Tomahawk TG5500i Inverter Generator

Operation Manual

Large Cover

Exploded view of the Large Cover assembly, detailing its components.

No.	Part No.	Description	QTY
1	2000.B20.0010.00.00	AIR HOOD COMPONENT	1
2	5787.06018.00.01	BOLT M6×18	8
3	1220.528.R0010.00.00	TENSION DISC	1
4	2000.T70.001V.00.03	HANDLE	1
5	2000.T70.0020.00.02	PULL THE PLATE	1

Igniter

Exploded view of the Igniter assembly, detailing its components.

No.	Part No.	Description	QTY
1	2100.JB4.0020.00.00	IGNITER	1
2	5787.06012.00.01	BOLT M6×12	4
3	5789.05016.00.01	BOLT M5×16	2
4	2160.168.006V.00.00	SPARK PLUG	1
5	2230.B20.0020.00.00	BOX COVER	1

Cylinder End

Exploded view of the Cylinder End assembly, detailing its components.

No.	Part No.	Description	QTY
1	3020.B20.0010.00.00	CYLINDER HEAD GASKET	1
2	3170.168.002V.00.00	IOCATING PIN 10×14	2
3	0900.68120.00.01	BOLT M6×120	2
4	0900.08037.00.01	BOLT M8×37	2
5	0010.B20.0011.00.00	CYLINDER HEAD COMBINATION	1
6	5787.06014.00.01	BOLT M6×14	4
7	5789.08060.00.10	BOLT M8×60	4
8	3000.B20.0010.00.00	CYLINDER HEAD GASKET	1
9	2230.B20.0010.00.00	CYLINDER HEAD AIR GUIDE COVER	1
10	0001.B20.0010.00.00	CYLINDER HEAD COVER COMBINATION	1
11	5787.06018.00.01	BOLT M6×18	4
12	2230.B20.0070.00.00	CYLINDER HEAD COVER	1

Silencer

Exploded view of the Silencer assembly, detailing its components.

No.	Part No.	Description	QTY
1	0845.04016.00.01	SCREW M4×16	4
2	2230.B20.0090.00.00	REAR COVER OF MUFFLER	1
3	5787.08016.00.01	BOLT M8×16	4
4	2400.B20.0010.00.00	MUFFLER	1
5	1689.B20.0010.00.00	MUFFLER BRACKET	1
6	2230.B20.0040.00.00	MUFFLER FRONT COVER	1
7	3100.188.004V.00.00	EXHAUST PORT GASKET	1
8	0097.08000.00.01	FLAT WASHER Φ8	2
9	0093.08000.00.01	ELASTIC WASHER Φ8	2
10	6170.08000.00.01	NUT M8	2
11	5787.06014.00.01	BOLT M6×14	3

Crankshaft

Exploded view of the Crankshaft assembly, detailing its components.

No.	Part No.	Description	QTY
1	5787.06018.00.01	BOLT M6×18	4
2	2020.F80.0050.00.00	STARTER KIT	1
3	2030.T70.0020.00.00	FAN	1
4	6177.14000.06.01	BOLT M14×1.5	1
5	5787.06012.00.01	BOLT M6×12	2
6	1521.F80.0020.00.00	TRIGGER	1
7	4000.JB4.0020.00.01	MOTOR ROTOR	1
8	5787.06065.00.01	BOLT M6×65	4
9	4000.JB4.0030.00.02	MOTOR STATOR	1
10	3170.188.001V.00.00	LOCATING PIN 8×12	4
11	0180.B20.0012.60.00	CRANKSHAFT COMPONENTS	1

Camshaft

Exploded view of the Camshaft assembly, detailing its components.

No.	Part No.	Description	QTY
1	1040.B20.0010.60.00	CAMSHAFT COMPONENTS	1
2	1030.B20.0010.00.00	TAPPET	2
3	0160.B20.0010.00.00	PUSH ROD	2
4	0020.B20.0010.00.00	INTAKE VALVE	1
5	0030.B20.0010.00.00	EXHAUST VALVE	1
6	0060.B20.0010.00.00	VALVE SPRING SEAT	2
7	1120.165.0020.00.00	VALVE COLLET	2
8	0100.B15.0010.00.00	ARM ARM COMBINATION	1
9	0107.B15.0010.00.00	SWING ARM SHAFT PIN STOPPER	1
10	0101.B15.0010.00.00	ROCKER SHAFT	1
11	5787.06012.00.01	BOLT M6×12	1

Crankcase Cover

Exploded view of the Crankcase Cover assembly, detailing its components.

No.	Part No.	Description	QTY
1	5787.08030.00.01	BOLT M8×30	7
2	1230.164.0021.00.00	OIL DIPSTICK	1
3	1010.B20.0010.00.00	CRANKCASE COVER	1
4	1020.B20.0010.00.00	OIL ALERT	1
5	5787.06014.00.01	BOLT M6×14	2
6	3040.B20.0010.00.00	CRANKCASE GASKET	1
7	0270.B16.0010.00.00	BEARING	1

Carburetor

Exploded view of the Carburetor assembly, detailing its components.

