IKON Pizza Conveyor Oven Manual
Model: C1832E-SB
Before installation and use, please read this manual and keep it.
Product performance standards: GB4706.1-2005, GB4706.34-2008
1 Safety Instructions
1.1 Safety Instructions
- The oven body is constructed from stainless steel with heat insulation between the heat layer and the exterior, ensuring a low exterior temperature that prevents fire accidents.
- The temperature controller uses a thermocouple to maintain a constant furnace chamber temperature, ensuring food heats evenly.
- The product features overload protection that automatically disconnects the current when it becomes too high, protecting oven components from damage.
1.2 Safety Signs
| Labels Number | Labels of Oven Labels Instructions | Label Pattern | Quantity |
|---|---|---|---|
| 1 | The temperature is relatively high, there is a danger of scalding. Do not touch. | ⚠️ | 2 |
| 2 | Do not open the housing when the oven is running. | ⚠️ | 1 |
| 3 | Check the filling of oil regularly for optimum operation. | ⚠️ | 1 |
| 4 | There is an electric shock risk. | ⚠️ | 1 |
| 5 | Please don't ever flush this area with water. | ⚠️ | 1 |
See the figure below for the labels location.
2 Specifications
2.1 Basic Specifications
| Type | Specification |
|---|---|
| Heating area Length | 18 in (460 mm) |
| Conveyor belt Width | 32 in (800 mm) |
| Weight | 585 lbs (266 Kg) |
| Oven exterior | Stainless steel 304 – 16 ga |
| Noise Level | ≤72dB |
| Overall dimension | 73.8" x 42.4" x 20.7" (1874*1075*524mm) |
2.2 Overall Dimensions
Main View: Shows the front of the oven, indicating a total length of 1940mm, a height of 1325mm, and a depth of 1075mm. The conveyor belt width is specified as 800mm.
Left View: Displays the side profile, showing a height of 524mm and a conveyor entry height of 136mm.
Top View: Presents the top of the oven, with a length of 1566mm and a height of 450mm.
2.3 Main Part Pictures
| Code | Name | Function |
|---|---|---|
| A | Heat dissipation shell | Insulates against direct contact inside the oven. |
| B | Heated slate | Bakes and carries food. |
| C | Chip tray | Collects food residues. |
| D | Control panel | For setting buttons and control switches. |
| E | Electric panel | Houses electrical components. |
| F | Conveyor chain | Drives the stone belt. |
| G | Anti scalding board | Prevents scalding and adjusts cooking clearances. |
3 Installation Instructions
3.1 Installation Environment Requirements and Proper Clearances
Ensure at least 3 inches (75 mm) of space on the left and right sides of the oven, and at least 4 inches (100 mm) at the back. The ambient temperature should not exceed 125°F (50°C) to prevent equipment damage.
Warnings:
- After any changes, adjustments, or maintenance, verify the ventilation system is functioning correctly.
- Ensure the area around the oven is clean and free of flammable items.
- The oven must be placed on a horizontal, non-flammable surface, with non-flammable surroundings.
- Do not block the oven's air circulation and ventilation. Never place items below the oven, as this can interfere with airflow.
- To reduce fire risk, the placement surface and surrounding materials must be non-flammable. Maintain a spacing of greater than 12 inches (300 mm) from other equipment.
3.2 Location of the Installation Instructions
- Single oven assembly: Place the oven directly onto the support stand (height approx. 24 inches / 600 mm).
- Double or triple stack assembly: Use an appropriate support stand, ensuring the upper oven's chain entry is not higher than 55 inches (1400 mm).
3.3 Power Supply Wiring Requirements
| Type | Specification |
|---|---|
| Power | 12 Kw |
| Voltage | 208V - 60 Hz |
| Current | 30A |
| Phase | Three phase electricity |
| Wiring requirements | Three phase five wires |
| Wire Type | International 6mm² |
3.4 Power Supply Installation
Warnings:
- Ventilation and power supply should be handled by a customer-authorized professional and verified by a factory-authorized installer.
- Power system connections must comply with State and Local County power agencies.
- Carefully check the oven nameplate before connecting the power supply to ensure it meets the specified requirements.
- Install a blown fuse switch or main power air switch with a jump function on the power supply line.
- Power wiring should conform to IEC 60245 standards (e.g., 57 and 66), using selected YCW cable. Refer to the oven's internal circuitry and nameplate for electrical specifications.
