ω | R63,67 |
3 | 028029 | RES FILM 1W 5% 1.5K | R64,68,82 |
2 | 028038 | RES FILM 1W 5% 3.9K | R89,90 |
1 | 028022 | RES FILM 2W 5% 120Ω | R79 |
2 | 028021 | RES FILM 2W 5% 470Ω | R80,81 |
4 | 039210 | RES WW 5W 10% .47Ω | R74,75,103,105 |
2 | 028037 | RES WW BT 5W 10% 330Ω | R97,98 |
1 | 027479 | RES WW BT 10W 10% .1Ω | R76 |
4 | 027638 | SCRW TF 4-40X3/8 HWHS ZI .1" HD | @Q1,2,10,11 |
6 | 032908 | SCRW TF 6-32X3/8 PHP ZI | HEATSNK/BREAKER |
2 | 9904701440 | SPACER LED .7X.125 BLUE @LD3,4 | @LD3,4 |
1 | 028091 | SWITCH PUSH SLFLK SHORT STROKE | S1 (DRIVE SELECT) |
1 | 028503 | THERMISTOR 10 OHM 5A C60-11 | TH1 |
4 | 028169 | WSHR SHLDR NYL 5/32X1/4 | (@Q1,2,10,11) |
5 | 014689 | XSTR N-CH JFET J111 TO-92 | Q3,4,5,6,7 |
1 | 016739 | XSTR NPN 2N4401 TO-92 | Q8 |
2 | 028114 | XSTR NPN TIP 142 TO-218AC | Q1,10 |
1 | 016742 | XSTR PNP 2N4403 TO-92 | Q9 |
2 | 028115 | XSTR PNP TIP 147 TO-218AC | Q2,11 |
Chassis Assembly
QTY | PART # | DESCRIPTION | REFERENCE DESIGNATION |
---|---|---|---|
1 | 048879 | CHS ASSY DELUXE 112 PLUS | (COMPLETE CHASSIS 120V) |
1 | 021709 | BUSHING SR .437X.062X 13/32 BLK | (@ SPEAKER CABLE) |
1 | 026116 | BUSHING SR 500X.063X7/16 BLK | (@ REVERB CABLE) |
1 | 026038 | BUSHING SR .625X.062X37/64 BLK | (@ POWER CABLE) |
1 | 010401 | BUSHING SR .625X.125X37/64 WHT | (@POWER CABLE 230/240V) |
1 | 026527 | CABLE ASSY PWR 120V 187 TABS | (POWER CABLE 120V ONLY) |
1 | 048465 | CABLE ASSY PWR .187 TAB 100V | (POWER CABLE 100V ONLY) |
1 | 026528 | CABLE ASSY PWR 230V 187 TAB | (POWER CABLE 230V ONLY) |
1 | 036479 | CABLE ASSY PWR AUST. 187 TABS | (PWR CABLE AUSTRALIA ONLY) |
1 | 040992 | CABLE ASSY PWR 5A U.K. .187 TAB | (PWR CABLE UNITED KINGDOM) |
1 | 048874 | CHS DELUE 112 PLUS | (RAW CHASSIS) |
1 | 028560 | END BELL XFMR 85W | (TRANSFORMER MOUNT |
1 | 031726 | HEATSINK BAR M-80 | (COUPLER TO CHASSIS) |
10 | 026402 | KNOB POINTER BLACK | |
4 | 028591 | NUT ACORN 8-32 | (TRANSFORMER MOUNT) |
1 | 048875 | PANEL FRONT DELUXE 112 PLUS | |
1 | 048876 | PANEL REAR DELUXE 112 PLUS | (@GROUND LUG) |
1 | 038900 | SCRW TF 6-32X1*4 PHP ZI | (PCB MOUNT) |
2 | 028937 | SCRW TF 6-32X5/8 PHP ZI TAPTYT | (HEATSINK TO CHASSIS MOUNT) |
5 | 028500 | SCRW TF 8-32X3/4 HWH SLTD ZI | (HEATSINK TO CHASSIS MOUNT) |
2 | 025936 | STANDOFF NYLON PCB SNAPIN 3/8" | (PCB MOUNT) |
