Instruction Manual
HW Series
Note: Owner/Operator must read and understand this instruction manual before using the lift table.
Thank you very much for selecting our product. This instruction manual describes the correct operating method to ensure prolonged service life. Please read and completely understand this manual before operating the low profile lift table. Always keep this manual at an appropriate place. If the manual or warning decal is missing, please contact with dealer.
Note: This Manual has been prepared for skilled and competent personal. It provides instructions for using the product correctly and parts list. This Manual cannot replace the professional skills and expertise of the user.
1. Safety Precautions
WARNING! If operating the lift table improperly, a person may be seriously injured. Therefore, operate properly according to the following instruction:
- Read & thoroughly understand the Instruction Manual completely before using. Follow all safety instructions strictly.
- It is necessary to check all safety devices before operation.
- Make sure that there are no obstacles in the working area.
- Do not put foot or hand in scissors mechanism or through frame.
- Screw the lifting eyes on the base frame before working on the lift table.
- Do not overload the lift table. Load should be distributed on the table according to relevant load distribution chart.
- Pay attention if local voltage and frequency is as same as the input specification of the lift table.
- Use the lift table on flat and solid ground.
- All the electrical connection and disconnection operations must be carried out by skilled and competent personal.
- While operation, it is forbidden to contact the moving parts of the lift table.
- While the lift table moving, it is forbidden to adjust or to move the load.
- It is forbidden to lift the load, which perhaps does harm to a person or other object.
- It is forbidden to operate the lift table while a person is under the table.
- Do not adjust the safety valve of hydraulic power pack.
- It is forbidden to operate the lift table even if there is small structure distortion.
- Do not use in an explosive or flammable place.
CAUTION! If operating the lift table improperly, a person may be injured. Therefore, operate properly according to the following instruction.
2. General Operation Guidelines
- The lift table is a movable lifter designed to lift or lower rated load. Do not use it for other purpose.
- Do not allow a person to operate the lift table, who does not understand its operation.
- It is forbidden to change the lift table without manufacturer's written admission.
- It is necessary to use the spare parts designated by manufacturer.
- Make sure to keep a distance between the table and ambient objects enough to operate the lift table safely.
- Keep the hydraulic system under clean and safe condition.
- The hydraulic power pack features an electric lowering control. The coils must be fed with the required voltage as described on those coils. The power supply voltage should not exceed ±10% of the rated required voltage.
- Always do maintenance and routine check while the lift table is unloaded.
- The lift table is not waterproof and should be used in a dry environment.
3. Daily Inspection
Daily inspection is effective to find the malfunction or fault on the lift table. Before operation, check the lift table according to the following points.
- CAUTION! Do not use the lift table if any malfunction or fault is found.
- Check all the terms of WARNING and CAUTION.
- Check scratches, bending or crack on the lift table.
- Check smooth movement of the table.
- Check if there is any hydraulic oil leakage.
- Check the vertical creep of the table.
- Check if all the bolts and nuts are firmly tightened.
4. Operating the Lift Table
LOADING
The maximum capacity of the lift table is 1000kg. Load should be distributed on the lift table equably.
Lifting the Table
- CAUTION! Do not overload the lift table. Ensure the balance of loading. Do not load partially or concentrically.
- Screw and loose emergency stop switch.
- Push the UP button and power pack starts to work to lift the load.
- Loose the UP button and power pack stops working.
LOWERING THE TABLE
- WARNING! Do not put foot or hand in scissors mechanism.
- Push the DOWN button and the table will lower.
- Loose the DOWN button and the table will stop.
NOTE: The table is equipped with an aluminum guard to avoid accidental danger. If aluminum guard strikes an object while the table lowers, stop operation and check the lift table. After making sure no any abnormality, strike the UP button slightly and then the electric system will function as before.
EMERGENCY STOP
There are two methods of emergency stop as follows:
- Push down the emergency stop switch and the movement of table stops.
- Strike aluminum guard upward and the movement of table also stops.
TRANSPORTATION
- If necessary, the lift table can be transported with attached ringbolts.
- Pay attention to the maximum capacity of lifting equipment to be used.
- Keep the ringbolts with reasonableness.
5. SPECIFICATIONS
Model | Capacity (lbs) | Lowered Height (mm) | Raised Height (mm) | Platform Length (mm) | Platform Width (mm) | Lift Time (sec) | Power Pack | Net Weight (kg) |
---|---|---|---|---|---|---|---|---|
HW102848 | 2200 | 200 | 1000 | 1220 | 610 | 15~25 | 115V/60HZ AC1.1KW | 180 |
HW104848 | 2200 | 200 | 1000 | 1220 | 1220 | 18-25 | 115V/60HZ AC1.1KW | 235 |
HW204848 | 4400 | 200 | 1000 | 1220 | 1220 | 18-30 | 115V/60HZ AC2.2KW | 285 |
6. HYDRAULIC CIRCUIT & ELECTRIC PRINCIPLE DIAGRAM
See Figure 1 & Figure 2.
