Instruction Manual

HW Series

Note: Owner/Operator must read and understand this instruction manual before using the lift table.

Thank you very much for selecting our product. This instruction manual describes the correct operating method to ensure prolonged service life. Please read and completely understand this manual before operating the low profile lift table. Always keep this manual at an appropriate place. If the manual or warning decal is missing, please contact with dealer.

Note: This Manual has been prepared for skilled and competent personal. It provides instructions for using the product correctly and parts list. This Manual cannot replace the professional skills and expertise of the user.

1. Safety Precautions

WARNING! If operating the lift table improperly, a person may be seriously injured. Therefore, operate properly according to the following instruction:

CAUTION! If operating the lift table improperly, a person may be injured. Therefore, operate properly according to the following instruction.

2. General Operation Guidelines

3. Daily Inspection

Daily inspection is effective to find the malfunction or fault on the lift table. Before operation, check the lift table according to the following points.

4. Operating the Lift Table

LOADING

The maximum capacity of the lift table is 1000kg. Load should be distributed on the lift table equably.

Lifting the Table

LOWERING THE TABLE

NOTE: The table is equipped with an aluminum guard to avoid accidental danger. If aluminum guard strikes an object while the table lowers, stop operation and check the lift table. After making sure no any abnormality, strike the UP button slightly and then the electric system will function as before.

EMERGENCY STOP

There are two methods of emergency stop as follows:

TRANSPORTATION

5. SPECIFICATIONS

Model Capacity (lbs) Lowered Height (mm) Raised Height (mm) Platform Length (mm) Platform Width (mm) Lift Time (sec) Power Pack Net Weight (kg)
HW102848 2200 200 1000 1220 610 15~25 115V/60HZ AC1.1KW 180
HW104848 2200 200 1000 1220 1220 18-25 115V/60HZ AC1.1KW 235
HW204848 4400 200 1000 1220 1220 18-30 115V/60HZ AC2.2KW 285

6. HYDRAULIC CIRCUIT & ELECTRIC PRINCIPLE DIAGRAM

See Figure 1 & Figure 2.

Fig. 1 Hydraulic circuit

[Diagram of hydraulic circuit showing components like Hydraulic cylinder, Damper, Electromagnetic valve, Filter, Check valve, Throttle valve, Relief valve, Motor, Hydraulic pump, Oil tank.]

Fig. 2 Electric Principle Diagram

[Diagram of electric principle showing electrical connections and components.]

7. SERVICE INSTRUCTIONS

Content After every 500 hours' working or every 3 months later After every 2000 hours' working on every year
Check oil level of oil tank
Check the cleanliness of oil filter
Fasten all the connecting parts again
Check wear and tear of pressure oil pipes
Check hydraulic cylinder
Fix main parts tightly again
Check the function of micro-switches
Check whole working state of the lift table
Lubricate all the joints and pivot points
Check wear and tear of all axial bushes
Replace hydraulic oil for the first time Accumulated working ten hours'
Replace hydraulic oil
Check oil leaking

Remark: ☆ stands for proceeding the item.

8. TROUBLE SHOOTING

Note: Before service it is necessary to screw two eyebolts into relevant screw-holes on the basis lest the table lowers accidentally.

Trouble Cause Remedy
Table cannot lift while motor works normally
  • Eyebolt has not been removed
  • AC voltage phrases mistake
  • Electromagnetic dysfunctions
  • The table is overloaded
  • Remove eyebolt
  • Correct AC voltage phrase
  • Check the function of electromagnetic valve and repair it
  • Remove excessive load
Table cannot lift and motor does not work
  • Lowering limit switch (if existed) damaged
  • Replace limit switch
Table cannot lower
  • Lowering limit switch or micro-switch on safety guard damaged
  • Electromagnetic valve dysfunctions
  • Safety guard works
  • Something wrong with electric circuit board
  • Replace lowering limit switch or micro-switch.
  • Check the function of electromagnetic valve and repair it
  • Strike the UP button slightly
  • Replace electric circuit board
Table's legs go over limit position (if existed) while table lowers
  • Internal leaking in electromagnetic valve
  • Packing damaged in hydraulic cylinder
  • Repair electromagnetic valve and if necessary replace it
  • Check and replace packing
Table cannot reach the highest position
  • Oil not enough
  • Limit switch damaged
  • Fill enough oil
  • Check and repair limit switch. If necessary, replace it

