ZIPPER ZI-EMR30AHLI Electric Moped User Manual

Table of Contents

• Safety Signs and Symbols
• Technical Specifications
• Assembly
• Operation
• Cleaning, Maintenance, Storage, Disposal
• Troubleshooting
• Wiring Diagram
• Spare Parts
• Warranty and Guarantee
• Product Monitoring

Safety Signs and Symbols

This section details various safety signs and their meanings to ensure safe operation. It includes general safety instructions, specific warnings for the vehicle, and guidelines for protective clothing and pre-operation checks.

Key Safety Points:

• Always read and understand the user manual before operation.
• Pay attention to all safety signs and warnings on the vehicle.
• Ensure all safety devices are in good working order.
• Do not operate the vehicle if you are tired, unfocused, or under the influence of alcohol, drugs, or medication.
• Protect the battery from heat, fire, and water.
• Never attempt to modify, repair, or short-circuit the battery.
• Avoid submerging the electronic hub of the rear wheel in water to prevent short circuits.
• Always wear appropriate protective clothing, including a helmet and sturdy, non-slip shoes.
• Perform a visual inspection of the vehicle before each use.
• Never operate the accelerator and brakes simultaneously.
• Ride with foresight and adjust speed according to road conditions.

Technical Specifications

The ZIPPER ZI-EMR30AHLI is an electric moped with the following specifications:

Assembly

The vehicle comes partially assembled. Follow these steps to complete the assembly:

1. Assemble Steering Head: Carefully attach the steering head, ensuring cables are not pinched.
2. Fix Steering Head: Secure the steering head with the provided screw and lock nut.
3. Mount Light Cover: Place and secure the cover over the cable duct.
4. Plug Connection: Connect the appropriate cables, ensuring correct color matching. Perform a light and indicator test before securing the cover.
5. Mount Front Cover: Secure the front cover with screws, ensuring no cables are pinched.
6. Remove Protective Film: Carefully peel off the protective film from the LCD display.
7. Axle Attachment: Unscrew the nut and remove the screw and centering bushings securing the front axle for transport.
8. Jacking Up the Vehicle: Extend the main stand and use a support to raise the front forks for front wheel mounting.
9. Mount Front Wheel: Insert the wheel, ensuring the brake disc is correctly positioned between the brake pads. Secure with the provided sleeves and nut.
10. Assemble Rear-View Mirror: Screw in the mirrors and adjust for optimal rear visibility.
11. Mount Back Rest: Attach the backrest to the pillion handlebar using screws.
12. Place Rubber Mat: Position the rubber mat near the driver's footrest.

Important: After assembly, the brakes must be checked for proper function and adjusted if necessary.

Operation

Ensure the vehicle is in perfect condition before operating. Perform a visual inspection and check all safety devices and operating elements.

Checklist Before Each Use:

• Tyre tread depth and pressure.
• Tyres in good condition.
• Lights and horn operational.
• Rear-view mirrors adjusted.
• Handlebars firm and straight.
• Brakes in working order.
• Sufficient brake fluid and no air bubbles.
• Vehicle undamaged.
• All bolts tight.
• Defects rectified.
• Insurance and inspection sticker up to date.
• Suitable crash helmet available.

Charging the Battery:

• WARNING: Risk of fire and explosion due to damaged batteries. Only use the original battery.
• WARNING: Fire hazard due to incorrect charger. Only use the original charger.
• Ensure the vehicle is switched off and the circuit breaker is 'ON'.
• Connect the charger to the charging socket and then to the power supply.
• The charging symbol will indicate the charging status.
• Disconnect the charger from the power supply first, then from the vehicle.
• The battery can be removed for charging.

Adjusting Rear-View Mirrors:

• WARNING: Risk of accident due to distraction. Adjust mirrors only when the vehicle is stationary.
• Adjust mirrors for optimal rear visibility.

Remote Control:

• Lock Closed (1): Alarm system activated.
• Lock Open (2): Alarm system deactivated.
• Bell (3): Signal tone for locating the vehicle.
• Flash (4): Allows driving without the key (deactivate with Lock Open).

Switching the Vehicle On/Off:

• Switch On: Ensure isolating switch is 'ON', insert and turn ignition key to the right. Fold in stands.
• Switch Off: Turn ignition key to the left. Vehicle is switched off. Fold in stands.
• Park Position: Turn handlebars to the left, press ignition key, and turn to park position.

