GS2 & GS3 DURAPULSE Accessories – EMI Filters
Overview
The CE Declaration of Conformity for the DURAPULSE GS3 AC drives was completed in conjunction with the EMI filters listed. Use the following table to specify the corresponding EMI filter for each AC drive model. CE compliance requires the use of EMI filters for DURAPULSE GS3 AC drives. GS1 AC drives have internal EMI filtering and do not require separate filters.
A simplified electrical diagram illustrates the connection of a 3-phase AC power input to an EMI filter and then to an AC drive. The input power lines are labeled L1, L2, and L3. These connect to the input terminals of the EMI filter. The output of the EMI filter then connects to the input terminals (L1, L2, L3) of the AC drive. A ground connection is also shown.
EMI Input Filter Specifications
| GS AC Drive 115V / 230V | GS AC Drive 460V / 575V | AC Servo Drive | EMI Filter | Price | Input Power | Dimensions |
|---|---|---|---|---|---|---|
| GS2-1xxx | SVA-2040 (1-ph) * | 20DRT1W3S | 1-phase, 20A | Figure 1 | ||
| GS3-23P0 (1-ph) | 32DRT1W3C | <--> | 1-phase, 32A | Figure 2 | ||
| GS3-23P0 | 26TDT1W4C | <--> | 3-phase, 26A | Figure 3 | ||
| GS3-4020 | 50TDS4W4C | <--> | 3-phase, 50A | Figure 4 | ||
| GS3-2020 | GS3-4040 | 100TDS84C | <--> | 3-phase, 100A | Figure 5 | |
| GS3-2030 | GS3-4060 | 150TDS84C | <--> | 3-phase, 150A | Figure 6 | |
| GS3-2040 | 180TDS84C | <--> | 3-phase, 180A | Figure 7 | ||
| GS3-2050 | RF110B43CA | <--> | 3-phase, 25A | Figure 8 | ||
| GS3-4010 | 200TDDS84C | <--> | 3-phase, 200A | Figure 9 | ||
| GS3-4100 |
* EMI filters 10TDT1W4C and 26TDT1W4C mount underneath DURApulse drives, but do NOT mount underneath GS2 drives. They also do NOT mount underneath SureServo AC Servo drives.
GS2 & GS3 EMI Filter Dimensions
Figure 1: 20DRT1W3S
Dimensions for the 20DRT1W3S filter: A: 220.0±2.0 mm, B: 130.0±2.0 mm, C: 100.0±1.0 mm, D: 45.0±2.0 mm, E: 198.0±1.0 mm, F: 200.0±10.0 mm. Terminal connections are labeled L1/L, L2/N, L3/Y/G. Mounting holes are indicated.
Figure 2: 32DRT1W3C
Dimensions for the 32DRT1W3C filter: A: 306.0±2.0 mm, B: 284.0±1.0 mm, C: 50.0±2.0 mm, D: (multiple indicated), E: 153.0±2.0 mm, F: 250.0±10.0 mm, G: 284.0±1.0 mm, H: 25.0±1.0 mm. Terminal connections are labeled 1015 AWG14 BLUE (L1/L), 1015 AWG14 BROWN (L2/N), 1015 AWG14 Y/G (L3). Also shows 101 AWG 12 BLUE, 101 AWG 12 BLACK, 101 AWG 12 G/Y.
Figure 3: 26TDT1W4C
Dimensions for the 26TDT1W4C filter: A: 306.0±2.0 mm, B: 284.0±1.0 mm, C: 153.0±2.0 mm, D: (multiple indicated), E: 122.0±1.0 mm, F: 250.0±10.0 mm, G: 284.0±1.0 mm, H: 50.0±2.0 mm. Terminal connections are labeled 1015 AWG 14 Blue (R/L1), Black (S/L2), Brown (T/L3), G/Y. Also shows R3.0 and R4.5 radii.
Figure 4: 50TDS4W4C
Dimensions for the 50TDS4W4C filter: Overall length 363.0 mm (14.29 in). Key dimensions include: 90.0±2 mm (3.54±0.0787 in), 60.0±1 mm (2.36±0.0393 in), 150.0±2.0 mm (5.90±0.0787 in). Features POWER-IN designation and terminal labels 1015 AWG10 (Y/G, BLUE, T/L3, BLUE, S/L2, BLU, R/L1). Includes various hole sizes and radii.
Figure 5: 100TDS84C
Dimensions for the 100TDS84C filter: Overall length 430.0 mm (16.93 in) max, 368.0 mm (14.49 in) ref. Key dimensions include: 122.0 mm (4.8 in) max height, 150.0±1.0 mm (5.90±0.0393 in) depth. Features POWER-IN designation and terminal labels 1015 AWG10 (Y/G, BLUE, T/L3, BLUE, S/L2, BLU, R/L1). Includes M8x1.25(6x) mounting holes and Dia.7.5x12.5(4x) holes.
