Power Fist 20V Cordless Li-Ion Soldering Kit

Introduction

This battery-operated soldering kit is ideal for general-purpose jobs. It features a 43 x Ø5.2 mm conical tip, a temperature range of 200 to 480°C and comes with a stand, screwdriver, solder wire, cleaning sponge, 2 replacement tips and a metal storage box for accessories.

Safety

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.

Hazard Definitions

Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

• DANGER! This notice indicates an immediate and specific hazard that will result in severe personal injury or death if the proper precautions are not taken.
• WARNING! This notice indicates a specific hazard or unsafe practice that could result in severe personal injury or death if the proper precautions are not taken.
• CAUTION! This notice indicates a potentially hazardous situation that may result in minor or moderate injury if proper practices are not taken.
• NOTICE! This notice indicates that a specific hazard or unsafe practice will result in equipment or property damage, but not personal injury.

Work Area

1. Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions. Place lights so you are not working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment away from the work area.
3. Store tools properly in a safe and dry location. Keep tools out of the reach of children.
4. Do not install or use in the presence of flammable gases, dust or liquids.
5. Use only in a well-ventilated area.

Personal Safety

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

Personal Protective Equipment

1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.
2. Wear the appropriate type of full-face shield in addition to safety goggles, as the work can create glare or infrared/ultraviolet light.
3. Wear protective clothing designed for the work environment and tool.
4. Non-skid footwear is recommended to maintain footing and balance in the work environment.
5. Wear steel toe footwear or steel toe caps to prevent a foot injury.
6. Wear the appropriate rated dust mask or respirator.

Personal Precautions

Control the tool, personal movement and the work environment to avoid personal injury or damage to the tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating the tool. Proper footing and balance enables better control in unexpected situations.
4. Support the workpiece or clamp it to a stable platform. Holding the workpiece by hand or against your body may lead to personal injury.

Specific Safety Precautions

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.
2. Do not use the tool if it is not completely assembled or if any parts are damaged, broken or misplaced. Repair or replace the parts.
3. The tip of this soldering iron is sharp and can become very hot. Never let your fingers or hands touch the tip.
4. Do not lay a hot soldering iron down on its side.
5. Do not point the tip of the soldering iron at another person.
6. Do not solder live circuits.
7. Only ever hold the soldering iron by the insulated gripping surfaces. This protects you should the tip contact a live wire.
8. Do not use any power tool with a malfunctioning power switch or control. A power tool that fails to respond to the controls is dangerous and can cause an injury. A qualified technician must repair and verify the power tool is operating correctly, before it can be used.
9. Ensure the power supply matches the tool's motor voltage (see Specifications).
10. Avoid unintentional starts. Ensure the switch is off when connecting to the power source.
11. Disconnect the power source before installing or servicing the tool.
12. Keep hands and fingers away from the work area. Any part of the body contacting the tool's working parts could result in an injury.

Battery Precautions

CAUTION! Only charge a battery with a charger designed for that purpose. Do not use modified chargers or a charger that does not specify the voltage, amperage or recharge rate. Improper charging can lead to battery rupturing.

WARNING! Never burn batteries, as they can explode in a fire. Do not charge leaking batteries. Only a qualified service technician should perform maintenance on the battery pack. Contact local solid waste authorities for instructions on correct disposal or recycling of the battery pack.

WARNING! Do not disassemble the charger or battery. Lithium batteries contain toxic and volatile materials that are dangerous.

This tool is only for use with the appropriate, specific Li-ion battery pack, which is not included in this kit.