Fig. 1 Hydraulic circuit
[Diagram of hydraulic circuit showing components like Hydraulic cylinder, Damper, Electromagnetic valve, Filter, Check valve, Throttle valve, Relief valve, Motor, Hydraulic pump, Oil tank.]
Fig. 2 Electric Principle Diagram
[Diagram of electric principle showing electrical connections and components.]
7. SERVICE INSTRUCTIONS
- Do routine check of fasteners, packing and oil leaking.
- Do routine check of the function of the lift table.
- Before service the lift table, make sure to turn off the AC power supply.
- After service it is necessary to check the function of the lift table again.
- ONLY a qualified personnel can do service work.
- Do routine check of the micro-switches on the safety guard.
- Do routine check of the hydraulic system by listening its noise, touch motor's surface.
- Caution: It is necessary to turn off the AC power supply before touch motor's surface.
- Pay attention to clear or even replace the oil filter after operating for a long time.
- Appropriate lubrication is necessary to make the lift table work easily and have a prolonged service life.
- Following table is recommended to service the lift table periodically.
Content | After every 500 hours' working or every 3 months later | After every 2000 hours' working on every year |
---|---|---|
Check oil level of oil tank | ☆ | |
Check the cleanliness of oil filter | ☆ | |
Fasten all the connecting parts again | ☆ | |
Check wear and tear of pressure oil pipes | ☆ | |
Check hydraulic cylinder | ☆ | |
Fix main parts tightly again | ☆ | |
Check the function of micro-switches | ☆ | |
Check whole working state of the lift table | ☆ | |
Lubricate all the joints and pivot points | ☆ | |
Check wear and tear of all axial bushes | ☆ | |
Replace hydraulic oil for the first time | Accumulated working ten hours' | |
Replace hydraulic oil | ☆ | |
Check oil leaking | ☆ |
Remark: ☆ stands for proceeding the item.
8. TROUBLE SHOOTING
Note: Before service it is necessary to screw two eyebolts into relevant screw-holes on the basis lest the table lowers accidentally.
Trouble | Cause | Remedy |
---|---|---|
Table cannot lift while motor works normally |
|
|
Table cannot lift and motor does not work |
|
|
Table cannot lower |
|
|
Table's legs go over limit position (if existed) while table lowers |
|
|
Table cannot reach the highest position |
|
|
Parts List
2G SERIES PARTS LIST
NO. | Description | Model | Qty | REMARKS |
---|---|---|---|---|
1 | Chassis | 1 | ||
2 | Bolt | M6X16 | 2 | |
3 | Washer | φ6 | 2 | |
4 | Safety switch | 8169 | 1 | |
5 | Self-locking nut | M14 | 8 | |
6 | Axle sleeve | HW2001-08-00 | 8 | |
7 | Connecting bolt | M14X80 | 6 | |
8 | Control switch | COBC-AP1 MDB6-L12 | 1 1 | Foot switch |
9 | Pump pack base | HW2001-30-00 | 1 | |
10 | Washer | φ10 | 4 | |
11 | Spring washer | φ10 | 4 | |
12 | Fixed bolt | M10X20 | 4 | |
13 | Connecting bolt | M14X90 | 2 | |
14 | Service link | HW2001-02-02 | 2 | |
15 | Long shaft rod | 1 | ||
16 | Self-lubricating iron set | SF10-10F 40260 | 2 | |
17 | Table | 1 | ||
18 | Roller | HW2001-06-00 | 4 | |
19 | Inside scissor assembling | 1 | ||
20 | Outside scissor assembling | 1 | ||
21 | Limit of the inner ring | HW2001-02-02-01 | 2 | |
22 | Short shaft rod | 2 | ||