Figure 6: 150TDS84C
Dimensions for the 150TDS84C filter: Overall length 480.0 mm (18.90 in) max, 418.0 mm (16.46 in) ref. Key dimensions include: 122.0 mm (4.8 in) max height, 150.0±1.0 mm (5.90±0.0393 in) depth, 202.0 mm (7.95 in) max. Features M8x1.25(6x) mounting holes and Dia.7.5x12.5(4x) holes.
Figure 7: 180TDS84C
Dimensions for the 180TDS84C filter: Overall length 480.0 mm (18.90 in) max, 418.0 mm (16.46 in) ref. Key dimensions include: 122.0 mm (4.8 in) max height, 150.0±1.0 mm (5.90±0.0393 in) depth, 202.0 mm (7.95 in) max. Features M8x1.25(6x) mounting holes and Dia.7.5x12.5(4x) holes.
Figure 8: RF110B43CA
Dimensions for the RF110B43CA filter: Overall dimensions approximately 200 mm (7.87 in) width, 120 mm (4.72 in) height, 382 mm (15.04 in) depth. Features mounting holes and terminal connections.
Figure 9: 200TDDS84C
Dimensions for the 200TDDS84C filter: Overall dimensions approximately 1080.0 mm (45.52 in) ref length, 975.0 mm (38.38 in) ref width, 950.0 mm (37.40 in) ref. Key dimensions include 242.0 mm (9.53 in) max height, 142.0 mm (5.59 in) max. Features M8x1.2(2x) mounting holes and Dia.6.0(4x) holes.
GS4 DURAPULSE Accessories – EMI Filters Selection
The optional EMI Filters listed here are available for use with the GS4 drive. Selection of these accessories is application-specific and may improve drive performance. Additional information regarding filter installation and operation is available in the AutomationDirect white paper, "Applied EMI/RFI Techniques," downloadable from AutomationDirect.com.
EMI Filters Selection for GS4 AC Drives
| Model* | Description | EMI Filter ** | Max Power kW [max/ph] | Max Torque kg-cm [lb-in] | SCCR Rating (kA) |
|---|---|---|---|---|---|
| GS4-21P0 | 230V 1ph/3ph 1.0 hp | KMF325A | 20.8 [6] | 17.7 [2] | 5 |
| GS4-22P0 | 230V 1ph/3ph 2.0 hp | ||||
| GS4-23P0 | 230V 1ph/3ph 3.0 hp | ||||
| GS4-25P0 | 230V 1ph/3ph 5.0 hp | ||||
| GS4-27P5 | 230V 1ph/3ph 7.5 hp | ||||
| GS4-2010 | 230V 1ph/3ph 10hp | ||||
| GS4-2015 | 230V 1ph/3ph 15hp | KMF370A | 58.1 [16.8] | 44.2 [5] | 5 |
| GS4-4025 | 460V 3ph 25hp | ||||
| GS4-4030 | 460V 3ph 30hp | ||||
| GS4-4040 | 460V 3ph 40hp | ||||
| GS4-2020 | 230V 3ph 20hp | KMF3100A | 83 [24] | 44.2 [5] | 10 |
| GS4-2025 | 230V 3ph 25hp | ||||
| GS4-2030 | 230V 3ph 30hp | ||||
| GS4-41P0 | 460V 3ph 1.0 hp | KMF318A | 14.9 [4.3] | 17.7 [2] | 5 |
| GS4-42P0 | 460V 3ph 2.0 hp | ||||
| GS4-43P0 | 460V 3ph 3.0 hp | ||||
| GS4-45P0 | 460V 3ph 5.0 hp | ||||
| GS4-47P5 | 460V 3ph 7.5 hp | ||||
| GS4-4010 | 460V 3ph 10hp | KMF350A | 41.5 [12] | 44.2 [5] | 10 |
| GS4-4015 | 460V 3ph 15hp | ||||
| GS4-4020 | 460V 3ph 20hp | MIF375 | 62.3 [18] | 53.1 [6] | 10 |
| GS4-4050 | 460V 3ph 50hp | ||||
| GS4-2040 | 230V 3ph 40hp | MIF3150 | 124.6 [36] | 177 [20] | 10 |
| GS4-2050 | 230V 3ph 50hp | ||||
| GS4-4060 | 460V 3ph 60hp | ||||
| GS4-4075 | 460V 3ph 75hp | MIF3400B | 332.2 [96] | 265.5 [30] | 30 |
| GS4-4100 | 460V 3ph 100hp | ||||
| GS4-2060 | 230V 3ph 60hp | ||||
| GS4-2075 | 230V 3ph 75hp | ||||
| GS4-2100 | 230V 3ph 100hp | MIF3800 & Qty. 3 TOR254 | 664.3 [192] | 265.5 [30] | 30 |
| GS4-4125 | 460V 3ph 125hp | ||||
| GS4-4150 | 460V 3ph 150hp | ||||
| GS4-4175 | 460V 3ph 175hp | ||||
| GS4-4200 | 460V 3ph 200hp | ||||
| GS4-4250 | 460V 3ph 250hp | ||||
| GS4-4300 | 460V 3ph 300hp |
* EMI filter selections for GS4-2xxx models are the same whether that particular model is supplied 1-Phase or 3-Phase 230VAC. ** Part numbers are Roxburgh EMI Filters available from AutomationDirect at the web link embedded with each part number listed above.
