Makita Disc Sander GV5010 / GV6010

General View Explanation

1-1. Lock button

1-2. Switch trigger

2-1. Side grip

3-1. Hex wrench

3-2. Clamp screw

3-3. Countersunk washer

3-4. Abrasive disc

3-5. Plastic pad

3-6. Spindle

4-1. Hex wrench

4-2. Abrasive disc

Specifications

Note: Specifications are subject to change without notice due to continuous research and development. Specifications may differ by country. Weight is according to EPTA-Procedure 01/2003.

Intended Use

The tool is intended for the sanding of large surfaces of wood, plastic and metal materials, as well as painted surfaces.

Power Supply

The tool should be connected only to a power supply of the same voltage as indicated on the nameplate and can only be operated on single-phase AC supply. They are double-insulated and can, therefore, also be used from sockets without an earth wire.

Noise

The typical A-weighted noise level determined according to EN60745:

• Sound pressure level (LpA): 83 dB (A)
• Sound power level (LWA): 94 dB (A)
• Uncertainty (K): 3 dB (A)

Wear ear protection ?.

Vibration

The vibration total value (tri-axial vector sum) determined according to EN60745:

• Work mode: disc sanding
• Vibration emission (ah,DS): 2.5 m/s² or less
• Uncertainty (K): 1.5 m/s²

The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another. It may also be used in a preliminary assessment of exposure. WARNING: Vibration emission during actual use may differ from the declared value depending on how the tool is used. Identify safety measures to protect the operator based on an estimation of exposure in actual conditions of use.

EC Declaration of Conformity

Makita Corporation declares that the Makita machine(s) GV5010, GV6010 conform to European Directives 2006/42/EC and are manufactured in accordance with EN60745.

Technical documentation is kept by: Makita International Europe Ltd.

Date: 30.1.2009

Signed: Tomoyasu Kato, Director, Makita Corporation

General Power Tool Safety Warnings

WARNING: Read all safety warnings and instructions. Failure to follow warnings and instructions may result in electric shock, fire, and/or serious injury. Save all warnings and instructions for future reference.

Disc Sander Safety Warnings

Common for Sanding Operation:

1. This power tool is intended to function as a sander. Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions may result in electric shock, fire, and/or serious injury.
2. Do not use accessories not specifically designed and recommended by the tool manufacturer. Attachment does not assure safe operation.
3. The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
4. The outside diameter and thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
5. Threaded mounting of accessories must match the tool spindle thread. For flange-mounted accessories, the arbour hole must fit the flange's locating diameter. Mismatched accessories will run out of balance, vibrate excessively, and may cause loss of control.
6. Do not use a damaged accessory. Inspect accessories (e.g., backing pad) for cracks, tears, or excess wear before each use. If the tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspection and installation, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test.
7. Wear personal protective equipment (PPE). Use a face shield, safety goggles, or safety glasses. Use a dust mask or respirator capable of filtering particles, hearing protectors, gloves, and a workshop apron as appropriate. Eye protection must stop flying debris. Prolonged exposure to high-intensity noise may cause hearing loss.
8. Keep bystanders a safe distance away from the work area. Anyone entering the work area must wear PPE. Fragments of workpiece or broken accessory may fly away and cause injury beyond the immediate area of operation.
9. Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged, pulling your hand or arm into the spinning accessory.
10. Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
11. Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag clothing, pulling the accessory into your body.
12. Regularly clean the power tool's air vents. Excessive accumulation of powdered metal may cause electrical hazards.
13. Do not operate the power tool near flammable materials. Sparks could ignite these materials.
14. Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush, or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory, which in turn causes the uncontrolled power tool to be forced in the direction opposite to the accessory's rotation at the point of binding. Kickback can be avoided by taking proper precautions:

• Maintain a firm grip on the power tool and position your body and arm to resist kickback forces. Always use the auxiliary handle, if provided, for maximum control.
• Never place your hand near the rotating accessory.
• Do not position your body in the area where the power tool will move if kickback occurs.
• Use special care when working corners, sharp edges, etc. Avoid bouncing and snagging the accessory.
• Do not attach a saw chain woodcarving blade or toothed saw blade, as these create frequent kickback and loss of control.

Safety Warnings Specific for Sanding Operations:

• Do not use excessively oversized sanding paper. Follow manufacturer recommendations. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc, or kickback.

Additional safety warnings:

• Some materials contain chemicals that may be toxic. Take precautions to prevent dust inhalation and skin contact. Follow material supplier safety data.
• Ventilate your work area adequately when performing sanding operations.
• Sanding certain products, paints, and wood can expose the user to dust containing hazardous substances. Use appropriate respiratory protection.
• Ensure the abrasive disc is not contacting the workpiece before the switch is turned on.
• Do not leave the tool running unattended. Operate the tool only when hand-held.
• Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.
• Check that the workpiece is properly supported.
• If the working place is extremely hot and humid, or badly polluted by conductive dust, use a circuit breaker (30 mA) to ensure operator safety.
• Do not use the tool on any materials containing asbestos.

SAVE THESE INSTRUCTIONS.

WARNING: Do not let comfort or familiarity with the product replace strict adherence to safety rules. Misuse or failure to follow safety rules may cause serious personal injury.

Functional Description

Switch Action

CAUTION: Always ensure the tool is switched off and unplugged before adjusting or checking function.

To start the tool, pull the switch trigger. Release the switch trigger to stop. For continuous operation, pull the switch trigger and then push in the lock button. To stop the tool from the locked position, pull the switch trigger fully, then release it.

Assembly

Installing Side Grip (Auxiliary Handle)

CAUTION: Always ensure the side grip is installed securely before operation. Screw the side grip on the tool securely.

Installing or Removing Abrasive Disc

Mount the pad onto the spindle. Fit the abrasive disc and countersunk washer on the pad and screw the clamp screw clockwise into the spindle. To tighten the clamp screw, grip the edge of the pad with your hand, then tighten the screw clockwise with a hex wrench securely. To remove the disc, follow the installation procedure in reverse.

Operation

Sanding Operation

CAUTION: Always wear safety goggles or a face shield during operation. Never run the tool without the abrasive disc, as you may seriously damage the pad. Always use the side grip and firmly hold the tool by both the side grip and switch handle during operations. Hold the tool firmly. Turn the tool on and then apply the abrasive disc to the workpiece. In general, keep the abrasive disc at an angle of about 15 degrees to the workpiece surface. Apply slight pressure only. Excessive pressure will result in poor performance and premature wear to the abrasive disc.

Maintenance

CAUTION: Always ensure the tool is switched off and unplugged before performing inspection or maintenance. Never use gasoline, benzine, thinner, alcohol, or the like, as discoloration, deformation, or cracks may result. For product safety and reliability, repairs and other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.

Optional Accessories

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. Use of any other accessories or attachments might present a risk of injury. Use accessory or attachment only for its stated purpose. Contact your local Makita Service Center for more details.

• Plastic pad
• Abrasive discs
• Rubber pad (GV6010)
• Grip 36

Note: Some items may be included as standard accessories and may differ by country.