Tow-Trust Towbars
Important: Please read General Notes overleaf before fitting
Installation Guide
Issue 5
Applicable Models: TFD4VK FORD C-MAX 2003> / GRAND C-MAX 2011> & FOCUS HATCH 2005> / FOCUS SAL 2005>
Parts List
| Item | Qty | Description | Item | Qty | Description |
|---|---|---|---|---|---|
| A | 1 | Crossmember | D | 1 | Flip Up Socket Plate TTFP/RH |
| B | 2 | Handed Side Arms | E | 2 | M12 x 22 Bolts & S/P Washers |
| C | 1 | Detachable Housing | F | 4 | M12 x 40 Bolts, 2 Nuts & 4 S/P Washers |
| G | 4 | M10 x 40 Bolts & S/P Washers | |||
| H | 4 | 10 x 40 Flat Washers | |||
| J | 4 | 12 x 25 Flat Washers | |||
| K | 2 | M12 x 25 Bolts & S/P Washers |
Installation Steps
- Remove the rear bumper. Two fixings along lower edge, two tip fixings each side, one fixing under wheel arch liner each side, four fixings when the tailgate is open. Pull the bumper out sideways at each tip then pull rearwards.
- FOCUS 3 2011> Cut under tray to suit Towbar. (under tray can be left off the vehicle and handed back to the customer)
- FOCUS 3 2011> Cut the lower edge of the rear bumper. SEE SKETCH.
- Remove bumper beam. (This is not refitted with the Towbar.)
- Place Item B into the open ends of each chassis and using Item G with Item H loosely bolt through existing holes.
- Cut plastic tab off from the centre of the plastic rear panel.
- Using Item F bolt Item A to Item B.
- Using Item E with item J and Item K with Item J bolt item C and item D to Item A.
- Fully tighten all nuts and bolts and ensure the Towbar is rigid and secure.
- Replace bumper.
Diagram Description
The diagram illustrates the Tow-Trust TFD4VK towbar assembly for Ford vehicles. It shows the main crossmember ('A') which is the primary structural component. Attached to the vehicle's chassis are two 'Handed Side Arms' ('B'). A 'Detachable Housing' ('C') is mounted to the crossmember, designed to accept the tow ball assembly. A 'Flip Up Socket Plate' ('D') is also shown, typically for electrical connections. The diagram details the hardware used for assembly: various bolts ('E', 'F', 'K'), nuts, and flat washers ('G', 'H', 'J'). Specific connection points and the overall arrangement of the towbar components relative to the vehicle's rear structure are depicted. Dimensions are provided for key parts, indicating precise fitting requirements.
Notes
- Recommended Torque Setting for M12 Grade 10.9 -139 Nm. (For other Torque Settings see notes overleaf.)
- Nose load limits and vehicle manufacturers trailer / caravan weight limits must be observed.
