Banner Sure Cross® DXM700-B1 and DXM700-B2 Wireless Controllers

Overview

The DXM700-Bx Wireless Controllers are designed for Industrial Internet of Things (IIoT) applications. They function as communication gateways, connecting local serial ports, local I/O, and local ISM radio devices to the internet via cellular or wired Ethernet connections. These controllers offer high-performance wireless communication, flexible customization, and robust connectivity options.

Key Features

• High-Performance Wireless Communication: Utilizes Sure Cross® DX80 wireless gateways or 900MHz/2.4GHz ISM band multi-hop radios for long-range communication.
• Flexible and Customizable Logic: Features an extended internal logic controller with operating rules and ScriptBasic programming for developing custom solutions to manage, log, and control data from multiple radio devices and sensors.
• Enhanced Performance: Upgraded processor with increased register counts (2850 32-bit integer, 2000 floating-point, 1050 non-volatile 32-bit integer) and expanded ScriptBasic capabilities for faster processing.
• External Connectivity: Supports cellular modem for internet access and wired Ethernet.
• Compact Design: Reduced size (70mm) for easy DIN rail mounting.
• Sourcing Outputs: Four PNP outputs (up to 100mA at 30V DC) for local triggers.
• Industry Compatibility: Supports Modbus/TCP, Modbus RTU, and EtherNet/IP™ protocols for integration with PLCs, HMIs, and other hosts.
• Alerts and Logging: Customizable email alerts and data logging to removable SD card or via email.
• User Interface: Interactive programmable interface with LCD screen and LED indicators.
• Communication Ports: Includes RS-485, Ethernet, and USB ports.

Models and Configurations

The DXM700 series includes base models and various radio configurations:

Base Models

• DXM700-B1: Modbus controller for data aggregation, sensors, and wireless networks. Power: 12-30 V DC. Communication: RS-485, secondary RS-485. Outputs: Four PNP.
• DXM700-B2: Modbus controller for data aggregation, sensors, and wireless networks. Power: 12-30 V DC. Communication: RS-485, secondary RS-485. Outputs: Four PNP.

Radio Configurations (电台配置)

• Blank: No radio module.
• PTL: Pre-programmed DXM700 for indicator light integration (no radio).
• R1: 900 MHz, 1W PE5 performance radio (North America).
• R2: 900 MHz, 1W HE5 multi-hop data radio (North America).
• R3: 2.4 GHz, 65mW PE5 performance radio (Global).
• R4: 2.4 GHz, 65mW HE5 multi-hop data radio (Global).
• R5: 900 MHz, 65mW HE5L multi-hop radio (for M-GAGE networks).

Example Models

• DXM700-B1R1: DXM700-B1 with DX80 ISM 900 MHz performance radio.
• DXM700-B1R2: DXM700-B1 with DX80 ISM 900 MHz multi-hop radio.
• DXM700-B1R3: DXM700-B1 with DX80 ISM 2.4 GHz performance radio.
• DXM700-B1R4: DXM700-B1 with DX80 ISM 2.4 GHz multi-hop radio.
• DXM700-B1R5: DXM700-B1 with DX80 ISM 900 MHz 100mW multi-hop radio.
• DXM700-B2R1: DXM700-B2 with DX80 ISM 900 MHz performance radio.
• DXM700-B2R3: DXM700-B2 with DX80 ISM 2.4 GHz performance radio.

Cellular Communication

The controllers support Banner LTE (US) and GSM (non-US) modems, available as optional accessories.

Cellular Modem Kit Models

DXM700 Documentation

Various documentation is available for the DXM700 series:

• DXM Wireless Controller Sales Sheet, P/N 194063
• DXM700-B1 and DXM700-B2 Wireless Controllers Datasheet, P/N 207893
• DXM700-Bx Wireless Controllers User Manual, P/N 207894
• DXM ScriptBasic Programming Manual, P/N 191745
• DXM Controller Quick Start Guide, P/N 191247
• DXM Configuration Software v4, P/N b_4496867
• DXM Configuration Software User Manual, P/N 209933
• DXM EDS file for Allen-Bradley PLCs
• EIP Configuration file for DXM7xx-BxR1 and R3 models, P/N 209068
• Activating Cellular Modems, P/N b_4419353
• Additional technical notes and videos are available at www.bannerengineering.com.

