Vestil D-Series Hoppers

Receiving Instructions

After delivery, remove the packaging from the product. Inspect the product closely to determine whether it sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading. If the product is undamaged, discard the packaging.

NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance comply with laws, regulations, codes, and mandatory standards applied where the product is used.

Technical Service & Replacement Parts

For answers to questions not addressed in these instructions and to order replacement parts, labels, and accessories, call our Technical Service and Parts Department at (260) 665-7586. The department can also be contacted online at https://www.vestil.com/page-parts-request.php.

Electronic Copies of Instruction Manuals

Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php.

Specifications

Dimensions, net weight, and capacity figures are provided in the following tables.

Light duty fabricated from 12 gauge steel

Medium fabricated from 10 gauge steel

Heavy duty fabricated from 8 gauge steel

Heavy duty fabricated from 8 gauge steel (Continued)

Options

Heavy-duty polyethylene lids

Caster Kits

NOTE: Select a caster kit whose capacity equals or exceeds the maximum rated load of your hopper!

Exploded Parts Diagrams & Bill of Materials

The following sections provide exploded views and detailed parts lists for various D-Series hopper models. An exploded view shows the components of a product separated by a small distance, but aligned to show their relationship to one another.

D-25 Series Hoppers

D-PIN TINE LOCK OPTION: Hitch pin (45286), Tine lock pin (14-612-001)

Release Handle and Cable Replacement Kit: Part number 37-154-044

D-33 Series Hoppers

D-PIN TINE LOCK OPTION: Hitch pin (45286), Tine lock pin (14-612-001)

Release Handle and Cable Replacement Kit: Part number 37-154-044

D-50 Series Hoppers

D-PIN TINE LOCK OPTION: Hitch pin (45286), Tine lock pin (14-612-001)

Release Handle and Cable Replacement Kit: Part number 37-154-044

D-75 Series Hoppers

D-PIN TINE LOCK OPTION: Hitch pin (45286), Tine lock pin (14-612-001)

Release Handle and Cable Replacement Kit: Part number 37-154-044

D-100 Series Hoppers

D-PIN TINE LOCK OPTION: Hitch pin (45286), Tine lock pin (14-612-001)

Release Handle and Cable Replacement Kit: Part number 37-154-044

D-150 Series Hoppers

D-PIN TINE LOCK OPTION: Hitch pin (45286), Tine lock pin (14-612-001)

Release Handle and Cable Replacement Kit: Part number 37-154-044

D-200 Series Hoppers

D-PIN TINE LOCK OPTION: Hitch pin (45286), Tine lock pin (14-612-001)

Release Handle and Cable Replacement Kit: Part number 37-154-044

D-250 Series Hoppers

D-PIN TINE LOCK OPTION: Hitch pin (45286), Tine lock pin (14-612-001)

Release Handle and Cable Replacement Kit: Part number 37-154-044

D-300 Series Hoppers

D-PIN TINE LOCK OPTION: Hitch pin (45286), Tine lock pin (14-612-001)

Release Handle and Cable Replacement Kit: Part number 37-154-044

D-300-HD-NA, D-350-HD, D-400-HD and D-500-HD Series Hoppers

Release Handle and Cable Replacement Kit: Part number 37-154-044

D-PIN TINE LOCK OPTION: Hitch pin (45286), Tine lock pin (14-612-001)

Signal Words

SIGNAL WORDS in this manual draw the reader's attention to important safety-related messages.

• ⚠️ DANGER: Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY. Use of this signal word is limited to the most extreme situations.
• ❗ WARNING: Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY.
• ⚠️ CAUTION: Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE injury.
• ℹ️ NOTICE: Identifies practices likely to result in product/property damage, such as operation that might damage the product.

Safety Instructions

Vestil strives to identify all foreseeable hazards associated with the use of its products, but no manual can address every conceivable risk. Prevent injury by applying sound judgment whenever using this device. Acquire a copy of the latest version of ITSDF/ANSI B56.1 (“B56.1” or the “Standard”). The Standard is freely downloadable on www.ITSDF.org. Apply all portions of Part II “For the User" about the use of attachments and removable attachments. The following instructions complement provisions of B56.1.