No.	Part No.	Description	QTY
1	3060.B20.0010.00.00	AIR INLET GASKET	1
2	2300.B20.0010.00.00	CARBURETOR CONNECTOR	1
3	3080.B20.0010.00.00	CARBURETOR GASKET	1
4	2260.B20.C030.00.00	CARBURETOR	1
5	2340.B20.0010.00.00	AIR FILTER STEEL GASKET	1
6	2370.B20.0010.00.00	EXHAUST PIPE	1
7	2280.B20.0010.00.00	AIR FILTER	1
8	2360.458.R003V.00.00	BELT SHAPED TUBING CLAMP 08	1
9	2332.487.003V.00.00	OIL PIPE SHEATH	1
10	6177.06000.00.01	NUT M6	2
11	2330.528.C110.00.23	OIL PIPE	2

Piston

Exploded view of the Piston assembly, detailing its components.

No.	Part No.	Description	QTY
1	0190.B20.0010.00.00	CONNECTING ROD ASSEMBLY	1
2	0200.B20.0010.00.00	PISTON	1
3	0230.168.001V.00.00	PISTON PIN RETAINING RING	2
4	0220.168.001V.00.00	PISTON PIN	1
5	0210.B20.0010.00.00	ONE PISTON RING	1

Starting Dynamo

Exploded view of the Starting Dynamo assembly, detailing its components.

No.	Part No.	Description	QTY
1	5787.06014.00.01	BOLT M6×14	2
2	0845.04016.00.01	SCREW	2
3	2230.B20.0030.00.00	START MOTOR COVER	1
4	1220.528.R0010.00.00	TENSION DISC	1
5	2070.B20.0010.00.00	STARTING MOTOR+DUAL CORE PLUG-IN BOX RELAY	1
6	5787.06035.00.01	BOLT M6×35	2
7	5789.05012.00.01	BOLT M5×12	2
8	4080.520.001V.04.00	NYLON ZIP TIES	1
9	5787.06016.00.01	BOLT M6×16	1
10	1220.528.R0010.00.00	TENSION DISC	1
11	6951.528.0020.00.00	BATTERY WIRING HARNESS	1
12	6950.528.0020.00.00	WIRE HARNESS COMPONENTS	1
13	6950.J24.0010.00.00	WIRE HARNESS COMPONENTS	1
14	6950.JB4.0030.00.00	WIRE HARNESS COMPONENTS	1

Right Housing

Exploded view of the Right Housing assembly, detailing its components.

No.	Part No.	Description	QTY
1	2222.528.0030.00.00	RIGHT SHELL	1
2	6178.05000.01.04	NUT	6
3	0845.42013.00.01	SELF TAPPING SCREW	7
4	5598.467.001V.00.00	PLUM BLOSSOM HOLE RETAINING RING	4
5	4789.467.001V.00.00	BOLT	3
6	7495.528.001V.00.00	DECORATIVE COVER OF STARTING HANDLE	1
7	5596.528.0070.A6.00	RIGHT APPEARANCE COVER	1
8	1142.528.0030.A6.00	OIL FILLING AND DRAINING MAINTENANCE DOOR	1

Left Housing

Exploded view of the Left Housing assembly, detailing its components.

No.	Part No.	Description	QTY
1	2220.528.0030.00.00	LEFT HOUSING	1
2	6178.05000.01.04	NUT	6
3	5787.06012.00.01	BOLT	2
4	5522.467.002V.00.00	OIL TANK SUPPORT RUBBER SLEEVE B	3
5	4789.467.001V.00.00	BOLT	3
6	5424.528.001V.00.00	SLOTTED HALF ROUND HEAD SCREW	2
7	5596.528.0080.A6.00	LEFT APPEARANCE COVER	1

Frame

Exploded view of the Frame assembly, detailing its components.

