Installation Guide for VERMONT CASTINGS models including: DVP-RVTK, DVP-RVTK Direct Vent Termination Kits, Direct Vent Termination Kits, Vent Termination Kits, Termination Kits, Kits
Thru Roof Flex Termination Kit
Horizontal Vent Termination Kit
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DocumentDocumentAddendum Installation Instructions 5" x 8" DVP Direct Vent Termination Kit The information in this instruction manual supersedes the venting information located in the owners manual shipped The following termination kits can only be used with DVP-RVTK Horizontal Kit 1, Termination Cap 1, Firestop, 1" (square) 1, Adjustable Pipe 4, #8 x 1" Screw 4, #8 x 3" Screw DVP-RVTM Horizontal Termination Cap 4, Termination Caps 4, Firestop, 1" (square) 16, #8 x 1" Screw 16, #8 x 3" Screw DVP-HVTK Termination Kit 1, Termination Cap 1, Firestop, 1" (square) 1, Firestop, 3" (rectangular) 1, Adjustable Pipe 1, 90° Elbow 8, #8 x 1" Screw 8, #8 x 3" Screw DVP-HSFTK Flex Horizontal Termination Kit 1, Termination Cap 1, Firestop, 1" (square) 1, Flex Adapter Starter (5" inner /8" outer) 1, Flex Adapter, 5" 1, Flex Adapter, 8" 1, Flex 5" x 48" 1, Flex 8" x 48" 2, Clamp, 5" 2, Clamp, 8" 4, #8 x 1" Screw 24, #10 x 1/2" Self-drilling Screw 4, #8 x 3" Screw 3, Spacer Springs DVP-TRFK Through the Roof Termination Kit 1, Vertical Termination Cap 1, Storm Collar 1, Rigid Pipe, 2' 1, Flex Adapter Starter (5" inner/8" outer) 1, Flex Adapter, 5" 1, Flex Adapter, 8" 1, Roof Support 2, Clamps, 5" 2, Clamps, 8" 6, Wood Screws, 2" 24, #10 x 1/2" Self-tapping Screws 3, Springs, 8" 1, Spacer CAUTION All Vermont Castings Group Direct Vent Fireplaces have been tested and approved to ANSI / CSA Standards and will operate safely when installed in accordance with this installation, then follow these instructions carefully to WARNING Always maintain minimum clearances around vent sections of this vent system require a minimum of 3" (76 mm) clearances to combustibles at the top of the 12 when top venting, the clearance to combustibles is 1" on horizontal run must have a 1/4" rise for every one (1) WARNING · Any common venting of this gas appliance with other · Do not connect this appliance to a chimney flue WARNING Failure to follow these instructions may create a possible 20307393 Rev 1 0315 5" x 8" DVP Termination Kit IMPORTANT SAFETY INFORMATION · PRE-INSTALLATION INFORMATION Before You Start - · Figure 1 · · The installation must conform with local codes or in the absence of local codes, with the National Fuel Gas · Technologies Direct Vent Pipe Components and Ver- Tools: Measuring Tape Pliers Building Supplies: Electric drill and bits Square Caulking Material (noncombustible) · WARNING minimum and maximum venting requirements of your · regular basis to make sure that no debris is interfering - WARNING Any horizontal run must have a 1/4" rise for every one WARNING Termination cap must be positioned so the embossed Figure 1 Termination Cap on Wall 2 20307393 ATTENTION 5" x 8" DVP Termination Kit Assemble Pipe Sections ATTENTION The vent kits described in this manual are tested as part A ASSEMBLE DVP VENT SECTIONS WARNING Risk of Fire/Explosion/Asphyxiation! Improper support supports and connect vent sections per installation DO NOT allow vent to sag below connection B Figure 2 Inner/Outer together (see Figure 3) and the seams are not aligned Attach the First Vent Component to Starter Collar · Push the pipe section into the appliance collar until all For 90° and 45° elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be Note: The end of the pipe sections with the lances/ tabs on it will face toward the appliance. Commercial or High-Rise Applications All outer pipe joints must be sealed with high temperature aluminum foil tape, including the slip section that connects · Figure 3 Snapped A B 20307393 3 5" x 8" DVP Termination Kit Make sure the seams are not aligned to prevent unintentional disconnection. Assemble Slip Sections Slide together to the desired length, making sure that a CORRECT Figure 4 Snapped INCORRECT WARNING Risk of Fire/Explosion! DO NOT break seals on slip The pipe and slip section need to be secured by driving two screws through the overlapping portions of the outer This will secure the slip section to the desired length and WARNING Fire Risk Exhaust Fumes Risk · · · · Figure 5 Slip Section Pilot Holes Figure 6 Screws into Slip Section 4 20307393 Secure the Vent Sections 5" x 8" DVP Termination Kit WARNING Risk of Fire/Explosion/Asphyxiation! Improper support supports and connect vent sections per installation Figure 9 Rotate Seams for Disassembly Figure 7 Securing Vertical Pipe Sections Figure 10 Align and Disassemble Vent Sections INSTALL HORIZONTAL TERMINATION CAP WARNING Risk of Fire! The telescoping flue section of the · 11 2" (38 mm) minimum overlap of vent and tele- Failure to maintain overlap may cause overheating and Figure 8 Securing Horizontal Pipe Sections DISASSEMBLE VENT SECTIONS To disassemble any two pieces of pipe, rotate either section (Figure 9), so that the seams on both pipe sections are Note: For horizontal vent runs through a combustible wall and framing dimensions, refer to appliance installation manual. 