Honeywell FS10-R/FS10-RN Multi-Spectral Flame Detector

Notices and Trademarks

Copyright 2014 by Honeywell International Inc. This information is presented in good faith and believed to be accurate. Honeywell disclaims implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as stated in its written agreement. Honeywell is not liable for indirect, special, or consequential damages. Information and specifications are subject to change without notice. Installation must be performed by qualified personnel according to local codes. Protection may be impaired if used contrary to specifications.

The document lists numerous trademarks including: ACCTTL, ALERT-1, ALARM-2, ATAG, Clean Room Sentry, COP-i, Complete Optical Path Integrity, CM1, CM1-A, DartLogic, FireLogic, Honeywell Analytics VSD-8, VSD-4, VSD-8, Fire Signature Analysis, FireBusI, FireBusII, FirePic, FirePicII, FirePicIII, FirePix, FirePicture, FSC, FSX (including variations like FS2, FS3, FS4, FS5, FS6, FS7, FS8, FS9, FS10, FS11, FS12, FS14, FS15, FS16, FS17, FS18, FS19, FS20, FS24, FS26 and their 'X'/'XN' variants), FS7-2173-2RP, FS System 7, FS System 10, FS7-2173, FS7-2173-RP, FS2000, FS System 2000, High Speed Flame & Surveillance Detector, Multi-Spectrum QuadBand Triple IR, Multi-Spectrum TriBand, Near Band Infrared, NearBand IR, QuadBand IR, Room Sentry, RS, RS2, SM2, SM3, SS, SS2, SS2X, SS2-A, SS3, SS3-A, SS3X, SS4, SS4-A, SS4X, SnapShot, SLR-BIT, SuperBus, SuperSentry, System 2000, Tri-Mode Plot, QuadBand Triple IR Plus, TriBand, Wide Band Infrared, WideBand IR, Wide Band IR. These are registered trademarks of Honeywell International Inc. Other brand and product names are trademarks of their respective owners.

About This Document

Read and understand this manual before installing or operating the equipment. No part of this document may be copied or reproduced without express written permission from Honeywell Analytics. This manual is subject to change without notice.

Symbol Definitions

The following symbols are used in this document:

• ? ATTENTION: Identifies information requiring special consideration.
• [Tip] TIP: Identifies advice or hints for the user.
• [External Reference] REFERENCE-EXTERNAL: Identifies an additional source of information outside of this booklet.
• [Internal Reference] REFERENCE-INTERNAL: Identifies an additional source of information within this booklet.
• [Caution] CAUTION: Indicates a situation that, if not avoided, may result in equipment damage, data loss, or inability to operate the process.
• ⚠️ CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also alert against unsafe practices. This symbol on the equipment refers the user to the product manual for additional information.

Section 1: Introduction

1.1 Application

The Honeywell Analytics FS10-R (relay output) are unitized, stand-alone Flame Detectors designed for detecting and alarming to fires in electrostatic powder or paint spray booths and paint spray lines in industrial and automotive applications. These multi-spectral, digital, electro-optical, patented detectors are housed in explosion-proof enclosures and feature automatic "through-the-lens" self-test. Detectors can be ordered with dry contact relays for interfacing to control panels, with latching or non-latching outputs. FS10-R Detectors include a built-in controller and are unitized versions of earlier FS10 models.

The FS10 line is designed for indoor fire detection in areas with combustible materials. Typical applications include:

• Automotive Paint Lines
• Paint Kitchens
• Curing Ovens
• Powder Coating Booths
• Compressor Modules
• Diesel Generators
• Aerosol Filling
• General Finishing
• Paint Mixing Rooms
• Warehouse Storage
• Liquid Paint Spray Lines
• Internal Storage Tanks

1.2 Responses

FS10-R detectors provide Alert/Fire Early Warning, Fire Alarm, and Fault signal relays. During normal operation, Alert/Fire Early Warning and Alarm relays are de-energized, and the Fault relay is energized. A Fire Alarm is declared in less than 5.0 seconds.

1.3 Input Power Requirements

The FS10-R requires 85 mA (0.085 Amps) at 24 Volt DC (+/-15%) during normal operation. The maximum current required during an Alarm is 120 mA.

1.4 FirePic™

FirePic stores sensor data for the last six fire events in non-volatile memory, providing spectral evidence to postulate fire causes. It records the time and date for each event and includes a graphical display of relative spectral intensities over time.

? Note: A PC computer is required to access FirePic.

1.5 No Silicone Used

No silicone-based sealant or silicone greases are used in the Flame Detector.