❗ WARNING: Risk of serious personal injuries or death! Always apply the following safety instructions.

• Before this product may be used, U.S. Occupational Safety and Health Administration rule 1910.178(a)(4) and (a)(5) require that the owner/user: 1) Obtain written approval from the manufacturer(s) of all forklifts [or from a professional engineer] that will be used with the hopper; 2) Change capacity, operation, & maintenance instruction plates, tags, or decals accordingly; AND 3) Mark the forklift truck to identify the beam and show the approximate weight of the truck and beam combination at maximum elevation with load laterally centered. Requirements are published at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9828.
• DO NOT use this hopper with rough terrain lift trucks or telehandlers (boom trucks). ONLY use this hopper with high lift fork trucks utilizing a vertical mast and carriage. DO NOT mount the hopper on stackers or manually propelled lift trucks.
• DO NOT operate the truck carrying this hopper on unimproved surfaces. Only operate on concrete or asphalt surfaces.
• Read & understand this entire manual before using, inspecting, or servicing the hopper.
• Inspect the hopper as directed in the INSPECTIONS & MAINTENANCE section on p. 16. DO NOT use it unless it is in SATISFACTORY CONDITION. See RECORD OF SATISFACTORY CONDITION on p. 16.
• DO NOT use the hopper if the carriage chain is damaged or missing. DO NOT lift the hopper until it is securely connected to the carriage of the fork truck with the carriage chain.
• DO NOT fill the hopper beyond its maximum rated load. See SPECIFICATIONS tables on page 2.
• NO ONE should travel under the hopper at any time while it is elevated.
• NEVER wrap the release cable around your hand, fingers, or any other part of your body!
• Hoppers with lifting lugs can be lifted with overhead hoists and cranes. DO NOT lift a hopper unless the chute is securely latched to the frame.
• DO NOT allow people to ride on or in the hopper.
• DO NOT use the hopper if any label is unreadable or missing. Apply replacement labels before returning the hopper to service. See LABELING DIAGRAM on p. 17.
• ALWAYS apply proper lift truck operation techniques learned during your training program. Before raising the hopper from the floor, tilt the (forklift) mast toward the cab of the truck to ensure that the hopper will not slide off of the forks.
• DO NOT modify the hopper without first obtaining written approval from Vestil! Unapproved modifications might make the hopper unsafe & automatically void the LIMITED WARRANTY on p. 12.
• DO NOT dump the hopper UNLESS everyone in the vicinity is a safe distance from the dumping site.
• DO NOT dump the hopper unless the forklift is on an even, level surface.
• DO NOT exceed the load ratings or fill the hopper above the side walls. Injury to personnel or permanent damage to the equipment could result from overloading.

NOTE: This self-dumping hopper helps to prevent non-compliance with US Federal OSHA rule 1910.178(m)(5). Subpart 1910.178(m)(5)(iii) requires operators of powered trucks to fully lower the "load engaging means" [forks], neutralize truck controls, and set brakes whenever they dismount a lift truck &remain within 25ft of it. Operators can remain at the controls of their trucks throughout the dumping process while using this hopper.

National Standards

US OSHA Rule 1910.178 (29 CFR 1910.178; the "Rule") classifies this device as a "front-end attachment" whenever it is mounted on a lift truck. The Rule incorporates American National Standard ANSI/ITSDF B56.1 (the "Standard"). The Standard is published by the Industrial Truck Standards Development Foundation on its website (www.itsdf.org) where it is freely downloadable at http://www.itsdf.org/cue/b56-standards.html. Before putting this device into service, acquire a copy of the Standard. Apply all relevant parts of Part II: For the User. If instructions provided in this manual apparently conflict with the Standard, then apply the instructions in the Standard. Vestil requests that you immediately bring to its attention any conflicts you discover by contacting its TECHNICAL SERVICE department. Contact information is provided on the cover page of this manual.

Using the Hopper

Because this product is self-dumping, it helps to prevent non-compliance with US Federal OSHA rule 1910.178(m)(5). In particular, subpart 1910.178(m)(5)(iii), requires operators of powered trucks to fully lower the "load engaging means" (forks), neutralize truck controls, and set brakes whenever they dismount a lift truck and remain within 25ft of it. By allowing lift truck operators to remain at the controls of their trucks throughout the dumping process, there is no need to dismount the lift truck while dumping the hopper.

