Installation Instructions
Feedback Connector Kit for TL-Series (Bulletin TLY) Servo Motors
Catalog Number: 2090-KFBM6-AA
About the TL-Series Feedback Connector Kit
This connector kit is used to build a custom feedback cable for use with TL-Series servo motors. It is compatible only with feedback cables from the following TL-Series servo motors: TLY-A110, TLY-A120, TLY-A130, TLY-A220, TLY-A230, TLY-A2530, TLY-A2540, or TLY-A310.
Important User Information
Solid state equipment has operational characteristics that differ from electromechanical equipment. Refer to Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1) for important differences. All persons responsible for applying this equipment must ensure that each intended application is acceptable.
Rockwell Automation, Inc. is not responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
Examples and diagrams in this manual are for illustrative purposes only. Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on these examples and diagrams due to the many variables and requirements of any particular installation.
No patent liability is assumed by Rockwell Automation, Inc. regarding the use of information, circuits, equipment, or software described in this manual.
Reproduction of this manual, in whole or in part, without written permission from Rockwell Automation, Inc. is prohibited.
The following notes are used to highlight safety considerations:
Before You Begin
Identify the wire colors and pinouts specific to a TL-Series motor by referring to the Feedback Connector information on page 6.
Refer to the manual for your drive to determine pinouts and wire connections appropriate to these connections.
TL-Series (Bulletin TLY) motors are compatible with these Allen-Bradley drives:
- Kinetix 300
- Kinetix 2000
- Kinetix 6000
- Kinetix 6200
- Kinetix 6500
- Ultra3000
- Ultra5000
If signal wires exceed the maximum size allowed by this connector kit, reduce the wire size as shown in this example: A wire of 1.4 mm² (16 AWG) is shown reduced to 0.2 mm² (24 AWG) using heatshrink covers over a solder joint and wire insulation.
Parts List
These items are in the connector kit.
| Item | Qty. | Wire Size (mm² / AWG) | Insulation Diameter (mm / in.) | Insulation Strip Length (mm / in.) | Tyco AMP Part No. |
|---|---|---|---|---|---|
| Feedback sockets | 15 | 0.2...0.6 (24...20) | 1.5 max (0.060) max | 2.5 (0.1) | 66504-9 |
| Return sockets | 15 | 0.08...0.2 (28...24) | 1.0 max (0.040) max | 2.5 (0.1) | 66505-9 |
| Housing | 1 | N/A | N/A | N/A | 205839-3 |
| Backshell (1) | 1 | N/A | N/A | N/A | 206070-8 |
(1) The maximum cable diameter, including wiring and jacket material, allowed by this backshell is 11.51 mm (0.45 in.).
Tool List
Use these tools to assemble the connector kit. Tools are not provided in the connector kit.
| Required Tools | Tyco AMP Part No. |
|---|---|
| Hand crimp tool - feedback contacts | 58448-2 |
| Extraction tool - ground contact | 305183 |
| Extraction and insertion tool - feedback contacts | 91285-1 |
| Wire cutter | N/A |
| Wire stripper | N/A |
| Screwdriver, size 0 or 1 Phillips | N/A |
| Needle-nose pliers (optional) | N/A |
Assemble the Feedback Connector Kit
Follow these steps to assemble your TL-Series connector kit:
- Slide the backshell onto the cable.
- Remove the insulation from the end of the wires to expose a maximum of 2.5 mm (0.1 in.) of wire.
- Crimp a socket on each wire. Refer to the Parts List on page 4 for the correct socket type. Refer to the Feedback Connector table on page 6 for the correct wire color and connector position for each wire.
- Insert the socket of each wire into the appropriate position at the back of the connector housing.
- Ground the cable shield.
- Screw the backshell onto the connector housing.
- Select the type of backshell clamp and determine its appropriate orientation. The type and orientation of the backshell clamp is dependent on your application.
- Tighten the backshell clamp screws until the backshell clamp applies sufficient pressure on the cable jacket to retain the cable.
Feedback Connector
This table shows the pin locations for the feedback connector on a TL-Series motor with either an absolute encoder, or an incremental encoder.
