Kinetix 5100 Feedback Connector Kit Installation Instructions
Catalog Number: 2198-K51CK-D15M
About the Feedback Connector Kit
This kit is designed for use with Allen-Bradley® 2090-Series motor feedback cables and provides wire terminations for encoder signals to the motor feedback (MFB) connector on Kinetix® 5100 drives.
Refer to the Kinetix 5100 Single-axis EtherNet/IP™ Servo Drive User Manual, publication 2198-UM004, for more information on compatible 2090-Series feedback cables and wiring the kit.
Prepare the Feedback Cable
To prepare existing Bulletin 2090 cables for use with the Kinetix 5100 feedback connector kit, prepare the cable shield, conductor lengths, and strip lengths according to these guidelines:
- Trim the shield flush so that no strands can cause a short to adjacent terminals.
- Measure conductor lengths to ensure they are long enough to provide a service loop.
- Remove sufficient insulation from each conductor to achieve the proper strip length.
Feedback Cable Preparation Diagram
The feedback cable consists of a cable jacket, cable shield, and drain wire. Dimensions are provided in millimeters (inches):
- Cable Jacket: Encloses the internal components.
- Cable Shield: Approximately 5 mm (0.20 in.) in diameter.
- Drain Wire: Approximately 7 mm (0.3 in.) from the edge of the shield.
- Conductor lengths: Indicated as 120 mm (4.7 in.) and 127 mm (5.0 in.) for conductors.
IMPORTANT: The drain wire from your 2090-Series motor cable must be connected to the drain terminal. If your cable lacks a drain wire, create one from the overall shield during wire preparation and connect it to the drain terminal.
Install the Connector Kit
Follow these steps to install the connector kit:
- Remove the Phillips head screw from the cover.
- Depress the snap-fits using a small screwdriver or probe and pull the cover away from the base.
- Route signal wires and the drain wire to their respective terminals. Refer to "Connector Data" on page 3 for the 16-pin terminal pinout.
- Tighten terminal screws to a maximum torque of 0.2 N·m (1.77 lb·in).
- To ensure a high-frequency bond between the shield braid and clamp, apply the shield clamp to the exposed cable shield.
IMPORTANT: The shield clamp provides a proper ground and improves system performance. For optimal performance, it is critical to clamp the exposed braid under the shield clamp.
- Attach a tie wrap (customer-supplied) for stress relief and wire management.
- Tighten clamp screws to a maximum torque of 0.35 N·m (3.097 lb·in).
- Replace the cover and install the cover screw. Tighten the cover screw to a maximum torque of 0.35 N·m (3.097 lb·in).
Connector Kit Assembly Diagram
The diagram illustrates the Kinetix 5100 Feedback Connector Kit (2198-K51CK-D15M). Key components shown include:
- The connector housing with snap-fits and guide pins.
- An 8-pin connector (2x) and a 15-pin D-sub to Motor Feedback (MFB) Connector.
- Mounting screws (2x).
- A Bulletin 2090 Feedback Cable connected to the MFB connector.
- Service loops for the cable.
- A tie wrap recommended for stress relief and wire management.
- A shield clamp positioned over the exposed cable shield, secured by clamp screws (2x).
Install or Replace Battery
A 3.6V, ER14252, or equivalent, 1/2AA size battery is required for absolute position backup of the TLP motor. To install the battery, follow these steps:
- Open the cover by removing the screw and depressing the two snap-fits.
- Insert the battery as shown.
- Replace the cover and install the cover screw. Tighten the cover screw to a maximum torque of 0.35 N·m (3.097 lb·in).
Battery Installation Diagram
The diagram shows the connector housing with guide pins and snap-fits. An arrow indicates inserting the battery into its compartment.
Connector Data
This section provides the terminal assignments, signal names, and corresponding wire colors for the connector.
| Terminal | Signal | Wire Color | |
|---|---|---|---|
| 1 | SIN+ | AM+ | Black |
| 2 | SIN- | AM- | White/Black |
| 3 | COS+ | BM+ | Red |
| 4 | COS- | BM- | White/Red |
| 5 | DATA+ | IM+ | Green |
| 6 | ECOM (1) | White/Gray | |
| 7 | EPWR_9V | Orange | |
| 8 | S3 | White/Yellow | |
| 10 | DATA- | IM- | White/Green |
| 11 | TS+ | White/Orange | |
| 12 | S1 | White/Blue | |
| 13 | S2 | Yellow | |
| 14 | EPWR_5V | Gray | |
| + | Battery + | _(2) | |
| - | Battery - | _(2) | |
| Drain | Shield |
(1) The ECOM and TS- connections are tied together and connect to the cable shield.
(2) For custom cables. Color determined by wire availability.
Connector Kit Specifications
| Attribute | Value |
|---|---|
| Cable diameter | 6.5...11.9 mm (0.26...0.47 in.) |
| Screw terminal wire size | 0.08...1.5 mm² (28...16 AWG) |
| Recommended wire strip length | 5 mm (0.20 in.) single conductor |
| Recommended torque | |
| Mounting screws | 0.2 N·m (1.77 lb·in) |
| Terminal screws | 0.2 N·m (1.77 lb·in) |
| Clamp and cover screws | 0.35 N·m (3.097 lb·in) |
| Kit contents |
|
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
| Resource | Description |
|---|---|
| Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003 | Provides product specifications for the Kinetix Integrated Motion over EtherNet/IP network, Integrated Motion over Sercos interface, EtherNet/IP networking, and component servo drive families. |
| Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004 | Provides product specifications for Bulletin 2090 motor and interface cables, low-profile connector kits, drive power components, and other servo drive accessory items. |
| Kinetix 5100 Single-axis EtherNet/IP Servo Drives Users Manual, publication 2198-UM004 | Information on how to install, configure, start, and troubleshoot your Kinetix 5100 servo drive system. |
| Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 | Provides general guidelines for installing a Rockwell Automation industrial system. |
| Product Certifications website: rok.auto/certifications | Provides declarations of conformity, certificates, and other certification details. |
You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page.
Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.
Allen-Bradley, Kinetix, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. EtherNet/IP are trademarks of ODVA, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 www.rockwellautomation.com