1.6 FS10-R, -RN Unitized Flame Detectors

These multi-spectral detectors span Wide Band IR™, Near Band IR™, and Visible Band™ spectra. They use intelligent processing to differentiate between real fires and false alarm sources by simultaneously examining these three spectral bands.

Detection ranges are factory set for 15 feet (FS10-R15, -RN15) and 30 feet (FS10-R30, -RN30) for a one square foot Heptane reference pan fire. Response times are: Alert 0.3 seconds, Fire Early Warning 1.0 second, and Fire Alarm less than 5.0 seconds. Detectors are factory set for latching (FS10-R15, -R30) or non-latching (FS10-RN15, -RN30) outputs.

The Alert/Fire Early Warning response is not available for FS10-R45 or FS10-RN45 (45 foot detection range) versions.

Detectors feature real-world time and date stamped "Event History" files stored in non-volatile memory.

1.6.1 Alert / Early Warning Relay Output

Provides one Alert/Fire Early Warning relay (1 Amp @ 24 VDC). It is de-energized (open contacts) during Normal Operation and energized (closed contacts) during an Alert or Fire Early Warning condition.

1.6.2 Alarm Relay Output

Provides one Fire Alarm relay (1 Amp @ 24 VDC). It is de-energized (open contacts) during Normal Operation and energized (closed contacts) during a Fire Alarm condition. The Fire Relay can be configured as Latching (remains energized until reset) or Non-Latching (resets automatically after 5 seconds). Latching is the standard factory setting unless an RN version is ordered.

1.6.3 Fault Relay Output

Provides one Fault relay (1 Amp @ 24 VDC). It is energized (closed contacts) during Normal Operation and de-energized (open contacts) during a Fault condition. Faults can include loss of power or Self-Test failure.

1.6.4 Physical Description

The detector's electronics and sensors are housed in a water-tight and explosion-proof enclosure with ratings including Class I Div. 1, 2 (Groups B, C, D); Class II Div. 1, 2 (Groups E, F, G); Class III; NEMA 3 & 4. It features dual 3/4 inch NPT conduit openings and a copper-free aluminum housing with a red powder-coated epoxy finish. The 'O' ring material is Dupont Viton. The detector weighs approximately 3.5 pounds. For dimensions, refer to Figures 3 and 4.

1.6.5 Field of View

The detector's field-of-view is 90 degrees (± 45° horizontal and vertical).

1.6.6 Environment Range

Humidity range: 10% to 90% RH (non-condensing). Operating and storage temperature range: -40 °F to +185 °F (-40 °C to +85 °C).

1.6.7 Location

Detectors should be located within their specified detection distance (15, 30, or 45 feet) of the fire threat area, with a clear view of the monitored area. Positioning in room corners or ceilings can help avoid line-of-sight blockage.

1.6.8 Self-Test

The detector performs ACCTTL™ (Automatic Computer Controlled Through The Lens Test) every 10 minutes to check the window lens for contamination. If cleaning is needed, the LED blinks three times in a burst every 10 seconds. The system remains functional during these tests.

1.6.9 Warranty

Honeywell Analytics warrants the Flame Detector against defects in material and workmanship for two (2) years from the shipment date.

Section 2: Installation

2.1 Detector Views

The detector can be mounted directly on a wall or using optional swivel mounting assemblies (SM2 or SM4 Stainless Steel Swivel Mount). Refer to Section 6.1 for details.

Figure 3: Fire Detector Housing - Side View: This diagram illustrates the side profile of the detector housing, showing key dimensions such as height (4.38 inches), depth, and the location and size of the 3/4 inch NPT conduit openings.

Figure 4: Detector Housing - Rear View: This diagram shows the rear of the detector housing, detailing mounting hole dimensions and the overall width and height of the unit.

2.2 Conduit Installation

Detectors should be located to cover specific "fire threat" areas. When planning conduit runs:

1. If only one of the two 3/4 inch NPT conduit openings is used, seal the unused opening with a threaded, tapered plug.
2. In areas where moisture may accumulate, install an approved conduit trap or drain.

⚠️ IMPORTANT: BE SURE and DOUBLE CHECK that the external AC voltage electrical power is TURNED OFF before proceeding. Connect 120 Volts AC LAST for OPTION 1S-GF-120, and 240 Volts AC LAST for OPTION 1S-GF-240.

2.3 Power Supply Considerations

? Note: Apply ONLY 24 Volt DC to the Detectors Electrical Input Power Connections.

Refer to Section 1.3 for input power requirements and pin assignments. Ensure the panel's power supply can handle the total load current of all connected detectors. For example, ten Model FS10-R detectors may require a power supply capable of at least 1.20 Amps. This load must also be considered for 24-hour backup requirements.