- The oven's screw terminal must be connected to ground. For electric ovens, use the ground screw located in the side box. If necessary, a licensed electrical contractor should perform the grounding. Do not use alternative wires or cables for grounding.
3.5 Installation of Oven and Base
Diagram shows the oven unit being lowered onto a wheeled base unit, with arrows indicating the downward movement.
- First, assemble the base as shown in the figure.
- Then, place the oven onto the base.
- Fix the oven and the base securely with screws.
4 Operating Instructions
4.1 Panel Operating Instructions
The control panel features various indicators and controls:
- Displays: Upper temp display (1), Lower temp display (4).
- Indicators: Upper heating indicator (2), Lower heating indicator (5), Working status indicator (6).
- Controls: Left button (7), UP button (8), OK button (9), Right button (10), "eating" button (11 - likely a typo, should be 'SET' or similar based on context, but transcribing as is), Heating indication (12), Down button (13), Chain button (14), SET button (15), Power button (16).
Note: The panel also shows 'Chain speed time' (3). The Chinese text on the panel translates to "Usage Method".
4.2 Operating Identification
The operating instructions section details startup and shutdown procedures.
Startup:
- Turn the main switch to the 'ON' position.
- Wait for the main interface to start up; the heating unit and conveyor belt will automatically activate.
- Set the desired temperature and conveyor speed.
Shutdown:
- Turn the main switch to the 'OFF' position.
- Note that the screen and conveyor will continue to operate until the oven temperature cools to 80°C.
4.3 Operation Sequence
a. Daily Startup Steps:
- Check that the air switch or fuse switch is in the 'ON' position and that the oven door is closed.
- Turn the power switch to the 'ON' position to power the system. The oven will begin heating, and the conveyor belt will start turning.
- Verify that the upper and lower heating indicator lights (2, 5) are illuminated and that the conveyor belt operates normally.
- To adjust temperature and chain speed: Press the SET button (16), navigate to the desired parameter using the left/right direction keys (7, 10), and set the value using the up/down keys (8, 13). Press the OK button (9) to confirm.
- Note: If the OK key is not pressed, settings will revert to the previous values after a few seconds.
- Wait for the oven to reach the set temperature. Higher temperatures require longer heating times (approximately 60 minutes to reach 690°F / 350°C, potentially longer in winter).
- Once the set temperature is reached, it is recommended to wait an additional 10-15 minutes for uniform and stable chamber temperature before baking.
b. Daily Shutdown Steps:
- Turn the power switch to the 'OFF' position and wait for the oven to cool down.
- Ensure no product remains on the conveyor belt.
- Once completely cooled, turn off the air switch / fuse switch for the power supply.
CAUTION: When the power is off, ensure all switches are in the 'OFF' (0) position and remove all food. If the power supply is correct, repeat the normal boot process. If the oven closing time is less than 5 minutes, wait at least 5 minutes before restarting. Do not operate the oven if the power supply has any issues.
5 Electric Connection
5.1 Electrical Schematic Diagram
The diagram illustrates the electrical connections for the IKON C1832E-SB oven. Key components include:
- Power input terminals (L1, L2, L3, PE) for a 3-phase 208V/220V, 50/60Hz supply.
- Contactors (KM1, KM2) for switching high-power circuits.
- Solid State Relays (SSR1, SSR2) for controlling heating elements.
- Overload protectors (SB1, SB2) and fuses (FU) for circuit protection.
- Heating tubes (6 units of 950W/220V and 6 units of 1200W/220V) for cooking.
- Cooling fans for ventilation.
- DC Power Supply (220VAC-24VDC) for control circuits.
- Temperature sensors (TE1, TE2) for monitoring oven temperature.
- Various switches, indicators, and terminal connections for the control system, including Hall effect sensors for the conveyor.
5.2 Basic Electrical Instructions
The following components are part of the oven's electrical system:
| No. | Quantity (piece) | Instruction |
|---|---|---|
| 1 | 1 | LCD and intelligent control |
| 2 | 1 | Conveyor belt drive motor |
| 3 | 1 | Chain speed adjustment module |
| 4 | 1 | DC power supply and motor drives |
| 5 | 1 | K type thermocouple |
| 6 | 1 | Multi-groove belt |
| 7 | 1 | Blower motor |
| 8 | 1 | Contactor |
| 9 | 1 | Axial flow fan |
6 Cleaning and Maintenance Instructions
Before any cleaning or maintenance:
- Turn off the oven and wait for it to cool down. Do not attempt repairs before the oven has cooled.