Confirm that the hopper chute is latched to the base frame (i.e. NOT released and cannot rotate) before filling the chute with refuse. Standard self-dumping hoppers are suitable for use indoors and outdoors and in most industrial and commercial settings. They are intended to be used with rider forklift trucks as a means for dumping non-hazardous refuse into larger trash receptacles. The chute rotates through a 70° dump angle. D-series hoppers can be dumped in 2 ways: 1) Manually--by pulling the release cable; and 2) Remotely--by pressing the bumper plate against an object.

1. Step 1: Drive the lift truck forward and insert the forks into the fork tubes. Drive forward until either: 1) the tips of the forks begin to stick out of the ends of the tubes; or 2) if the forks are not long enough to extend all the way through the tubes, drive forward as far as possible. If your hopper includes tine lock option D-PIN, drive as far forward as possible. Then, insert the tine lock pins (14-612-001) through the pin holes in the pin brackets at the end of each fork tube. Secure the tine lock pins in place with hitch pins (45286).
2. Step 2: Wrap the chain around part of the fork carriage. Connect the quick link at the end of the chain to a link in the chain with as little slack as possible.

❗ WARNING: DO NOT wrap the release cable around any part of your body, especially your hands. DO NOT attach the handle to your clothing. If you do and the chute is released, you might be seriously injured.

3. Step 3: If you will release the chute manually by pulling the release handle, store the handle within reach of the forklift operator, for example by hooking it to the frame of the cab. Make sure that there is plenty of slack in the cable to avoid accidentally releasing/dumping the chute.
4. NOTE: If you will use the bumper plate mechanism to dump the chute, attach the handle to the hopper frame. Do not hook the handle to the chute! It could be torn from the cable when the chute is dumped.
5. Step 4: Drive the forklift to the trash receptacle. Before raising the hopper, unlock the latch lever by pulling the finger tab until the lock disengages the latch bar. See diagrams with Step 5.
6. Step 5: Raise the forks and tilt the forklift mast backwards (towards the cab). Tilting the mast backwards makes it easier to release the latch. The hopper can now be dumped manually or remotely:
   • A) Manually: elevate the entire hopper above the side wall of the dumpster. See diagram A. Tilt the mast forward slightly and pull the release cable. NOTE: NEVER wrap the release cable around any part of your body, particularly fingers, hands, and arms.
   • B) Remotely: elevate the hopper so that the bumper plate can contact the side of the dumpster at or near the top. See diagram B. Drive the forklift toward the dumpster and press the bumper plate against the top of the side wall. Tilt the mast forward slightly, if necessary, to dump the chute.
7. Step 6: Return the chute to the latched position. Tilt the forklift mast toward the cab and back away from the dumpster. The hopper should automatically return to the latched position. Confirm that the chute is latched to the base by tilting the mast forward (away from the cab). The chute should not dump. If the chute will not latch by tilting the mast backwards, set the hopper on the ground and manually latch the chute to the frame. Press down on the rear wall of the chute until the latch lever engages the latch bar. Apply the lock.

Record of Satisfactory Condition

After receiving the unit and before using it for the first time, create a record that describes the appearance and operation of the hopper. Thoroughly photograph the unit from multiple angles. Take close range photographs of the labels, release mechanisms, safety chain—particularly at each end, pivot points, and pivot point hardware. Mount the hopper on the forks of your forklift and apply the safety chain. Elevate the hopper and release the chute. Record your observations about how the unit looks and sounds as the chute rotates. Lower the unit and secure the chute to the frame. Record your observations. This written record establishes satisfactory condition. Compare the results of all inspections to this record to determine whether a component is in satisfactory condition or requires repair or replacement. If issues are discovered during an inspection, DO NOT use the hopper until it is restored to satisfactory condition. Purely cosmetic changes, like damaged surface coating (paint or powdercoat) are not changes from satisfactory condition. However, touchup paint should be applied wherever the finish is damaged as soon as damage occurs.

