BigBear Power BBC82 Assembly Manual
Manufacturer: GX COMMERCIAL LLC
Address: 4301 S VALLEY VIEW BLVD. STE 10 AND 11, LAS VEGAS, NV 89103
Phone: 725-274-6171
Revision Date: 06-23-2024
Description of Cover Image: The cover features the BigBear Power logo and the GX Commercial LLC logo. The title "BBC82 ASSEMBLY MANUAL" is prominently displayed above an image of the BBC82 wood logger, a beige-colored machine with wheels, an engine, and a log chute, mounted on a trailer base.
Assembly Instructions
STEP 1: PRE-DEPLOYMENT
- REMOVE THE TOP AND SIDES FROM THE CRATE
- LEAVE THE ENGINE TRANSMISSION ON THE PALLET
- THIS MACHINE REQUIRES 2 PERSONS TO ASSEMBLE THIS MACHINE
Description of Parts Diagram: An overhead view displays all components of the BBC82 wood logger laid out for assembly. Labeled parts include: Zero Turn Wheels, Battery, Gloves, Camo Tool Bag, Equipment Cover, Bag Hooks, Manuals, Feed Chute, Tow Bar, Log Chute, Engine Transmission, Axle, Chainsaw Toolbox, Log Shield, Assembly Stand, Log Bags, Toolbox Mount, Tools, 2 in Ball, CE Safety Helmet, Blade Adjusters, Blade Wrench, and Safety Bar.
STEP 2: INSTALL TOW BAR
- REMOVE TOP AND SIDES OF CRATE AND UNPACK ALL PARTS
- ASSEMBLE THE TOW BAR
Image 1 of Step 2: The wood logger unit is shown on its pallet, with the crate sides removed.
Image 2 of Step 2: A close-up shows hands assembling the tow bar components.
Image 2 of Step 2: A close-up shows hands assembling the tow bar components.
STEP 3: ASSEMBLY REAR WHEELS TO AXLE
- PREPARE THE AXLE AND WHEELS FOR ASSEMBLY
- MOUNT BOTH WHEELS TO THE AXLE, TIGHTEN NUTS
- POSITION AXLE BEHIND THE PALLET AS SHOWN
- POSITION THE AXLE UPWARDS AS SHOWN TO BOLT TO MAIN FRAME
Image 1 of Step 3: The rear axle and wheels are positioned near the palletized machine.
Image 2 of Step 3: A hand in a red glove is shown tightening a nut on the wheel hub attached to the axle.
Image 3 of Step 3: The axle with wheels is positioned behind the machine's pallet.
Image 4 of Step 3: The axle is shown being aligned upwards to connect to the main frame.
Image 2 of Step 3: A hand in a red glove is shown tightening a nut on the wheel hub attached to the axle.
Image 3 of Step 3: The axle with wheels is positioned behind the machine's pallet.
Image 4 of Step 3: The axle is shown being aligned upwards to connect to the main frame.
STEP 4: AXLE INSTALL – 2 PERSONS REQUIRED
- PERSON 1 - LIFT THE TOW BAR TILTING THE MACHINE BACKWARD
- PERSON 2 - SLIDE ASSEMBLY MOUNT UNDER THE FRAME ALIGN WITH SLOT
- PERSON 1 – LOWER THE MACHINE ONTO THE ASSEMBLY MOUNT
- PERSON 1 – PUSH TOW BAR DOWN RAISING THE REAR FRAME UPWARD
Image 1 of Step 4: Person 1 lifts the tow bar, tilting the machine backward.
Image 2 of Step 4: A wooden support block is being slid under the machine's frame.
Image 3 of Step 4: The machine is being lowered onto the assembly mount.
Image 4 of Step 4: Person 1 pushes the tow bar down, raising the rear frame.
Image 2 of Step 4: A wooden support block is being slid under the machine's frame.
Image 3 of Step 4: The machine is being lowered onto the assembly mount.
Image 4 of Step 4: Person 1 pushes the tow bar down, raising the rear frame.
STEP 5: WHEEL AXLE INSTALLATION
- PERSON 1 – HOLD TOW BAR DOWN SECURELY
- PERSON 2 – MOUNT AXLE AS SHOWN. KEEP CLEAR OF UNDERSIDE OF FRAME
- PERSON 2 - TIGHTEN BOTH MOUNTING BOLTS
- PERSON 1 – ON THE ALL CLEAR – LOWER THE WHEELS TO THE GROUND
Image 1 of Step 5: The tow bar is held down, and the axle is being positioned.