Parts List

2G SERIES PARTS LIST

NO. Description Model Qty REMARKS
1 Chassis 1
2 Bolt M6X16 2
3 Washer φ6 2
4 Safety switch 8169 1
5 Self-locking nut M14 8
6 Axle sleeve HW2001-08-00 8
7 Connecting bolt M14X80 6
8 Control switch COBC-AP1 MDB6-L12 1 1 Foot switch
9 Pump pack base HW2001-30-00 1
10 Washer φ10 4
11 Spring washer φ10 4
12 Fixed bolt M10X20 4
13 Connecting bolt M14X90 2
14 Service link HW2001-02-02 2
15 Long shaft rod 1
16 Self-lubricating iron set SF10-10F 40260 2
17 Table 1
18 Roller HW2001-06-00 4
19 Inside scissor assembling 1
20 Outside scissor assembling 1
21 Limit of the inner ring HW2001-02-02-01 2
22 Short shaft rod 2
23 Cotter pin φ5x35 2
24 Limit pin HW2001-02-05 1
25 Limit pin HW2001-02-06 1
S01 Safety frame 4
S02 Safety switch LX12-2 2
S03 Fixed bolt M4X20 4
S04 Self-locking nut M8 4
S05 Fixed-board 4
S06 Spring HW2001-17-00 4
S07 Fixed-piece HW2001-16-00 4
S08 Sheet rubber HW2001-13-00 4
P01 Hydraulic power pack 1.1KW 2.2KW YBZ-C4.2ZH2/ MBABT 1 220v, 380v, 415V , or115V
E01 Electric box 1
H01 Hydro-cylinder φ80-40 1
H01-02 Magnet-value 1 Optional

3GERIES PARTS LIST

NO. Description Model Qty REMARKS
1 Chassis 1
2 Bolt M6X16 2
3 Washer φ6 2
4 Safety switch 8169 1
5 Self-locking nut M14 8
6 Axle sleeve HW2001-08-00 8
7 Connecting bolt M14X80 6
8 Control switch COBC-AP1 MDB6-L12 1 1 Foot switch
9 Pump pack base HW2001-30-00 1
10 Washer φ10 4
11 Spring washer φ10 4
12 Fixed bolt M10X20 4
13 Connecting bolt M14X90 2
14 Service link HW2001-02-02 2
15 Long shaft rod 1
16 Self-lubricating iron set SF10-10F 40260 2
17 Table 1
18 Roller HW2001-06-00 4
19 Inside scissor assembling 1
20 Outside scissor assembling 1
21 Limit of the inner ring HW2001-02-02-01 2
22 Short shaft rod 2
23 Cotter pin φ5x35 2
24 Limit pin HW2001-02-05 1
25 Limit pin HW2001-02-06 1
S01 Safety frame 4
S02 Safety switch LX12-2 2
S03 Fixed bolt M4X20 4
S04 Self-locking nut M8 4
S05 Fixed-board 4
S06 Spring HW2001-17-00 4
S07 Fixed-piece HW2001-16-00 4
S08 Sheet rubber HW2001-13-00 4
P01 Hydraulic power pack 2.2KW YBZ-C4.2ZH2/ MBABT 1 220v, 380v, 415V , or115V
E01 Electric box 1
H01 Hydro-cylinder φ80-40 2
H01-01 Magnet-value 1 Optional

Hydraulic power pack list

NO. Description Model Qty REMARKS
1 Aluminum alloy motor AM11-5FMK-3BC1R 1 220V,380V, Or 415V
2 Agitating device YBZ-CP9T-K-50 1
3 Pump frame LBZ-N2FK-1 1
4 O ring EKM 6*1.5 1
5 Hexagonal sockethead plug YBZ1-PG02A 1
6 Check valve DF08-01-00 1
7 Solenoid valve LSV-08-2NCP-3D 1
8 Built-in balancing valve BL-12.0 1
9 Light type spring washer GB/T859-1987 4
10 Soket head cap screw GB/T70.1-2000 M6*40 4
11 O ring EKM 114*3 1
12 Gear oil pump CBKA-F2.1F 1
13 Filter oil components YBZ-4-100 1
14 Soket head cap screw GB/T70.1-2000 M8*80 2
15 Light type spring washer GB/T859-1987 2
16 Washer GB/T95-1985 2
17 The inlet pipe YBZ-4-003 1
18 Vent hood components YBZ-BT-G3/8" 1
19 Hydraulic tank group KR12W 2L 1
20 Hexagon bolt with flange GB/T5787-1986 M5*8 4
21 Oil return pipe YBZ-D5B4H2/1-02 1
22 O ring A-046 107.67*1.78 1
23 Bolt JB/ZQ4450-1997 M20*1.5 1
24 Combined sealing washer JB982-77 20 1
25 Hydraulic LHRV-08-42 1
Models: HW Series Low Profile Lift Table, HW Series, Low Profile Lift Table, Profile Lift Table, Lift Table

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BHW102848-BHW204848 Series 1 WPS 文字

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