1 | 025935 | SWITCH DPST .187 TAB (DOM) | (POWER SWITCH) |
4 | 030007 | WSHR LCK INTL 8X.330X.02 ZI | (TRANSFORMER MOUNT) |
1 | 027668 | XFMR PWR 120V 85W | (120V DOMESTIC ONLY) |
1 | 039357 | XFMR PWR EXP DELUXE 112 | (100V/115V/230V/240V) |
Footswitch Assembly
QTY | PART # | DESCRIPTION | REFERENCE DESIGNATION |
---|---|---|---|
1 | 028/122 | FOOTSWITCH 2 BTN REVERB F/LOGO | (COMPLETE FOOTSWITCH) |
2 | 006260 | DIODE 1N4448/1N914B SIGNAL | CR1,2 |
1 | 037036 | JACK PHONE PCB MONO CA PREMIUM | J1 |
2 | 028039 | LED RED 5X5MM SLB-55VR3 | LD1,2 |
2 | 028714 | SWITCH PUSH SPDT | S1,2 |
Cabinet Assembly
QTY | PART # | DESCRIPTION | REFERENCE DESIGNATION |
---|---|---|---|
1 | 041485 | CAB ASSY PERFORMER 650 | (CABINET ONLY) |
1 | 022491 | CLAMP CABLE NYL SCRW MNT 5-16 | (@ REVERB CABLE) |
4 | 026566 | CORNER 2 HOLE W/TAB NI | |
2 | 026568 | CORNER 3 HOLE NI | (NO INSERT) |
4 | 019276 | GLIDE CAB 1.24X.335 NI | (GRILLE ONLY) |
1 | 040051 | GRILLE ASSY DELUXE 112 | (GRILLE ONLY) |
1 | 027846 | HANDLE 9.25" NO LOGO | (RUBBER ONLY, NO INSERT) |
2 | 019279 | HANDLE CAP 2 HOLE NICKEL | (HANDLE MOUNT) |
4 | 019275 | INSERT GLIDE CUSHION 1.27 DIA | (RUBBER ONLY) |
1 | 032524 | INSERT HANDLE | (SPRING STEEL) |
1 | 011298 | NAMEPLATE FENDER SMALL | (LOGO) |
8 | 021972 | NUT T 10-32X3/4 STR 3 PRNG BLX | (SPEAKER/HANDLE MOUNT) |
1 | 028055 | REVERB UNIT 800 OHM 8EB2C1B DN | (PAN) |
4 | 026577 | SCRW M 10-32C1 PHP BLX | (SPEAKER MOUNT) |
4 | 022244 | SCRW M 10-32X1-1/8 OHP NI | (HANDLE MOUNT) |
6 | 036199 | SCRW M 8-32×1-3/16 OHP BLX CP | (CHASSIS MOUNT) |
5 | 029828 | SCRW PB 8X3/4 PHP ZI | (REVERB PAN MOUNT) |
2 | 018113 | SCRW SMA 4X1/2 OHP BLX | (LOGO MOUNT) |
2 | 011678 | SCRW SMA 8X1-1/2 OHP BLX | (GRILLE MOUNT) |
10 | 026571 | SCRW SMA 8X1/2 THP NI | (CORNER MOUNT) |
4 | 026625 | SCRW WOOD 8X1 FH | (GLIDE MOUNT) |
6 | 029527 | WSHR FNSH 8-5/8 FLNGD BLX WX | (CHASSIS MOUNT) |
Miscellaneous
QTY | PART # | DESCRIPTION | REFERENCE DESIGNATION |
---|---|---|---|
1 | 048877 | MANUAL OWNERS DLX 112 PLUS | |
1 | 048871 | SCHEM REDU DLX 112 PLUS W/ SERV |
Schematics/Diagrams
The document includes a service diagram for the Deluxe 112 Plus guitar amplifier, detailing the electronic components and their interconnections. This diagram is crucial for troubleshooting and repair.