Xinje XD Series PLC Fast Manual
Thank you for purchasing Xinje XD series PLC. This manual introduces the specifications, electrical characteristics, and usage methods of XD series PLC. Please read this manual carefully before use. For design methods and instructions of XD programs, refer to the "XD/XL Series Programmable Controller Instruction User Manual" and "XD/XL Series Programmable Controller Positioning User Manual". For XD hardware introduction, refer to the XD/XL Series Programmable Controller Hardware User Manual.
XD Series PLC Features
- Higher instruction processing speed (about 12~15 times of XC Series)
- Compatible with most common functions of XC series
- Please use V3.5.1 and later programming software for XD2 series PLC
Product Information - Naming Rule
Example: XDM-60 PT 10 L-E
① Series: XD (XD series PLC), 1 (XD series easy type), 2 (XD series basic type), 3 (XD series standard type), 5 (XD series enhanced type), M (XD series motion control type), C (XD series motion bus type)
② Type: PT (Standard type)
③ I/O points: 10, 16, 24, 32, 48, 60
④ Input type: - (NPN input), P (PNP input)
⑤ Output type: R (relay output), T (transistor output), RT (hybrid relay and transistor output)
⑥ Program capacity: L (large capacity), - (normal capacity)
⑦ Power supply: E (AC220V), C (DC24V)
XD Series PLC General Specification (Table 1)
| Item | Specification |
| Insulation voltage | Up DC500V 2MΩ |
| Anti-jamming | Noise voltage 1000Vp-p plus pulse 1 minute |
| Environment temperature | 0°C~60°C |
| Environment humidity | 5%RH~95%RH (no condensation) |
| USB port 1 | USB fast download port, connect PC to download/upload/monitor (XD1/XD2/XDC series PLC do not have USB port) |
| COM0 2 | RS232 port, connect PC to download/upload/monitor (Only XD1 and XD2 series PLC have COM0) |
| COM1 | RS232, connect PC, HMI to programming or debug |
| COM2 3 4 | RS485, connect intelligent instrument, frequency converter (XD1-10/16 has no COM2 which is RS485 port. For XDC series PLC, COM2 port is divided into RS232 and RS485 port. The two communication ports cannot be used at the same time) |
| COM3 | Used to connect the left expansion ED module |
| Installation | Install on the rail directly with screw M35 |
| Ground (FG) | The third ground (cannot ground together with high voltage) |
XD Series PLC Performance (Table 2)
| Item | Specification |
| Program execution mode | Cyclic scanning mode |
| Programming mode | Instruction, ladder chart |
| Processing speed | 0.05us |
| Memory | FlashROM and lithium battery (3V button battery) |
| User program capacity | 256KB(XD1/XD2/XD3), 512KB(XD5/XDM), 384KB(XDC), 1.5MB(XDM-60T4L-E) |
| High speed counter, pulse output, external interruption | High speed processing ability |
| Password protection | 6-bit ASCII |
| Self diagnostic function | Power on self-inspection, monitoring timer, syntax checking |
Internal Coil and Register Areas
- Internal coil (M, HM): XD1/XD2/XD3: M0~M7999 [HM0~HM959] *5; XD5/XDM/XDC: M0-M6999 [HM0~HM11999] *5
- Special use (SM): XD1/XD2/XD3: SM0~SM2047; XD5/XDM/XDC: SM0~SM4999
- Process (S): XD1/XD2/XD3: S0~$1023 [HS0~HS127]; XD5/XDM/XDC: S0~S7999 [HS0~HS999]
- Timer (T): XD1/XD2/XD3: T0~T575 [HT0~HT95] *5; XD5/XDM/XDC: T0~T4999 [HT0-HT1999] *5
- Counter (C): XD1/XD2/XD3: C0~C575 [HC0~HC95] *5; XD5/XDM/XDC: C0~C4999 [HC0-HC1999] *5
- Data register (D): XD1/XD2/XD3: D0~D7999 [HD0~HD999]; XD5/XDM/XDC: D0~D69999 [HD0~HD24999] *5
- Special use (SD): XD1/XD2/XD3: SD0~SD2047; XD5/XDM/XDC: SD0~SD4999
- FlashROM register (FD): XD1/XD2/XD3: FD0~FD5119; XD5/XDM/XDC: FD0~FD8191
- Special use (SFD): XD1/XD2/XD3: SFD0~SFD1999; XD5/XDM/XDC: SFD0~SFD5999
Communication Port Definition
The XD series PLC has three communication ports (XDC series standard configuration is two communication ports): one USB port (XD1/XD2 series is serial port COM0, XDC is COM2), one RS232 serial port (COM1), and one RS485 port (COM2). One to two of RS232 or RS485 communication ports (COM4/COM5) can be extended through BD board (XD-NS-BD or XD-NE-BD). COM3 is used to extend the left extended ED module.
USB communication port: Connects to PC programming software and PLC via a USB download cable. USB driver needs to be installed.
RS232 serial port (COM1): Connects to programming software, PC, HMI, and meters.
RS485 port (COM2): Connects to HMI, meters, and programming software. Supports MODBUS, X-NET fieldbus communication, and free format communication.