Operation of Brake Levers:

• The vehicle interrupts motor power when brake levers are actuated.
• Take off the accelerator and actuate brake levers (1 & 2) in a controlled manner.
• Front brake is for stopping on a straight road.
• Rear brake is for reducing speed or cornering.
• For emergency braking, actuate both levers simultaneously and strongly.

Operation of Lighting:

• Lighting is activated automatically when the ignition is switched on.
• High beam: Switch to position (1).
• Dipped beam: Switch to position (2).
• High beam flasher: Press switch towards low beam position.
• Turn Signals: Slide switch (4) left/right. Press button to deactivate.
• Hazard Warning Lights: Press switch (5) to turn on/off.
• Storage Compartment Lighting: Press switch (6) to turn on/off.

Use the Horn:

• Press button (1) for the horn. Release to stop the sound.
• Observe traffic regulations when using the horn.

Parking Switch:

• Switch On: Press park switch (1). Throttle grip deactivated, 'P' displayed.
• Switch Off: Press park switch (1). Throttle grip reactivated.

Driving Mode Selection:

• Pos. I: Up to 25 km/h power support.
• Pos. II: Up to 35 km/h power support.
• Pos. III: Up to 45 km/h power support.
• Select mode based on traffic and regulations.

Operation of Throttle Grip:

• Increase Speed: Turn throttle grip downwards.
• Reduce Speed: Turn throttle grip upwards.

Using Main/Side Stand:

• Side Stand: For temporary stopping. Switch off vehicle, ensure stable ground, fold out stand, tilt vehicle, turn handlebars left, activate parking position. Note: Safety switch is activated when side stand is out.
• Main Stand: For parking. Switch off vehicle, ensure stable ground, balance vehicle, push down stand, balance, turn handlebars left, activate parking.

Passenger Footrest:

• Fold out for passenger; fold in when not in use.

USB Charging Socket:

• Connect a USB cable to charge electronic devices. Store device safely.

Cleaning, Maintenance, Storage, Disposal

Cleaning:

• WARNING: Disconnect battery before cleaning and secure against restart. Wear protective equipment.
• Regular cleaning ensures longevity and safe operation.
• NOTE: Do not use solvents or high-pressure cleaners. Never clean electronic parts with water.
• Remove mud and dirt after each use. Lubricate bare parts with acid-free oil.

Maintenance:

• The vehicle is low-maintenance. Repair malfunctions immediately.
• Check safety devices and warning labels regularly.
• Use only proper tools and original spare parts.
• Maintenance Plan: Intervals for checks depend on operating conditions.

Checking Tire Pressure:

• Open valve cap, connect pressure gauge, inflate to specified pressure, close valve cap.

Checking Disc Brake:

• Regularly check brake discs for scoring, cracks, rust, and minimum thickness.
• Check brake pads for minimum thickness and even wear.

Removing Battery (for charging/storage):

• Open seat, disconnect plug (1), remove battery (2).
• NOTE: Battery is heavy.
• CAUTION: Avoid damaging cables during removal/installation.

Checks and Functional Tests by a Specialized Workshop:

• Always have maintenance performed by specialized personnel.
• Observe maintenance intervals according to national regulations.

Storage:

• NOTE: Improper storage can damage components. Store in a dry, frost-proof, well-ventilated, lockable place away from heat sources.
• Park on main stand, charge battery fully, switch off vehicle and remove key.
• Switch off cut-off switch. Protect from direct sunlight. Check tire pressure monthly.

Disposal:

• Observe national waste disposal regulations. Do not dispose of the vehicle or components in residual waste. Contact local authorities for disposal options.

Troubleshooting

Consult a specialist if you cannot perform repairs or lack the necessary training.

WARNING: Disconnect the battery before troubleshooting and secure against restart. Wear protective equipment.

Electrical Wiring Diagram

A wiring diagram is provided to illustrate the electrical connections of the vehicle.

Spare Parts

Use only original ZIPPER spare parts for optimal performance and longevity. Order spare parts directly from ZIPPER's homepage or contact customer service. Always provide the machine type and part number.

Warranty and Guarantee

ZIPPER machines are subject to legal warranty terms. For electrical and mechanical components, this is typically 2 years, and 6 months for batteries and wear parts. Claims must be reported to the dealer with a copy of the original invoice. Defects due to incorrect usage, unauthorized modifications, or use of non-original parts are excluded from warranty.

For service after the warranty period, contact authorized repair shops or ZIPPER MASCHINEN GmbH.

Product Monitoring

ZIPPER monitors product quality after delivery. Customer feedback on experiences, suggestions, and encountered malfunctions is valuable for product improvement. Please send your observations via email or post.