20307393 5 5" x 8" DVP Termination Kit Secure termination cap to exterior wall using provided Flash and seal as appropriate for siding material at outside When installing a horizontal termination cap, follow the cap Install gutter Divert Roof Run-off is possible, use of one of the two options shown below to prevent water running off the roof and onto/into the Install L-shaped diverter Figure 11 Divert Roof Run-off 6 20307393 DVP-RVTK, DVP-RVTM, DVP-HVTK HORIZONTAL TERMINATION KIT Installation Instructions Figure 12 KHLDV, KSTDV & VWDV FIREPLACES REQUIRED WDV REQUIRED: DVP-HVTK ONLY: Attach the 90° elbow to the pipe DVP-RVTK & DVP-RVTM ONLY: 90° Elbow Adjustable Pipe 5" x 8" DVP Termination Kit MUST BE installed if the vent Cut a 10" wide x 10" high (254 x 254 mm) opening MUST BE installed if the vent passes through interi- 11 2 sure the termination cap is installed with embossed ar- DVP-RVTM uses adjustable pipe instead of Firestop length pipe, installed before DVP-RVT12AM Pipe Termination Cap Fireplace Firestop Fireplace DVP-HVTK Figure 12 Installation of Horizontal Termination Kit Termination Cap DVP-RVTM KT1492 DVP-RVTK, DVP-RVTM, DVP-HVTK: Attach the See page 3 for directions on how pipe and elbows DVP-RVTM, DVP-HVTK: During shipping, the DVP6A is slid over the DVP6 to make an adjustable only the DVP6 (for instances in which the adjust- siding around the pipe so the termination cap can be trim or "J channel" and caulking to prevent water from Figure 13 NOTE: You may use the DVP-RVTK OR DVP-RVTM for corner installations. You may also use the DVP45M off the rear of the unit witha 45° elbow (p/n 1245) and proper length of pipe(s). Refer to appropriate venting charts in appliance installation manual. 20307393 7 5" x 8" DVP Termination Kit WARNING minimum and maximum venting requirements of your WARNING Any horizontal run must have a 1/4" rise for every one Termination Cap Vinyl Siding Wall Figure 13 Horizontal Termination Cap on a Vinyl Siding Wall DVP-HSFTK HORIZONTAL TERMINATION KIT Figure 14 Installation Instructions WARNING Termination cap must be positioned so the embossed WARNING MUST BE installed if the vent wide x 10" high (254 x 254 mm) opening through the (not provided) MUST BE installed if the vent passes 12" high (254 x 305 mm) opening through the wall or - location has been decided, mark and cut the vinyl siding around the termination cap so that the cap can be inner collar of the appliance, at the same time, slide - Figure 14 DVP-HSFTK with one (1) small band clamp and three (3) self tap- 8 20307393 5" x 8" DVP Termination Kit (1) large band clamp and three (3) self tapping #10 the slip section for the termination cap using three (3) the slip section for the termination cap using three (3) adapter on the slip section of the termination cap pipe from touching each other and should be placed Figure 15 DVP-HSFTK Side View WARNING the slip section and secure it with one (1) small band Termination cap must be positioned so the embossed arrow is pointed up. the slip section and secure it with one (1) large band CAUTION DVP-RVTM HORIZONTAL TERMINATION KIT Installation Instructions MUST BE installed if the vent wide x 10" high (254 x 254 mm) opening through the (not provided) MUST BE installed if the vent passes high (254 x 305 mm) opening through the wall or fram- - - The diameter of the inner hole of the DVP-FS will need to be increased from 81 4" to 85 8 - tion can be made by trimming 3/16" evenly around the 11 2 sure the termination cap is installed with the embossed overlap at least 11 2 of the siding around the termination cap with "J channel" and caulking to prevent water from leaking into siding around the pipe so the termination cap can be - ing with trim or "J channel" and caulking to prevent Figure 3 20307393 9 5" x 8" DVP Termination Kit VERTICAL THROUGH-ROOF FLEX VENTING Flex Vent venting application where rigid direct vent components All restrictions, clearances and allowances that pertain to the rigid piping apply to Flex kits may be added to the end of a vent run made if doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements 2" Flexible Pipe Flex Adapter Starter Secure Screws (3 Places Equidistant Just Above Gear Clamp) Gear Clamps Figure 1 Appliance Starting Collar · · · Figure 16 Typical Appliance Connection · tapping screws, drilled equidistant, just above Figure 16 Figure 16 starter section into the appliance collar