Extended communication ports (COM4 and COM5): Used to communicate with instruments via BD boards (XD-NE-BD, XD-NS-BD, XD-NO-BD).
Input Specification and Wiring
Input is divided into NPN and PNP modes.
NPN Mode
- Input signal voltage: DC24V±10%
- Input signal current: 7mA/DC24V
- Input ON current: Above 4.5mA
- Input OFF current: Below 1.5mA
- Input response time: About 10ms
- Input signal mode: Contactor input or NPN open collector transistor
- Circuit insulation: Photocoupling insulation
- Input action display: LED lights when the input is ON
- Wiring examples: Switch button wiring, 3-wire (NPN) proximity switch wiring, 2-wire (NPN) proximity switch wiring.
PNP Mode
- Input signal voltage: DC24V±10%
- Input signal current: 7mA/DC24V
- Input ON current: Above 4.5mA
- Input OFF current: Below 1.5mA
- Input response time: About 10ms
- Input signal mode: Contactor input or PNP open collector transistor
- Circuit insulation: Photocoupling insulation
- Input action display: LED lights when the input is ON
- Wiring examples: Switch button wiring, 3-wire (PNP) proximity switch wiring, 2-wire (PNP) proximity switch wiring.
Output Specification and Wiring
Relay Output
- External power supply: Below AC250V, DC30V
- Circuit insulation: Mechanical insulation
- Action indicator: LED light
- Max load: 3A
- Resistant load: 80VA
- Inductive load: 100W
- Min load: DC5V 2mA
- Response time: OFF→ON 10ms, ON→OFF 10ms
- Wiring: Relay output circuit diagram showing connections for AC and DC loads, including protection with fuses and surge absorbers.
Transistor Output
- External power: DC5~30V
- Circuit insulation: Light coupling insulation
- Action indicator: LED light
- Max load: 0.3A per point, 0.5A total for 4 points
- Open circuit leakage current: Below 0.1mA
- Response time: OFF→ON Below 0.2ms, ON→OFF Below 0.2ms
- Wiring: Transistor output wiring diagram showing connections for DC loads, including protection with fuses.
High Speed Pulse Output
Models: T4, T6, T10
High speed pulse output terminal: Y0-Y1 (T4), Y0-Y3 (T6), Y0-Y5 (T10), Y0-Y11 (T10)
For inductive loads in AC circuits, use an RC instantaneous voltage absorption circuit. For inductive loads in DC circuits, add a freewheeling diode.
Safety Notes
Control System Design Notes
- Design safe circuits, ensuring the control system works safely during power outages or PLC faults.
- Implement emergency brake circuits, protection circuits, and interlock circuits for safety.
- Design external protection circuits and safety mechanisms for output signals related to major accidents.
- Be aware that all outputs shut down during system errors, and output control may be lost during controller circuit errors.
- PLC is designed for indoor environments; ensure power supply systems have lightning protection.
Installation and Wiring Notes
- Do not use PLC in dusty, high temperature, humid, or corrosive environments.
- Prevent foreign objects from entering controller vents during wiring.
- Ensure wiring of installation boxes is solid and reliable.
- Use shielded cables for high-frequency signals in high-interference environments.
Run and Maintenance Notes
- Connect and disconnect cables only after power is shut down.
- Understand the manual and confirm safety before online modification or forced output.
- Process old products as industrial waste.
- Ensure power is cut off when installing/uninstalling extension cards.
- Replace batteries with power on only if data memory is not lost, and by a professional with insulating gloves.
Product Dimension and Installation
Installation
Basic units and expansion modules can be installed using guide rails or screws.
- Guide rail installation: Use DIN46277 rail (35mm width).
- Screw installation: Use M3 screws.
Product Dimension
Diagrams showing product dimensions for various XD series models (XD1, XD2, XD3, XD5, XDM, XDC) with different I/O points.
Power Supply Specification
AC Power Supply
- Rated voltage: AC100V~240V
- Voltage allowable range: AC100V~240V
- Rated frequency: 50/60Hz
- Allowable instant power outage: Interruption time ≤0.5 AC period, space ≥1 second
- Impact current: Max below 40A 5ms/AC100V, Max below 60A 5ms/AC200V
- Max consumption power: 15W (16 points) /30W (24 points and up)
- Power supply for sensor: 24VDC±10% 16 points max 200mA, 32 points max 400mA
DC Power Supply
- Rated voltage: DC24V
- Voltage allowable range: DC21.6V~26.4V
- Rated frequency: Not applicable
- Allowable instant power: 120mA DC24V
- Impact current: 10ms DC24V
- Max consumption power: 15W (16 points) /30W (24 points and up)
- Power supply for sensor: 24VDC±10% 16 points max 200mA, 32 points max 400mA
The PLC basic unit provides DC24V power output for sensors. Note that this terminal cannot be powered by an external power supply.
Diagrams and Wiring Examples
The document includes various diagrams illustrating:
- Programming cable wiring diagram (Mini Din 8-core plug)
- COM1, COM2 (RS232) pin diagram
- NPN and PNP input wiring examples
- Relay output wiring diagram
- Transistor output wiring diagram
- Product structure diagrams showing main unit and expansion modules
- Installation diagrams for guide rail and screw mounting
- Communication port interface diagrams for BD boards