Inspections & Maintenance

Inspections and repairs should only be performed by qualified persons. Compare the results of each inspection to the RECORD OF SATISFACTORY CONDITION (the "RECORD"). Do not use the hopper unless all parts are in satisfactory condition. Replace parts that are not in satisfactory condition before using the hopper again. DON'T GUESS! If you have any questions about the condition of your hopper, speak with TECHNICAL SERVICE personnel. The phone number is provided on the cover page of this manual. Never make temporary repairs of damaged or missing parts. Only use manufacturer-approved replacement parts.

1. Step 1: At least once per month, tag the hopper "Out of Service."
2. Step 2: Inspect the hopper. Replace any component that is not in satisfactory condition.
   1. Pivot points: Check for excessive wear, warping, or other significant damage to pivot pins, cotter pins, and pin receivers.
   2. Hopper chute and base frame: Examine the structures for damage, deformation, and corroded or excessively rusted regions. Remove rust with a steel bristle brush and apply touch-up paint to exposed metal.
   3. Hardware (bolts, nuts, pins, cotter pins, retaining rings): Inspect hardware for looseness and severe wear. Tighten loose connections and replace all damaged hardware.
   4. Casters (if hopper is equipped with caster kit): Check for looseness, excessive wear, and damage to the caster wheels, caster bearings, mounting brackets, and mounting hardware.
   5. Release mechanism: The torsion spring should cause the latch lever to automatically recoil and the lever should firmly contact the release lock bar. Check the release cable for frays, thinning, corrosion, and bird-caging. Replacement kit 37-154-044 (shown in exploded views on p. 5-13) includes a handle, cable, and 2 wire clamps (1/4"). To install a replacement handle and cable kit, loosen the nuts of both wire clamps and feed the free end of the cable through the clamps. Insert the end of the cable through the hole in the manual chute release lever (see diagram on p. 15). Feed the cable back through the clamps and tighten all 4 nuts.
   6. Pivot points: Listen for unusual sounds. Watch for irregular movements. Remove dirt and debris from areas that could affect the dumping motion.
   7. Carriage chain: Examine the chain, the attachment to the base frame, & the quick links for damage.
   8. Labels: All labels should be present in the locations shown in the Labeling Diagram on p. 17.
3. Step 3: Make all adjustments, replacements, and repairs necessary to restore satisfactory condition.

❗ WARNING: DO NOT modify the hopper in any way without first obtaining written approval from Vestil. Modifications automatically void the Limited Warranty and might make the hopper unsafe to use. Modifications are changes that alter the hopper, like or removing or bending a component.

4. Step 4: Make a dated record of all repairs and replacements.

Labeling Diagram

The unit should be labeled as shown in the diagram. Label content and location are subject to change so your product might not be labeled exactly as shown. Compare this diagram to your Record of Satisfactory Condition. Replace all labels that are damaged, missing, or not easily readable (e.g. faded). Order replacement labels by contacting the Replacement Parts Department online at https://www.vestil.com/page-parts-request.php. Alternatively, you may request replacement parts and/or service by calling (260) 665-7586 and asking the operator to connect you to the Parts Department.

A: Label 620 (left side in-line with manual release handle)

⚠️ WARNING: DO NOT wrap release cable around hand. Severe injury or amputation might occur if cable wrapped around body part when chute dumped. STAY CLEAR of hopper when dumping. DO NOT hook manual release handle on hopper when using bumper release. Each person who uses this hopper should have access to the user manual. Copies of the manual can be downloaded from www.vestil.com. (Also contains Spanish and French text: ADVERTENCIA / ATTENTION)

B: Label 1037 (CAUTION on side of hopper)

⚠️ CAUTION / ATENCIÓN / ATTENTION: DO NOT PLAY ON OR AROUND THE UNIT.

C: Label 1023 (CAUTION on side of hopper)

⚠️ CAUTION / ATENCIÓN / ATTENTION: DO NOT PLAY ON OR AROUND THE UNIT.

D: Label 220 (both sides)

WARNING / ADVERTENCIA / AVERTISSEMENT: KEEP CLEAR WHEN IN USE.