Absolute Encoder Connections
| Pin | Signal | Wire Color (1) |
|---|---|---|
| 1...5 | Reserved | -- |
| 6 | BAT+ | Brown |
| 7...12 | Reserved | -- |
| 13 | DATA+ | Blue |
| 14 | DATA- | Blue/Black |
| 15...21 | Reserved | -- |
| 22 | EPWR 5V | Red |
| 23 | ECOM & BAT- | Black |
| 24 | SHIELD | Drain Wire |
| 25...28 | Reserved | -- |
Incremental Encoder Connections
| Pin | Signal | Wire Color (1) |
|---|---|---|
| 1...8 | Reserved | -- |
| 9 | AM+ | Green |
| 10 | AM- | Green/Black |
| 11 | BM+ | Blue |
| 12 | BM- | Blue/Black |
| 13 | IM+ | Yellow |
| 14 | IM- | Yellow/Black |
| 15 | S1+ | Grey/Black |
| 16 | S1- | Grey |
| 17 | S2+ | Brown/Black |
| 18 | S2- | Brown |
| 19 | S3+ | White/Black |
| 20 | S3- | White |
| 21 | Reserved | -- |
| 22 | EPWR 5V | Red |
| 23 | ECOM | Black |
| 24 | SHIELD | Drain Wire |
| 25...28 | Reserved | -- |
TL-Series Feedback Connector Pinouts: A circular diagram illustrates the pin assignments for the front of a Tyco AMP 205839-3 Housing. The diagram shows pins numbered 1 through 28, with specific pins indicated for various signals such as BAT+, DATA+, DATA-, EPWR 5V, ECOM, SHIELD, AM+, AM-, BM+, BM-, IM+, IM-, S1+, S1-, S2+, S2-, S3+, S3-, and reserved pins.
(1) The wire is internal to the TL-Series motor. For consistency, wires of the same color should be used in any cable.
Additional Resources
These documents contain additional information about related Rockwell Automation products:
- Kinetix 300 Single-axis Servo Drives User Manual, publication 2097-UM001: How to install, set up, and troubleshoot a servo-drive system.
- Kinetix 2000 Multi-axis Servo Drives User Manual, publication 2093-UM001
- Kinetix 6000 Multi-axis Servo Drives User Manual, publication 2094-UM001
- Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives User Manual, publication 2094-002
- Ultra3000 Digital Servo Drive Installation Manual, publication 2098-IN003
- Ultra3000 Digital Servo Drive Integration Manual, publication 2098-IN005
- Ultra5000 Intelligent Positioning Drives Installation Manual, publication 2098-IN001
- Allen-Bradley Industrial Automation Glossary, publication AG-7.1: A glossary of industrial automation terms and abbreviations.
- System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001: Information, examples, and techniques designed to minimize system failures caused by electrical noise.
- Kinetix Motion Control Selection Guide, publication GMC-SG001: Specifications, motor/servo-drive system combinations, and accessories for Kinetix motion control products.
You can view or download publications at http://rockwellautomation.com/literature. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.
Rockwell Automation Support
Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support/, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature.
For additional technical phone support for installation, configuration, and troubleshooting, Rockwell Automation offers TechConnect support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://www.rockwellautomation.com/support/.
Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information in this manual. You can also contact a special Customer Support number for initial help in getting your product up and running.
- United States or Canada: 1.440.646.3434
- Outside United States or Canada: Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html, or contact your local Rockwell Automation representative.
New Product Satisfaction Return
Rockwell Automation tests all products to ensure they are fully operational when shipped. If your product is not functioning and needs to be returned, follow these procedures:
- United States: Contact your distributor. You must provide a Customer Support case number (obtained by calling the number above) to your distributor to complete the return process.
- Outside United States: Please contact your local Rockwell Automation representative for the return procedure.
Documentation Feedback
Your comments will help improve documentation. To provide suggestions, complete the form, publication RA-DU002, available at http://www.rockwellautomation.com/literature/.
Trademarks: Allen-Bradley, Kinetix, Rockwell Automation, Rockwell Software, TechConnect, TL-Series, Ultra3000, and Ultra5000 are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
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Publication 2090-IN017A-EN-P - June 2010
PN-17271
Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