No.	Part No.	Description	QTY
1	4863.528.0060.00.00	LEFT BRACKET 1	1
2	4863.528.0031.00.00	RIGHT BRACKET 1	1
3	6170.08000.00.07	NUT	8
4	9727.528.001V.00.00	FRONT CROSS BAR	1
5	5787.06012.00.01	BOLT	9
6	2999.528.001V.00.00	LEFT RAIL	1
7	7174.528.002V.00.00	FUEL TANK REAR BRACKET	1
8	2999.528.002V.00.00	RIGHT RAIL	1
9	7174.528.001V.00.00	FUEL TANK FRONT BRACKET	1
10	6177.08000.00.01	NUT	6
11	3360.487.001V.00.00	DAMPING PAD 1	2
12	3340.JB8.0010.00.00	POWER FIXED BASE PLATE 1	1
13	3360.460.002V.00.00	DAMPING PAD 1	2
14	5787.08020.00.07	BOLT	4
15	3340.528.0050.00.00	FLOOR	1
16	6178.05000.01.04	CLIP NUT	4
17	4863.528.0070.00.00	LEFT BRACKET 2	1
18	4863.528.0080.00.00	RIGHT BRACKET 2	1
19	3340.528.002V.00.00	POWER FIXED BASE PLATE 2	1
20	6177.06000.00.01	NUT	2
21	6353.JB8.0030.00.00	FRAME BOTTOM BRACKET	1
22	3360.460.002V.00.00	SHOCK ABSORBER PAD/SQUARE SHAPE	2
23	5787.06025.00.01	BOLT	2
24	2470.JB4.0010.00.00	INVERTER	1
25	5926.467.001V.00.00	SQUARE NUT	6
26	6854.528.0050.00.00	VOLTAGE REGULATING RECTIFIER	1
27	5787.06016.00.01	BOLT	1
28	2461.188.0011.00.00	BATTERY	1
29	4885.528.001V.00.00	BATTERY HOLDER	1

Pull Rod/Housing

Exploded view of the Pull Rod/Housing assembly, detailing its components.

No.	Part No.	Description	QTY
1	3200.528.001V.00.03	RUBBER SLEEVE OF OIL FILLING PORT	1
2	0845.42016.00.07	SELF TAPPING SCREW	8
3	5787.06012.00.01	BOLT	10
4	3330.528.0010.00.00	HANDRAIL	1
5	9988.528.001V.00.00	OIL LEVEL WINDOW RUBBER SLEEVE	1
6	8787.528.001V.00.00	OIL LEVEL WINDOW GLASS	1
7	9577.528.001V.00.00	PULL HANDLE SUPPORT FRAME	1
8	0845.35095.00.07	SELF TAPPING SCREW	2
9	9674.528.0030.00.00	UPPER SHELL	1
10	9874.528.0010.04.00	PULL HANDLE ASSEMBLY	1

Tail Cover

Exploded view of the Tail Cover assembly, detailing its components.

No.	Part No.	Description	QTY
1	3332.562.0010.00.00	FRONT WHEEL	2
2	5787.06012.00.01	BOLT	2
3	4100.460.R001V.20.00	NON STANDARD FLAT PAD	2
4	0818.05016.00.07	CROSS LARGE PAN HEAD SCREW	6
5	2435.JB8.0010.00.00	MUFFLER SIDE COVER	1

Panel

Exploded view of the Panel assembly, detailing its components.

No.	Part No.	Description	QTY
1	2140.464.0010.00.00	FOUR-IN-ONE SWITCH	1
2	0819.04212.00.01	SELF TAPPING SCREW	3
3	0818.04020.00.01	CROSS PAN HEAD SCREW	1
4	2141.528.0010.00.00	FOUR-IN-ONE SWITCH HANDLE	1
5	0818.05010.00.07	CROSS PAN HEAD SCREW	6
6	3370.JB8.0030.00.99	CONTROL PANEL COMBINATION	1
7	0818.05016.00.07	CROSS LARGE PAN HEAD SCREW	6
8	6655.528.0040.00.00	PANEL SEAT	1

Fuel Tank Components

Exploded view of the Fuel Tank Components assembly, detailing its parts.

No.	Part No.	Description	QTY
1	3200.487.C001.04.01	FUEL TANK CAP	1
2	3200.168.075V.00.05	FUEL FILTER SCREEN	1
3	3200.528.0010.00.06	CIRCULAR ELECTRONIC OIL MARK	1
4	3201.528.C020.D7.00	TANK	1
5	3206.168.R001V.00.00	FUEL TANK OUTLET NOZZLE	1
6	5787.06025.00.01	BOLT	4
7	4100.460.R001V.20.00	NON STANDARD FLAT PAD	4
8	3213.460.001V.00.00	TANK BUSHING	4
9	3217.460.001V.00.00	OIL TANK MOUNTING RUBBER SLEEVE	4
10	2360.458.R003V.00.00	FERRULE	2
11	2330.188.C100.00.23	OIL TUBE	1
12	3200.487.004V.00.02	TANK COVER CHAIN	1

Power Your World

Tomahawk understands that to keep a job-site running smoothly, the proper equipment and spare parts are needed at the drop of a hat. With same day shipping and faster delivery times, count on Tomahawk to keep you powered throughout the day! With long-lasting parts and engines, Tomahawk equipment will be the star of your fleet for years to come. Visit www.tomahawk-power.com to get started today!

Contact Information

TOMAHAWK®, LLC
San Diego, CA

Sales Support
(866) 577-4476
sales@tomahawk-power.com

Equipment Support
(866) 577-4476
support@tomahawk-power.com

www.tomahawk-power.com

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