GS4 EMI Filter Dimensions
Figure 6: 150TDS84C
Dimensions for the 150TDS84C filter: Overall length 480.0 mm (18.90 in) max, 418.0 mm (16.46 in) ref. Key dimensions include: 122.0 mm (4.8 in) max height, 150.0±1.0 mm (5.90±0.0393 in) depth, 202.0 mm (7.95 in) max. Features M8x1.25(6x) mounting holes and Dia.7.5x12.5(4x) holes.
Figure 7: 180TDS84C
Dimensions for the 180TDS84C filter: Overall length 480.0 mm (18.90 in) max, 418.0 mm (16.46 in) ref. Key dimensions include: 122.0 mm (4.8 in) max height, 150.0±1.0 mm (5.90±0.0393 in) depth, 202.0 mm (7.95 in) max. Features M8x1.25(6x) mounting holes and Dia.7.5x12.5(4x) holes.
Figure 8: RF110B43CA
Dimensions for the RF110B43CA filter: Overall dimensions approximately 200 mm (7.87 in) width, 120 mm (4.72 in) height, 382 mm (15.04 in) depth. Features mounting holes and terminal connections.
Figure 9: 200TDDS84C
Dimensions for the 200TDDS84C filter: Overall dimensions approximately 1080.0 mm (45.52 in) ref length, 975.0 mm (38.38 in) ref width, 950.0 mm (37.40 in) ref. Key dimensions include 242.0 mm (9.53 in) max height, 142.0 mm (5.59 in) max. Features M8x1.2(2x) mounting holes and Dia.6.0(4x) holes.
Figure KMF318A, KMF325A
Dimensions for KMF318A and KMF325A filters: Overall width 217.0 mm (8.54 in), depth 201.0 mm (7.91 in), height 115.5 mm (4.55 in). Features 4x Ø6.0 mm mounting holes. Terminal connections are indicated.
Figure KMF350A, KMF370A, KMF3100A
Dimensions for KMF350A, KMF370A, and KMF3100A filters: Overall width 312.0 mm (12.28 in), depth 190.0 mm (7.48 in), height 93.5 mm (3.68 in). Features 2x Ø7.0x10.0 mm terminal connections and 7.0 mm (0.28 in) spacing. Mounting holes are indicated.
Figure MIF3150
Dimensions for MIF3150 filter: Overall width 618.0 mm (24.32 in), depth 160.0 mm (6.30 in), height 229.0 mm (9.01 in). Features 4x Ø11.0 mm and 4x Ø7.0 mm mounting holes.
Figure MIF3400B
Dimensions for MIF3400B filter: Overall width 873.0 mm (34.37 in), depth 360.0 mm (14.17 in), height 229.0 mm (9.01 in). Features 4x Ø12.0 mm and 8x Ø12.0 mm mounting holes.
Figure MIF3800
Dimensions for MIF3800 filter: Overall width 625.0 mm (24.61 in), depth 360.0 mm (14.17 in), height 220.0 mm (8.66 in). Features 4x Ø12.0 mm and 6x Ø12.0 mm mounting holes.
AC Drives Optional Accessories – Overview
The following accessories are available for AC drives. Not all accessories are applicable for every drive model.
1. Power Supply
Follow specific power supply requirements as detailed in the drive manual.
2. Fuses
Input fuses protect the AC drive from excessive input current due to line surges, short circuits, and ground faults. They are recommended for all installations and may be required for UL-listed installations.
3. Contactor (Optional)
Do not use a contactor or disconnect switch for run/stop control of the AC drive and motor. This will reduce the operating life cycle of the AC drive. Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations.
4. Input Line Reactor (Optional)
Input line reactors protect the AC drive from transient overvoltage conditions, typically caused by utility capacitor switching. The input line reactor also reduces the harmonics associated with AC drives. Input line reactors are recommended for all installations. See www.automationdirect.com for more information.
5. EMI filter (Optional)
Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive. They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference. See www.automationdirect.com for more information.
6. RF filter (Optional)
RF filters reduce the radio frequency interference or noise on the input or output side of the inverter.
7. Braking Unit and/or Braking Resistor (Optional)
Dynamic braking allows the AC drive to produce additional braking (stopping) torque. AC drives can typically produce between 15% & 20% braking torque without the addition of any external components. The addition of optional braking may be required for applications that require rapid deceleration or high inertia loads.
8. Output Load Reactor or Voltage Time (dV/dT) Filter (Optional)
Output line reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage, and also "smooth" the motor current waveform, allowing the motor to run cooler. They are recommended for operating "noninverter-duty" motors and when the length of wiring between the AC drive and motor is less than 100 feet. Voltage Time filters provide enhanced protection for motors with distances up to 1,000 feet. Voltage Time filters provide even more protection against wave reflection and reduce common mode noise. They are recommended when the length of wiring between the AC drive and motor is from 100 feet up to 1,000 feet. See www.automationdirect.com for specific product offerings.