until all self tapping screws, drilled equidistant, just Figure 18, when Figure 17 manufacture; and in such a way as to maintain 10 20307393 NOTE: Flex vent pipe spacers: Refer to manufacturer's specifications for correct positioning of the spacer springs to maintain proper distance between inside and outside pipe. Flex Vent 5" Radius 5" x 8" DVP Termination Kit Attic Above 10 in. (254 mm) 10 in. (254 mm) Figure 17 Minimum Radius for Flex Vent Section Install the Ceiling Firestop (see Figure 18) · Frame the area with the same sized lumber as used in · When installing a top vent vertical termination appliance the hole should be directly above the appliance, unless Hole should measure 10 in. x 10 in. inside to inside Figure 18 Installing Ceiling Firestop Install attic insulation shields before or after installation of vent system. 3 fasteners per side Ceiling firestop installed below ceiling. Ceiling firestop installed above ceiling. Figure 19 Installing Ceiling Firestop & Attic Insulation Shield Install Attic Insulation Shield WARNING FIRE RISK. DO NOT allow loose materials or insulation to touch vent. VCG/HHT REQUIRES the use of an attic shield. attic shield constructed of 26 gauge minimum metal 20307393 11 5" x 8" DVP Termination Kit Flat Ceiling Installation Roof Support Note: Cut previously installed batt insulation to make · Wrap shield around pipe if pipe is already installed in · Match the three holes in each side and fasten with three Figure 21. Ensure that the termination pipe is centered and has a minimum of 1" clearance on all sides from Figure 22 to the required height and tighten the two · Bend remaining tabs inward on bottom of shield where vertically (plumb) and secure by tightening the These tabs must be used to prevent blow-in insulation from getting between the shield and vent pipe, and to Vaulted Ceiling Installation Note: Cut previously installed batt insulation to make room for the attic insulation shield. · Cut the attic insulation shield (if application is for vaulted · Wrap shield around pipe if pipe is already installed in · Match the three holes in each side and fasten with three · Bend remaining tabs inward on bottom of shield where Clinch Stud Figure 21 Roof Support Roof Support NOTE: The roof support must be installed as shown. Weld stud location to top for ease of installation. 2 x 4 Framing Screw Clamping Bolts Bolts These tabs must be used to prevent blow-in insulation from getting between the shield and vent pipe, and to Bend all tabs inward 90° to maintain clearance and prevent insulation from falling inside Insert 3 screws Figure 20 Attic Insulation Shield 12 Bend 4 tabs inward 90° to maintain clearance 1" Min. Clearance (Roof Sheeting Not Shown) 1" Min. Clearance Figure 22 Typical Roof Support (top view) Screws 20307393 Install Roof Flashing For installation of vertical termination cap see minimum 5" x 8" DVP Termination Kit 24 in. min. (610 mm) Termination Cap Storm Collar Roof Flashing 20 in. (508 mm) Lowest Discharge Opening Horizontal overhang Vertical wall X 12 Roof Pitch is X / 12 H (min.) - Minimum height from roof to lowest discharge opening. Pipe Caulk Figure 24Caulk the Gap Flashing Roof Pitch H (Min.) Ft. Roof Pitch H (Min.) Ft. Flat to 6/12 1.0* Over 11/12 to 12/12 4.0 Over 6/12 to 7/12 1.25* Over 12/12 to 14/12 5.0 Over 7/12 to 8/12 1.5* Over 14/12 to 16/12 6.0 Over 8/12 to 9/12 2.0* Over 16/12 to 18/12 7.0 Over 9/12 to 10/12 2.5 Over 18/12 to 20/12 7.5 Over 10/12 to 11/12 3.25 Over 20/12 to 21/12 8.0 * 3 ft. minimum in snow regions Assemble and Install Storm Collar · Slide the storm collar onto the exposed pipe section · Insert a bolt (provided) through the brackets and install Figure 23 Minimum Height from Roof to Lowest Discharge Opening 20307393 Figure 25 Insert Bolt into Brackets · Slide the assembled storm collar down the pipe section · Tighten nut and make sure the collar is tight against 13 5" x 8" DVP Termination Kit Install Vertical Termination Cap Attaching Flexible Venting to Vertical To attach the vertical termination cap, slide the inner col- Termination Kit - Secure the cap by driving the three self-tapping screws (supplied) through the pilot holes or dimples in the outer Termination Cap (1 of 3) Caulk Figure 26Secure with Screws Storm Collar Screws 14 20307393 Termination Cap Flashing Rigid Pipe Flex Adapter Inner Flex to Pipe Adapter Firestop 5" x 8" DVP Termination Kit Storm Collar Roof Support Refer to Figures 5 & 6 Secure Screws (3 Places Equidistant Just Above Gear Clamp) Flex Adapter Gear Clamp Rigid Pipe Flex Adapter Flex Adapter Inner 2" Flexible Pipe Flex Vent Figure 28 Typical Vertical Termination Connection Flex Adapter Starter Figure 27 Typical Vertical Flex Vent Installation 20307393 15 149 Cleveland Drive · Paris, Kentucky 40361Microsoft: Print To PDF