2.4 Mounting the Flame Detectors

The detectors have a 90-degree field-of-view and can detect a one square foot heptane pan fire at half sensitivity off-axis up to 45 degrees. Position detectors with the primary fire threat location aimed at the center of the field-of-view. Mount detectors in locations like room corners or ceilings to ensure a clear view and avoid line-of-sight blockage.

Section 3: Operating Modes

3.1 Normal Operation

Apply only EXTERNAL 24 volt DC regulated electrical power. Upon power-up, the red LED blinks ON for about 10 seconds during initialization, then blinks once every 10 seconds during Normal Operation. The detector is ready to detect fires, report faults, and indicates normal operation with the red LED blinking every 10 seconds. Analog type detectors indicate a 4 mA output current.

3.2 Alert / Fire Early Warning

During an Alert or Fire Early Warning condition, the detector will:

• Rapidly blink the red LED continuously.
• Energize the Alert/Early Warning relay or indicate a 12 mA output current.
• Record FirePic data in non-volatile memory.
• Record the event in the Event History file.

3.3 Alarm Condition

During a Fire Alarm condition, the detector will:

• Turn ON the red LED continuously.
• Energize the Fire Alarm relay.
• Record FirePic data in non-volatile memory.
• Record the event in the Event History file.

3.4 Fault Condition

During a Fault condition, the detector will:

• Blink the red LED as indicated in Table 1.
• Indicate a fault (de-energize the Fault relay).
• Record the event in the Event History file.

Common fault causes include dirty detector windows, wiring failures (severed cables, loose terminations), internal self-checking failures, or power loss.

? Note: Fault conditions are self-resetting; the detector stops reporting a fault when the cause is remedied.

3.5 Automatic Detector Test

The detector performs ACCTTL™ tests every 10 minutes to check the operation of the Flame Detector. During a fault, the green LED blinks according to Table 1 "Detector Fault Codes". An inadequate signal may indicate a dirty window lens or reflector lens guard.

? Note: The system remains functional and can alarm to a fire during ACCTTL™ tests.

3.6 Manual Detector Test

⚠️ WARNING: Detector relay outputs must be isolated mechanically (not just by software/firmware) to avoid unintended alarms or suppression discharge during manual testing. Use a Portable Test Lamp, such as the Honeywell Analytics Model FS-846-B, to test the system "end-to-end" by activating each detector separately.

? Note: The Honeywell Analytics Model FS-846-B Portable Test Lamp is recommended for individual detector activation.

3.7 Advanced System Diagnostics

The detector's FireBus™ connections allow interfacing with a PC via the optional PC "Windows" Interface Kit (refer to Section 6.6).

Section 4: Maintenance and Replacement

4.1 Detector Faults

⚠️ WARNING: Serious injury or death may result if safety precautions are not observed.

If a detector fault occurs, the internal red LED blinks every 10 seconds with specific fault codes. If remedial action does not clear the fault, contact FSC Customer Service.

4.2 Cleaning Detectors Housing Windows

Clean detector windows and grills immediately after handling/installation, on a regular schedule, or when a fault indicates it. Use an air blast or a clean cloth. Honeywell Analytics' Disposable Protective Covers (Part No. DPC-12) can help keep the window lens and self-test grill clean.

4.3 Detector Module Replacement

To replace an operating Flame Detector Module:

1. Loosen the hex nut securing the top windowed cover.
2. Turn the top cover counter-clockwise to remove it.
3. Using a screwdriver, turn the three captive screws counter-clockwise to free the black Flame Detector Module.
4. Gently lift the module out, avoiding contact with sensor windows.
5. Using a small screwdriver, turn the two clamp screws counter-clockwise to remove the ten-wire cable plug.
6. Handle the module with care, avoiding contact with sensor windows.
7. Wrap the module in static protection material (or aluminum foil if unavailable) and ship to Honeywell Analytics.
8. Reverse these steps to install a new module.

? IMPORTANT: THERE ARE NO USER SERVICEABLE PARTS IN A DETECTOR's MODULE. TAMPERING, PRYING OPENING, OR ATTEMPTED REPAIRS BY NON-FACTORY PERSONNEL WILL VOID ALL WARRANTIES.

When returning a detector, package it in static protective material or aluminum foil. Contact Honeywell Analytics Customer Service for a Return Material Authorization (RMA) before shipping.

Section 5: Pinout Data

Table 2: Flame Detector Connector Pin-outs for FS10-R type Detectors (J1 Connector: FIRE DETECTOR Module)

Table 3: Flame Detector Connector Pin-outs for FS10-R45 type Detectors

? Note: DO NOT CONNECT SHIELD AT THE FLAME DETECTOR. COMM is an abbreviation for Communications. Detector relays are shown as they are during Normal Operation (no Fire Alarm or Fault conditions).