- Turn off the air switch on the power supply and disconnect the oven's power.
After completion of cleaning and maintenance:
- If the oven was moved for maintenance, return it to its proper position.
- Restore power to the oven.
- Turn on the air switch on the power supply.
- Follow the normal operation steps to turn the oven on.
General Cleaning Precautions:
- Do not use pressure steam for cleaning. Avoid excessive water to prevent damage to oven insulation.
- Do not use corrosive oven cleaners, as they can damage the oven's surface.
- Any maintenance of internal oven parts must be performed by an authorized dealer. Maintenance is recommended every three and six months by an authorized dealer.
Warnings:
Moving parts or electrical components inside the oven can be hazardous. Before cleaning, re-installation, or maintenance, ensure the power is shut off and the power supply is disconnected.
Daily Cleaning:
Clean the oven's exterior surface, conveyor belt, cooling fan, and dust pans.
- Confirm the oven has cooled and the power supply is completely shut down.
- Use a soft cloth with a neutral detergent to clean the exterior.
- Use a soft brush to clean the cooling fan; do not use water.
- Check that all cooling fans are functioning correctly. If a cooling fan is not working, it should be replaced immediately, as operating the oven without adequate cooling can damage internal components.
- Clean the conveyor belt using a copper brush. Cleaning is most convenient when the belt is at the exit end.
- Remove and clean the dust pans.
Diagram shows a brush cleaning the conveyor belt, with arrows indicating the belt's movement towards the exit.
Weekly Cleaning:
Check all stone slabs and add lubricating oil to the conveyor chain.
- Confirm the oven has cooled and the power supply is completely shut down.
- Remove dust pans from the oven and the drive motor covers.
- If any stones are damaged, drill off the rivets at both ends, remove the damaged stone, replace it with a new one, and secure it with rivets. This may involve removing the conveyor belt.
- It is recommended to add lubricating oil to the conveyor chain weekly using food-grade high-temperature lubricating oil.
Monthly Maintenance:
Check, clean, and lubricate all shaft parts of the conveyor oven.
- Confirm the oven has cooled and the power supply is completely shut down.
- Clean the two blower motors and surrounding parts.
- Check and tighten the terminal controller.
- Dismantle, clean, and lubricate all shaft parts of the conveyor oven.
Every Three Months Maintenance:
Check the conveyor belt drive motor brushes, shaft bushings, and bearings.
- Ensure the oven has cooled and the power supply is completely shut down.
- Check the conveyor belt drive motor brushes for wear. If a brush is worn more than 1/4 inch (6.4 mm), it must be replaced, ensuring it is installed in its original location.
- Check shaft bushings and bearings for wear; any worn parts must be replaced.
Diagram shows a lubrication bearing.
7 Basic Troubleshooting
| No. | Fault Phenomenon | Failure Cause Classification | Troubleshooting Methods |
|---|---|---|---|
| 1 | Oven NOT heating | Solid-state relay line break or poor contact | Check and repair circuit. |
| Solid state relay is damaged (note: will make the temperature controller have no output, thus misjudging the temperature controller as broken) | Replace the solid state relay. | ||
| Contactor actuation - temperature controller broken | Check if the temperature controller has output. If no output, check if the solid state relay is damaged. | ||
| Contactor actuation - lubricating bearings - The rotary switch damaged; wire connection poor contact | Repair or replace the wire. | ||
| Contactor actuation - High temperature protection broken or disconnected | If the heating tube AC Contactor does not actuate, replace the high temperature protection or reset. | ||
| Contactor actuation - Heating tube broken | Replace. | ||
| Contactor not actuation - solid-state relay Line line break or poor contact | Check and repair circuit. | ||
| 2 | Unable to boot | Contactor which Connected to the heating pipe damaged | Repair or replace. |
| Contactor line poor contact or disconnect | Check and repair circuit. | ||
| Rotary switch line Connect to the temperature control disconnected | Replace or tighten the line. | ||
| Rotary switch between line damaged or wire connection poor contact | Replace or tighten the line. | ||
| Lack of phase (check the fan, transformer power is disconnected or not) | Repair the wire. | ||
| 5A overload protector broken or wire disconnected | Replace the 25A overload protector or check and repair circuit. | ||
| Transformer broken (no output 110v control power supply) | If the transformer is broken, please replace the transformer; if line contact is poor, please repair or replace. | ||