23 | Cotter pin | φ5x35 | 2 | |
24 | Limit pin | HW2001-02-05 | 1 | |
25 | Limit pin | HW2001-02-06 | 1 | |
S01 | Safety frame | 4 | ||
S02 | Safety switch | LX12-2 | 2 | |
S03 | Fixed bolt | M4X20 | 4 | |
S04 | Self-locking nut | M8 | 4 | |
S05 | Fixed-board | 4 | ||
S06 | Spring | HW2001-17-00 | 4 | |
S07 | Fixed-piece | HW2001-16-00 | 4 | |
S08 | Sheet rubber | HW2001-13-00 | 4 | |
P01 | Hydraulic power pack | 1.1KW 2.2KW YBZ-C4.2ZH2/ MBABT | 1 | 220v, 380v, 415V , or115V |
E01 | Electric box | 1 | ||
H01 | Hydro-cylinder | φ80-40 | 1 | |
H01-02 | Magnet-value | 1 | Optional |
3GERIES PARTS LIST
NO. | Description | Model | Qty | REMARKS |
---|---|---|---|---|
1 | Chassis | 1 | ||
2 | Bolt | M6X16 | 2 | |
3 | Washer | φ6 | 2 | |
4 | Safety switch | 8169 | 1 | |
5 | Self-locking nut | M14 | 8 | |
6 | Axle sleeve | HW2001-08-00 | 8 | |
7 | Connecting bolt | M14X80 | 6 | |
8 | Control switch | COBC-AP1 MDB6-L12 | 1 1 | Foot switch |
9 | Pump pack base | HW2001-30-00 | 1 | |
10 | Washer | φ10 | 4 | |
11 | Spring washer | φ10 | 4 | |
12 | Fixed bolt | M10X20 | 4 | |
13 | Connecting bolt | M14X90 | 2 | |
14 | Service link | HW2001-02-02 | 2 | |
15 | Long shaft rod | 1 | ||
16 | Self-lubricating iron set | SF10-10F 40260 | 2 | |
17 | Table | 1 | ||
18 | Roller | HW2001-06-00 | 4 | |
19 | Inside scissor assembling | 1 | ||
20 | Outside scissor assembling | 1 | ||
21 | Limit of the inner ring | HW2001-02-02-01 | 2 | |
22 | Short shaft rod | 2 | ||
23 | Cotter pin | φ5x35 | 2 | |
24 | Limit pin | HW2001-02-05 | 1 | |
25 | Limit pin | HW2001-02-06 | 1 | |
S01 | Safety frame | 4 | ||
S02 | Safety switch | LX12-2 | 2 | |
S03 | Fixed bolt | M4X20 | 4 | |
S04 | Self-locking nut | M8 | 4 | |
S05 | Fixed-board | 4 | ||
S06 | Spring | HW2001-17-00 | 4 | |
S07 | Fixed-piece | HW2001-16-00 | 4 | |
S08 | Sheet rubber | HW2001-13-00 | 4 | |
P01 | Hydraulic power pack | 2.2KW YBZ-C4.2ZH2/ MBABT | 1 | 220v, 380v, 415V , or115V |
E01 | Electric box | 1 | ||
H01 | Hydro-cylinder | φ80-40 | 2 | |
H01-01 | Magnet-value | 1 | Optional |
Hydraulic power pack list
NO. | Description | Model | Qty | REMARKS |
---|---|---|---|---|
1 | Aluminum alloy motor | AM11-5FMK-3BC1R | 1 | 220V,380V, Or 415V |
2 | Agitating device | YBZ-CP9T-K-50 | 1 | |
3 | Pump frame | LBZ-N2FK-1 | 1 | |
4 | O ring | EKM 6*1.5 | 1 | |
5 | Hexagonal sockethead plug | YBZ1-PG02A | 1 | |
6 | Check valve | DF08-01-00 | 1 | |
7 | Solenoid valve | LSV-08-2NCP-3D | 1 | |
8 | Built-in balancing valve | BL-12.0 | 1 | |
9 | Light type spring washer | GB/T859-1987 | 4 | |
10 | Soket head cap screw | GB/T70.1-2000 M6*40 | 4 | |
11 | O ring | EKM 114*3 | 1 | |
12 | Gear oil pump | CBKA-F2.1F | 1 | |
13 | Filter oil components | YBZ-4-100 | 1 | |
14 | Soket head cap screw | GB/T70.1-2000 M8*80 | 2 | |
15 | Light type spring washer | GB/T859-1987 | 2 | |
16 | Washer | GB/T95-1985 | 2 | |
17 | The inlet pipe | YBZ-4-003 | 1 | |
18 | Vent hood components | YBZ-BT-G3/8" | 1 | |
19 | Hydraulic tank group | KR12W 2L | 1 | |
20 | Hexagon bolt with flange | GB/T5787-1986 M5*8 | 4 | |
21 | Oil return pipe | YBZ-D5B4H2/1-02 | 1 | |
22 | O ring | A-046 107.67*1.78 | 1 | |
23 | Bolt | JB/ZQ4450-1997 M20*1.5 | 1 | |
24 | Combined sealing washer | JB982-77 20 | 1 | |
25 | Hydraulic | LHRV-08-42 | 1 |