DXM700-Bx System Overview

The Banner DXM logic controller integrates Banner wireless radios, cellular connectivity, and local I/O to provide a platform for IIoT. The system comprises I/O, Connectivity, Logic Controller, and User Interface components.

Diagram: DXM700 System Overview

Visual Description: A block diagram shows four main sections: I/O (Discrete Outputs), Connectivity, Logic Controller, and User Interface. I/O has four discrete PNP outputs. Connectivity includes Sure Cross® radio, Ethernet, USB, RS-485 Master, and RS-485 Slave. The Logic Controller manages Operating Rules, ScriptBasic, Scheduler, Cloud Push, Data Logging, Email, and Local Registers. The User Interface consists of an LCD screen and LED indicators.

Internal Modbus Registers (Table 2)

Outputs: Four discrete PNP outputs (power voltage <2V, max current 100mA at 30V DC).

Connectivity: Offers wired and wireless options. Cellular modem options enable remote device connection to IIoT cloud services without IT infrastructure. Integrated Sure Cross® radios provide Modbus communication with remote sensors and devices.

• Wired Connections: Ethernet (Modbus/TCP Master/Slave or Ethernet/IP), Fieldbus (Modbus RS-485 Master/Slave).
• Wireless Connections: Sure Cross® radios (DX80 900 MHz, DX80 2.4 GHz, multi-hop 900 MHz, multi-hop 2.4 GHz), Cellular modem (LTE US only or GSM non-US).

Logic Controller Features

Programmed using operating rules and/or ScriptBasic for concurrent execution. Offers flexible custom monitoring and control sequences. Supports Modbus protocol for seamless integration with automation systems. Includes file and LCD password protection.

Register Mapping

• Periodic read rules, error conditions, and activation of read rules for wireless or local wired Modbus devices.
• Periodic or status change write rules for wireless or local wired Modbus devices.
• Modbus/TCP Master read/write rules for external network devices.

Action Rules

• Thresholds with timers (IF/THEN/ELSE), min/max on/off times, logging options.
• Math/Logic rules (arithmetic and bitwise operators).
• Control logic (bitwise operators and SR/T/D/JK flip-flops).
• Trend analysis (averaging filters).
• Tracking (counting, on/off time).
• Email notifications.
• Push data on conditions.

User Interface

Simple interface with an LCD screen and four LED indicators.

• User Programmable LCD: Bind Sure Cross® radio, survey site signal strength, view register/output info, view system status/configuration.

Scheduler

• Time/calendar-based events, skip holidays, one-time events, dynamic scheduler updates, astronomical clock.

Optional Text Programming Language

ScriptBasic: Supports variables, arrays, functions, loops, IF/THEN/ELSE, bitwise operators, API commands, register access, string functions/operators, time commands.

Data Logging

• Periodic/event logging.
• Send log files via email.

API Interface

• Host-initiated control.
• Web service integration.

User-Defined LED Indicators

Indicate DXM700, process, or device status.

Application Overview

Ideal for smart factory and facility applications, including:

• Productivity Solutions: Call for parts/service, Pick-to-light, OEE Tower light monitoring.
• Predictive Maintenance and Monitoring: Vibration/temperature monitoring, Tank level monitoring, Non-contact condition monitoring.
• Environmental Monitoring: Temperature and humidity monitoring.

The DXM700 can provide visual indication, send email alerts, collect data, and interact with automation systems.