| 3 | Temperature rise slow | Rotary switch broken or the rotary switch line disconnected | Repair or replace. |
| Fan motor broken or power circuit has poor contact | Repair or replace. | ||
| AC Contactor broken or power circuit poor contact | Repair or replace. | ||
| 4 | Temperature cannot rise to 350 degrees | The Contactor does not actuation, temperature couldn't rise. | Check whether line is disconnected; if yes, please repair or replacement. |
| Temperature setting is not correct | Repair or replace. | ||
| The heating tube power lack of phase | Repair or replace. | ||
| 5 | Temperature controller show "S.ERR" | 1. The rod bolt; 2. Does not connected to temperature controller | Repair or replace. |
| Temperature controller broken | Repair or replace. | ||
| Conveyor belt switch poor contact or broken | Repair or replace. | ||
| DC motor broken | Repair or replace. | ||
| Computer board broken | Repair or replace. | ||
| Hall switch signal lines disconnect (blue, black, brown) | Repair or replace. | ||
| Hall switch in wrong position or broken | Repair or replace. | ||
| 6 | DC motor turns, but the chain speed no display | Chain speed display switch broken or line poor contact | Repair or replace. |
| Chain speed displays broken or the power cord poor contact | Repair or replace. | ||
| 7 | DC motor turns, but the chain speed can't adjust | Hall switch in wrong position or broken | Repair or replace. |
| Chain speed displays broken or the power cord poor contact | Repair or replace. |
8 Additional Accessories
| IKON Model | Name | Quantity |
|---|---|---|
| C1832E-SB | Crash column | 2 |
| Dust pan | 1 | |
| Baffle | 2 | |
| Instruction Manual | 1 |
9 Transportation
Each IKON heavy-duty stone belt conveyor pizza oven is packed in its wood case.
- Inspection before opening: For safety, inspect the packaging for any damage after delivery. Ensure there is no damage present.
- Handling: For short-distance applications in outlets or freight yards, use appropriate equipment. Before loading and unloading, and when lifting, all personnel should wear gloves.
10 Warranty
MANUFACTURER'S LIMITED PARTS and LABOR WARRANTY
MVP Group (hereinafter referred to as 'MVP') warrants to the original purchaser-user only, that the IKON C-1832E-SB conveyor oven series, manufactured under the brand name IKON, will be free from defects in material and/or workmanship. MVP further warrants that these ovens will perform adequately under normal use if properly installed and maintained according to the manual provided with the product.
Proper warranty registration must be completed within fifteen (15) days of the original installation date to validate the product warranty. If registration is not completed, the warranty begins from the factory ship date or the end-user purchased date, whichever is available. The owner/user must provide valid proof of installation if the unit is installed more than 180 days from the current registration start date. Regardless of the actual installation date, the warranty start date will not exceed eighteen (18) months from the factory ship date.
What is Covered:
- Parts for a period of two (2) years.
- Labor for a period of one (1) year.
MVP's Obligation:
MVP's warranty obligation is limited to the repair or replacement of parts, components, or assemblies deemed defective by MVP. This warranty is further limited to the cost of parts, components, or assemblies and standard straight-time labor charges at the user's location. Additional expenses, including travel time, overtime premium, material costs, accessing or removal of the oven, or shipping, are the responsibility of the purchaser, along with all maintenance, adjustments, and cleaning.
The labor warranty covers standard straight-time labor charges at the user's location only and excludes charges for travel time, mileage, or other premium charges. Any labor service required to fulfill the warranty obligation must be performed by a factory-trained and qualified technician approved by the MVP Warranty department.
Warranty is valid only in the United States, Puerto Rico, and Canada.
Exclusions from Coverage:
- Repair or replacement of parts due to misuse, improper care or storage, negligence, alteration, use of incompatible supplies, or lack of specified maintenance.
- Normal maintenance items such as replacement stone slabs.
- Failures caused by improper or erratic voltages, adverse interruption in electrical supply, improper or unauthorized repair.
- Parts subject to damage beyond MVP's control, including accidents, damage during shipment, fire, floods, other hazards, or acts of God.
Contact Information
MVP GROUP LLC
3560 N.W. 56TH ST
FORT LAUDERDALE, FL 33309
TEL: 786-600-4687
Email: customerservice@mvpgroupcorp.com