Figure 3: FS10-R, Detector Module, Connector Rear View: This diagram shows the rear view of the detector module, illustrating the 10-pin connector and the numbering of each pin from 1 to 10.

Section 6: Accessories

6.1 Detector Heavy Duty Swivel Mount (Part No. SM2)

Figure 4: Detector Swivel Mount: This diagram illustrates the components and assembly of the SM2 swivel mount, showing how it attaches to the detector housing and a mounting surface.

Figure 5: Model SM4 Stainless Steel Swivel Mount: This diagram shows the SM4 stainless steel swivel mount, detailing its dimensions and mounting configuration.

6.2 Test Lamp (Part No. FS-846-B): A portable, battery-powered test lamp that simulates radiant energy from a fire to test FS System 10 Flame Detectors during start-up or maintenance. Requires eight "D" size batteries. Refer to Section 3.6 for system test warnings.

6.3 Disposable Protective Covers for Detectors (Part No. DPC-12): Factory-supplied covers that allow detectors to "see through" without performance reduction. They protect the viewing windows from debris and are easily replaceable, reducing the need for manual cleaning. Each package contains twelve covers.

6.4 Extension Pole for Disposable Covers (Part No. EXPL-1): A three-section pole that extends to 11.0 feet, used for installing or removing disposable covers in hard-to-reach areas.

6.5 Air Shield for Dirty Applications (Part No. DASA1-P): Mounts to the detector housing for areas with high airborne contaminants. Features a 1/4" O.D. nylon tubing fitting for an instrument-grade air supply (5 to 15 psi @ 6 cubic ft. per minute).

6.6 PC Interface Kit (Part No. FS10-IK): Electronically converts the detector's RS-485 (FireBus) signal to RS-232 for PC interfacing. Allows access to post-event analysis (FirePic) and operation monitoring (SnapShot), including event histories. The kit includes a self-powered terminal box, two cables, a 120 VAC transformer, and user PC software. It can also be used with detectors powered by an external 24 VDC source.

Limited Warranty

Honeywell Analytics warrants its Products against defects in material and workmanship for two (2) years from the date of shipment. Honeywell Analytics will repair or replace defective products at its option, provided they are returned according to warranty terms. Replaced parts are warranted for the balance of the original warranty period. This warranty is extended only to the original purchaser and is not transferable. Honeywell Analytics does not warrant installation, maintenance, or service of its products, nor ancillary equipment not furnished by Honeywell Analytics. This warranty is exclusive and limits Honeywell Analytics' responsibility to repair or replacement.

Implied warranties of merchantability and fitness for a particular purpose are limited to the duration of this Limited Warranty. Honeywell Analytics is not liable for damages exceeding the product's purchase price, including loss of use, time, inconvenience, commercial loss, lost profits, or consequential damages.

THIS WARRANTY DOES NOT COVER:

• Defects or damage from use outside normal/customary manner.
• Defects or damage from misuse, accident, or neglect.
• Defects or damage from improper testing, operation, maintenance, installation, alteration, modification, or adjustment.
• Products subject to unauthorized modifications, disassemblies, or repairs that adversely affect performance or interfere with warranty inspection.
• Products with removed or illegible serial numbers.
• Freight costs to the repair facility.
• Products with illegal or unauthorized software/firmware alterations.
• Cosmetic damage that does not affect operation.
• Normal and customary wear and tear.

Honeywell Analytics' software/firmware is protected by copyright and may not be reproduced, copied, distributed, or modified without permission.

Contact Honeywell Analytics

Americas: Honeywell Analytics Inc., 405 Barclay Blvd., Lincolnshire, Illinois, USA 60069. Email: detectgas@honeywell.com

Europe: Life Safety Distribution AG, Javastrasse 2, 8604 Hegnau, Switzerland. Email: gasdetection@honeywell.com

Asia Pacific: Honeywell Analytics Asia Pacific Co., Ltd., #701 Kolon Science Valley (1), 43 Digital-Ro 34-Gil, Guro-Gu, Seoul, 152-729, Korea. Email: analytics.ap@honeywell.com

Internet:

• Corporate: www.honeywell.com
• Honeywell Analytics: www.honeywellanalytics.com

Telephone:

• Americas: Honeywell Analytics Inc. - 1-800-538-0363 / 1-800-321-6320
• Europe: Life Safety Distribution AG - {32-2} 728-2711
• Asia Pacific: Honeywell Analytics Asia Pacific Co., Ltd. - +82 2 6909 0321 / VOIP: +8 5401 0321