1. Do not expose or use the battery or the charger in damp or wet locations.
2. Do not expose the battery to heat or throw it in a fire. The contents are flammable and the battery may explode. Remove any source of ignition such as an open flame or a tool like a heater from the area.
3. Discontinue using or charging a Li-ion battery if it changes shape or is abnormally hot. The battery may leak or ignite. Move the battery to a fire proof location and observe for 15 minutes. Safely dispose of the battery.
4. Do not allow a rechargeable battery to fully discharge. This will damage the battery. Recharge the battery as soon as possible.
5. Do not charge the battery when the temperature is below 0 °F (32°C) or above 113 °F (45 °C).
6. When the battery or the charger is not in use, ensure it is kept away from metal objects.
7. If any leakage of the battery occurs, cease operations and dispose of the battery appropriately. If leakage comes into contact with your skin, wash it off quickly and thoroughly.
8. Do not use a battery or charger that has been dropped, crushed or received a sharp blow.

Unpacking

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.

Remove the parts and accessories from the packaging and inspect for damage. Make sure that all items in the Identification Key are included.

Identification Key

• A Pen holder
• B Soldering pen
• C LED indicator
• D On/off switch
• E Temperature adjustment knob
• F Heating indicator

A diagram shows the soldering iron with labels A through F pointing to different parts.

Assembly & Installation

Letter references in parenthesis (A) refer to the included Identification Key. Dashed numbers in parenthesis (Fig. 1-1) refer to a specific point in an illustration or image.

1. Ensure that the on/off switch (D) is in the OFF position.
2. Make sure the battery pack (not included) is fully charged.
3. Insert the battery pack (Fig. 1-1) into the bottom of the base of the tool, making sure the battery release button (Fig. 1-2) snaps into place and secures the battery pack.
4. When the time comes to remove the battery, depress the release button to disengage the battery.

Figure 1 shows the battery pack being inserted into the base of the soldering iron.

Operation

1. Set the on/off switch in the ON position.
2. The LED indicator (C) will turn green to imply a charge and that it is ready for operation.
3. Select your desired temperature using the temperature adjustment knob (E). The red heating indicator will illuminate at this point.
4. As the tool is warming up, the heating indicator light will go from steady to flashing.
5. Once the tool has warmed up to the set temperature, the heating indicator will turn off. If temperature drops during operation or is adjusted, it will be noted by the heating indicator light flashing.
6. Hold the soldering pen (B) by the grips and remove it from the holder (A).
7. Be sure to apply soldering wire (Fig. 2-1) only to the tip of the pen where it touches the workpiece (Fig. 2-2).
8. Once soldering is complete, return the pen to the holder, pressing it in firmly to ensure it is secure.
9. Set the on/off switch to the OFF position.

Figure 2 illustrates the correct application of solder wire to the tip of the soldering pen.

Care & Maintenance

1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace damaged or worn components. Only use identical replacement parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool clean, dry and free from oil/grease at all times.
6. Maintain the tool's labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

Replacing the Tip

Warning! Always allow the soldering tip to cool for a min. of 30 minutes before removing and replacing.

1. Remove the battery pack from the tool.
2. Remove the nut (Fig. 3-1) by turning it counterclockwise.
3. Remove the sleeve (Fig. 3-2).
4. Pull the tip (Fig. 3-3) to remove it.
5. Push the new replacement tip onto the ceramic heating element (Fig. 3-4).
6. Hold the pen body (Fig. 3-5) and slide the sleeve over the new tip.
7. Reinstall the nut.

Figure 3 illustrates the process of replacing the soldering tip.

Battery Storage

Do not store in temperatures over 140°F/60°C. The battery may rupture or leak.

Cleaning

Do not use solvents or harsh cleaners when cleaning the tool's plastic parts. To clean the tip, wipe it against a damp sponge or metallic wool while it is still warm. This will remove debris and should be done after each operation.

Storage

1. Remove the battery pack.
2. Allow the tool to cool for a min. of 30 minutes.
3. Store in a cool, dry location away from children or from potential hazards.

Disposal

Recycle a tool damaged beyond repair at the appropriate facility. Contact your local municipality for a list of disposal facilities or by-laws for electronic devices, batteries, oil or other toxic liquids.

Troubleshooting

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool.

Specifications