Specifications

Radio Specifications

• Range: 900 MHz, 1W: up to 9.6 km (6 miles); 2.4 GHz, 65mW: up to 3.2 km (2 miles).
• Antenna Minimum Spacing: 900 MHz (150mW/250mW): 2m (6ft); 900 MHz (1W): 4.57m (15ft); 2.4 GHz (65mW): 0.3m (1ft).
• Transmit Power: 900 MHz, 1W: 30 dBm (1W) conducted (up to 36 dBm EIRP); 2.4 GHz, 65mW: 18 dBm (65mW) conducted, ≤ 20 dBm (100mW) EIRP.
• Spread Spectrum: FHSS (Frequency Hopping Spread Spectrum).
• Link Timeout (Performance): Gateway configurable; Node defined by gateway.
• Antenna Connection: Extended Reverse Polarity SMA, 50 Ohm. Max torque: 0.45 N·m (4 lbf-in).
• Radio Data Packet Size (Multi-hop): 900 MHz: 175 bytes (85 Modbus registers); 2.4 GHz: 75 bytes (37 Modbus registers).

Radio Compliance

• 900 MHz Standard (1W): FCC ID: UE3RM1809, IC: 7044A-RM1809, IFT: RCPBARM13-2283.
• NOM: Approved for 900 MHz models.
• 2.4 GHz Standard (DX80-2400 radio module): FCC ID: UE300DX80-2400, IC: 7044A-DX8024, Radio Equipment Directive (RED) 2014/53/EU, ANATEL: 15966-21-04042.
• 2.4 GHz Standard (SX243 radio module): FCC ID: UE3SX243, IC: 7044A-SX243, RED 2014/53/EU.

Note 1: Radio range is with the included 2dBi antenna. Higher gain antennas can be used, but range depends on environment and line-of-sight. Site surveys are recommended.

Power and I/O Specifications

• Power Voltage: 12 to 30 V DC (Class 2 power supply (UL) or Limited Power Source (LPS) (CE)).
• Power Consumption: Avg. 35mA at 12V (excluding load).
• Logging: Max 8GB; removable Micro SD card.
• Security Protocols: VPN, SSL, and HTTPS.
• Power Connection: DXM700-B1: Terminal block; DXM700-B2: Barrel jack.

Structure

• Polycarbonate; DIN rail mounting option.

Communication Protocols

• Modbus RTU Master/Slave, Modbus/TCP, and EtherNet/IP.

Discrete Outputs

• Four, PNP/Sourcing.
• Update Rate: 125 ms.
• On Condition: Power <2V.
• Off Condition: Power <2V.
• Rating: 30 V DC, 100 mA max. Saturation voltage: <3V at 100mA. Leakage current: <10µA when off.

Required Overcurrent Protection

Warning: Electrical connections must be made by qualified personnel according to local and national electrical codes. Overcurrent protection must be provided in the final product application. Do not splice <24 AWG power leads.

Power Wiring (AWG) vs. Required Overcurrent Protection (Amps)

Modbus® is a registered trademark of Schneider Electric USA, Inc.

RS-485 Communication Specifications

• Hardware (Multi-hop RS-485): 2-wire, half-duplex.
• Baud Rate: 9.6k, 19.2k (default), or 38.4k (via DIP switch); 1200 and 2400 (via multi-hop configuration software).
• Data Format: 8 data bits, no parity, 1 stop bit.

Environmental Specifications

• Operating Conditions: -20 °C to +60 °C (-4 °F to +140 °F). Max relative humidity 95% (non-condensing). Radiated Immunity: 10 V/m (EN 61000-4-3).
• Shock and Vibration: Meets IEC 60068-2-6 and IEC 60068-2-27 standards. Shock: 30G, 11ms half-sine. Vibration: 10Hz to 55Hz, 0.5mm peak-to-peak amplitude.
• Enclosure Rating: IP20.

Dimensions

Visual Description: Diagrams show the physical dimensions of the DXM700-B1 and DXM700-B2 units, including width, depth, and height, as well as the locations of ISM radio and cellular antenna connections.

• DXM700-B1: 60mm (W) x 35.5mm (D) x 86mm (H) [2.36" x 1.4" x 3.39"].
• DXM700-B2: 60mm (W) x 35.5mm (D) x 94.5mm (H) [2.36" x 1.4" x 3.72"].
• ISM Radio Antenna Connection: 58.1mm (H) [2.29"].
• Cellular Radio Antenna Connection: 52.8mm (H) [2.08"].