E: Label 208 (both fork tubes)

⚠️ WARNING: KEEP CLEAR OF PINCH POINT / ADVERTENCIA: MANTENGASE ALEJADO DEL PUNTO DE CORTE / AVERTISSEMENT: SE TENIR À DISTANCE DU POINT DE PINCEMENT.

F: Label 995

⚠️ WARNING: DO NOT use this product to lift or transport people. / ADVERTENCIA: NO use este producto para transportar o elevar personas.

G: Model specific label (see tables)

H: Label 1210

⚠️ WARNING: Using this front end attachment exposes occupants & bystanders to risks of serious personal injuries or death. DO NOT use this front end attachment with rough terrain lift trucks or telehandlers (boom lifts). ONLY use this attachment with high lift fork trucks utilizing a vertical mast and carriage. DO NOT operate truck with attachment on unimproved surfaces. ONLY operate the truck with the attachment on concrete or asphalt surfaces capable of supporting the truck and a full capacity load.

I: Label 1049

⚠️ WARNING: Improper use of this fork attachment might result in death or serious injury. • Using this front end attachment affects lift truck center of gravity. Before using this fork attachment, US Federal regulation 29 CFR 1910.178 requires you to contact the manufacturer of your lift truck and request: 1. Written approval [29 CFR 1910.178(a)(4)] 2. Markings for (fork) lift truck that: Identify the attachment; Give approximate weight of truck and attachment at maximum elevation with laterally-centered load. [29 CFR 1910.178(a)(5)]. DO NOT use UNTIL lift truck is marked with corrected capacity tags. CAPACITY OF TRUCK & ATTACHMENT COMBINATION MIGHT BE LESS THAN CAPACITY OF ATTACHMENT. CONSULT TRUCK CAPACITY TAG/LABEL.

Limited Warranty

Vestil Manufacturing Company ("Vestil") warrants this product to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a replacement for a defective, original part covered by the warranty after we receive a proper request from the Warrantee (you) for warranty service.

Who may request service?

Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid.

Definition of "original part"?

An original part is a part used to make the product as shipped to the Warrantee.

What is a "proper request"?

A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests by one of the following methods:

• US Mail: Vestil Manufacturing Company, 2999 North Wayne Street, PO Box 507, Angola, IN 46703
• Fax: (260) 665-1339
• Phone: (260) 665-7586
• Email: info@vestil.com (Enter "Warranty service request" in the subject field.)

In the written request, list the parts believed to be defective and include the address where replacements should be delivered. After Vestil receives your request for warranty service, an authorized representative will contact you to determine whether your claim is covered by the warranty. Before providing warranty service, Vestil will require you to send the entire product, or just the defective part (or parts), to its facility in Angola, IN.

What is covered under the warranty?

The warranty covers defects in the following original, dynamic parts: motors, hydraulic pumps, motor controllers, and cylinders. It also covers defects in original parts that wear under normal usage conditions ("wearing parts"), such as bearings, hoses, wheels, seals, brushes, and batteries.

How long is the warranty period?

The warranty period for original dynamic components is 90 days. For wearing parts, the warranty period is 90 days. Both warranty periods begin on the date Vestil ships the product to the Warrantee. If the product was purchased from an authorized distributor, the periods begin when the distributor ships the product. Vestil may, at its sole discretion, extend a warranty period for products shipped from authorized distributors by up to 30 days to account for shipping time.

If a defective part is covered by the warranty, what will Vestil do to correct the problem?

Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact you to discuss your claim.

What is not covered by the warranty?

The Warrantee (you) is responsible for paying labor costs and freight costs to return the product to Vestil for warranty service.

Events that automatically void this Limited Warranty.

• Misuse;
• Negligent assembly, installation, operation or repair;
• Installation/use in corrosive environments;
• Inadequate or improper maintenance;
• Damage sustained during shipping;
• Collisions or other accidents that damage the product;
• Unauthorized modifications: Do not modify the product IN ANY WAY without first receiving written authorization from Vestil.

Do any other warranties apply to the product?

Vestil Manufacturing Co. makes no other express warranties. All implied warranties are disclaimed to the extent allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty. Vestil makes no warranty or representation that this product complies with any state or local design, performance, or safety code or standard. Noncompliance with any such code or standard is not a defect in material or workmanship.