Sealey - Leading Professional Tool & Workshop Equipment Supplier
Instruction Manual for SEALEY models including: AK481 Release Pistol Grip Grease Gun, AK481, Release Pistol Grip Grease Gun, Pistol Grip Grease Gun, Grip Grease Gun, Grease Gun, Gun
QUICK RELEASE PISTOL GRIP GREASE GUN 3-WAY FILL
Sealey AK481 Quick Release 3-Way Fill Pistol Grip Grease Gun » Product
Sealey AK481 Pistol Type Grease Gun Quick Release 3-Way Fill | Tools| Christmas gift
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DocumentDocumentQUICK RELEASE PISTOL GRIP GREASE GUN 3-WAY FILL MODEL NO: AK481 Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE. Refer to instructions Wear eye Wear protective protection gloves 1. SAFETY WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment. 9 Familiarise yourself with the application and the limitations of the grease gun, as well as the potential hazards. 9 Keep the work area clean, uncluttered and ensure there is adequate lighting. 9 Keep the grease gun clean for best and safest performance. 9 Check moving parts alignment on a regular basis. 8 DO NOT use the grease gun for any purpose other than that it was designed for. 8 DO NOT operate the grease gun if any parts are damaged or missing, as this may cause failure and/or personal injury. 9 When not in use store in a safe, dry, childproof location. WARNING! Always wear approved eye protection when operating the grease gun. 2. INTRODUCTION Pistol style grease gun with contoured handle. Highly durable die-cast aluminium alloy pump head with air-bleed valve. Fitted with an innovative quick release mechanism to speed up the refill process. Features 3-way fill with cartridge, bulk or manual capability. Supplied with a rigid delivery tube and push-on hydraulic 4-jaw coupling. Accepts standard 400g cartridges. 3. SPECIFICATION Model No: Capacity: Delivery per Stroke: Delivery Pressure: Nett Weight: Optional Accessories: AK481 400cm³ 0.71cm³ 4000psi 1.58kg GGHE300 - Rubber Delivery Hose with 4-Jaw Connector Flexible 300mm 1/8"BSP Gas 1 Coupler 2 Quick release 1 Assembly 9 3 Trigger 4 Handle 2 5 Barrel 3 6 End Cap 4 5 7 Locking tab 8 Plunger Rod Handle 9 Air vent valve 6 10 7 10 Filler plug fig.1 8 fig.2 © Jack Sealey Limited Original Language Version AK481 Issue 2 (H) 21/05/24 4. OPERATION 4.1. 4.1.1. 4.1.2. 4.2. 4.2.1. 4.2.2. 4.2.3. 4.2.4. 4.2.5. 4.2.6. 4.3. 4.3.1. 4.3.2. 4.3.3. 4.3.4. 4.3.5. 4.3.6. 4.4. 4.4.1. 4.4.2. 4.4.3. 4.4.4. 4.4.5. 4.4.6. 4.4.7. 4.5. 4.5.1. 4.5.2. 4.5.3. WARNING! An empty grease cartridge or grease may be under pressure from the spring in the barrel, use caution when removing it. GREASE GUN LOADING Raise quick release mechanism cover (fig.1) and depress and hold the trigger. Separate the gun head from the grease gun barrel. CARTRIDGE LOADING Withdraw the plunger rod fully. Remove plastic cap from end of grease gun cartridge, insert into barrel of grease gun. Remove seal from grease gun cartridge and mount grease gun head back onto the barrel. Depress the air vent valve (fig.2). Release the plunger rod using its tab, force the rod out and in a few times to eject air trapped in the grease via the air vent valve. When grease comes out of the valve, the air has been discharged. Pump the grease gun handle until grease flows continuously. If it does not, depress the air vent valve again and use the plunger rod to expel the trapped air. SUCTION LOADING Put open end of grease barrel into grease container to a depth of 50mm. Slowly pull back the plunger handle (fig.1) to pull the grease into the barrel. Lock the rod with the tab (fig.1). Shake the grease gun to settle the grease into the barrel. Mount grease gun head back onto the barrel, depress the air vent valve (fig.2). Release the plunger rod using its tab, force it out and in a few times to eject air trapped in the grease, from the air vent valve. When grease comes out of the air vent valve the air has been discharged. Pump the grease gun handle until grease flows continuously. If it does not, depress the air vent valve and use the plunger rod to expel the trapped air. FILLER PUMP LOADING Connect delivery mechanism from dispenser to the gun head filler plug (fig.2). Check that the bulk filler valves are compatible with gun filler plug. Wipe both the valves clean of any dirt before filling. Connect the bulk filler valve to the grease bulk filler pump, keeping weight on the grease gun to keep it connected. Pumping becomes very hard once the grease gun barrel is filled. Depress the air vent valve to release any trapped air by releasing the plunger rod using its tab and pushing it in and out a few times to eject air trapped in the grease, from the air vent valve. When grease comes out of the air vent valve, the air has been discharged. Pump grease gun handle until grease flows continuously. If it does not, depress the air vent valve and use the plunger rod to expel the trapped air. USING THE GUN The coupler has jaws which snap onto a grease valve. Push the coupler straight onto the valve to form a good fit. Operate the grease gun as square onto the valve as possible. Once finished filling, tilt the coupler, twist and pull it off. WARNING! DO NOT try to pull the coupler off straight. ENVIRONMENT PROTECTION Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations. NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. If you require documentation for alternative versions, please email or call our technical team on technical@sealey.co.uk or 01284 757505. IMPORTANT: No Liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 12 months from purchase date, proof of which is required for any claim. Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 sales@sealey.co.uk www.sealey.co.uk © Jack Sealey Limited Original Language Version AK481 Issue 2 (H) 21/05/24