Note: All measurements in mm [inches] unless otherwise stated.

Accessories

A comprehensive list of accessories is available for download (P/N b_3147091).

Cable Assemblies

• MQDC1-506-5ft, MQDC1-530-5ft, MQDC1-506RA-5ft, MQDC1-530RA-5ft (various lengths and connector types).

Surge and Static Protectors

• BWC-LFNBMN-DC.

Other Accessories

• Cable Glands: BWA-CG.5-3X5.6-10, BWA-HW-052.
• Antenna Cables: BWC-1MRSMN05-LMR200, BWC-2MRSFRS6-LMR200, BWC-4MNFN6-LMR400.
• Short Range Omnidirectional Antennas: BWA-202-D, BWA-902-D, BWA-902-RA, BWA-905-C, BWA-205-C (various frequencies, gains, connectors).
• Long Range Omnidirectional Antennas: BWA-908-AS, BWA-208 (various frequencies, gains, connectors).
• Long Range Yagi Antennas: BWA-9Y10.
• Cellular Antennas: BWA-CELLA-002 (multi-band, 2dBi, RP-SMA).
• Enclosures and DIN Rail Kits: BWA-AH864, BWA-AH1084, BWA-AH12106 (enclosures); BWA-AH8DR, BWA-AH10DR, BWA-AH12DR (DIN rail kits).
• Power Supplies: PSD-24-4 (3.9A, 24V DC), PSDINP-24-06 (0.63A, 24V DC), PSDINP-24-13 (1.3A, 24V DC), PSDINP-24-25 (2.5A, 24V DC), PSW-24-1 (1A, 24V DC, wall plug), PSWB-24-1 (1A, 24V DC, barrel jack).

Warnings and Important Notes

Warnings

• Remote Antenna Systems: Install qualified surge suppressors and ground properly. Failure to do so voids warranty. Minimize ground wire length and connect to a single-point ground system. During thunderstorms, do not touch devices.
• Exporting Sure Cross® Radios: Must comply with all national/regional RF regulations. Ensure device approval in the destination country. Use only approved antennas listed on Banner's website (max gain 9 dBm). Antenna impedance: 50 Ohm. Ensure EIRP does not exceed allowed limits.
• Do not operate 1W radios without an antenna, as this can damage the radio.

Important Notes

• Download full DXM700-Bx technical documentation from www.bannerengineering.com for detailed usage, applications, warnings, and installation instructions in multiple languages.
• ESD Sensitive Device: Follow proper handling procedures to prevent ESD damage (anti-static packaging, wrist strap, grounded surface).

Banner Limited Warranty

Banner warrants products for one year against defects in material and workmanship. Warranty does not cover damage from misuse, abuse, or improper application/installation. This warranty is exclusive and limited to repair or replacement. Banner is not liable for incidental, consequential, or special damages. Banner reserves the right to change product design. Modifications require Banner's written approval. English version is authoritative. Patent information available at www.bannerengineering.com/patents.

Certifications and Compliance

FCC Part 15 Class A

This device complies with FCC Part 15 Class A limits for commercial environments. It may cause interference if not installed and used correctly.

Industry Canada

Contains licence-exempt transmitters/receivers complying with Innovation, Science and Economic Development Canada's licence-exempt RSS(s). Operation is subject to two conditions: 1. Device must not cause interference. 2. Device must accept any interference.

ANATEL (Brazil)

Model DX80-2400. This equipment does not have the right to protection against harmful interference and cannot cause interference in authorized systems. More information at www.gov.br/anatel/pt-br/.

Regional Information

Mexico Information

Operation is subject to two conditions: 1. Device may not cause harmful interference. 2. Device must accept any interference. Equipment designed for antennas with max gain of 6 dBd (Omnidirectional) and 10 dBd (Yagi). Antenna impedance: 50 ohms.

Mexican Importer

Banner Engineering de México, S. de R.L. de C.V. (Address and contact details provided).