Image 2 of Step 5: A hand in a red glove is shown tightening a bolt connecting the axle to the frame.
Image 3 of Step 5: Close-up of the axle mounting bolts being tightened.
Image 4 of Step 5: The machine's wheels are being lowered to the ground.
Image 2 of Step 5: A hand in a red glove is shown tightening a bolt connecting the axle to the frame.
Image 3 of Step 5: Close-up of the axle mounting bolts being tightened.
Image 4 of Step 5: The machine's wheels are being lowered to the ground.
STEP 6: INSTALL FRONT WHEELS
- PERSON 1 – STEADY MACHINE ON ASSEMBLY STAND AS SHOWN
- PERSON 2 - ASSEMBLE FRONT 2 WHEELS
- PERSON 2 - TIGHTEN WHEEL MOUNTING BOLTS TO THE FRAME
- PERSON 2 – REMOVE THE ASSEMBLY STAND
- PERSON 2 – REMOVE THE PALLET
- PERSON 1 – LOWER THE MACHINE FRONT WHEELS TO THE GROUND
Image 1 of Step 6: Person 1 steadies the machine on an assembly stand.
Image 2 of Step 6: Person 2 attaches a front wheel to the frame.
Image 3 of Step 6: The front wheel assembly is shown attached to the frame.
Image 4 of Step 6: Person 1 steadies the machine while the assembly stand is in place.
Image 5 of Step 6: The assembly stand is being removed.
Image 6 of Step 6: The machine's front wheels are lowered to the ground.
Image 2 of Step 6: Person 2 attaches a front wheel to the frame.
Image 3 of Step 6: The front wheel assembly is shown attached to the frame.
Image 4 of Step 6: Person 1 steadies the machine while the assembly stand is in place.
Image 5 of Step 6: The assembly stand is being removed.
Image 6 of Step 6: The machine's front wheels are lowered to the ground.
STEP 7: INSTALL FEED CHUTE
- 2 PERSONS ARE BEST TO MOUNT THE FEED CHUTE ONTO THE HINGES
- INSTALL ALL MOUNTING HARDWARE
- TIGHTEN ALL MOUNTING HARDWARE
Image 1 of Step 7: A person is shown positioning the feed chute onto the machine's hinges.
Image 2 of Step 7: Close-up of mounting hardware being installed on the feed chute.
Image 3 of Step 7: A hand in a red glove is shown tightening a bolt on the feed chute.
Image 2 of Step 7: Close-up of mounting hardware being installed on the feed chute.
Image 3 of Step 7: A hand in a red glove is shown tightening a bolt on the feed chute.
STEP 8: DEPLOYMENT LOG CHUTE
- ALIGN LOG CHUTE HINGES TO THE FRAME
- INSTALL AND TIGHTEN ALL HARDWARE
- PREPARE THE LOG SHIELD FOR MOUNTING
- MOUNT THE LOG SHIELD AND TIGHTEN ALL BOLTS
Image 1 of Step 8: A person is shown aligning the log chute hinges.
Image 2 of Step 8: Close-up of hardware being installed for the log chute.
Image 3 of Step 8: The log shield is shown being prepared for mounting.
Image 4 of Step 8: The log shield is mounted onto the machine.
Image 2 of Step 8: Close-up of hardware being installed for the log chute.
Image 3 of Step 8: The log shield is shown being prepared for mounting.
Image 4 of Step 8: The log shield is mounted onto the machine.
STEP 9: INSTALL THE LOG SHIELD BAG HOOKS
- MOUNT THE BAG HOOKS ONTO THE LOG SHIELD
Image 1 of Step 9: The log shield is shown with two bag hooks being mounted onto its lower edge. Red arrows point to the mounting locations.
STEP 10: INSTALL CHAINSAW TOOLBOX
- INSTALL CHAINSAW TOOLBOX MOUNTING PLATE AS SHOWN
- READY TOOLBOX FOR INSTALL
- OPEN TOOLBOX AND MOUNT WITH HARDWARE PROVIDED
- CLOSE LATCH AND PIN LOCK THE CHAINSAW TOOLBOX
Image 1 of Step 10: The machine is shown with the mounting plate for the toolbox.
Image 2 of Step 10: The toolbox is shown with a label indicating "LOCK FOR".
Image 3 of Step 10: The toolbox is being mounted onto the plate.
Image 4 of Step 10: The mounted toolbox is shown with its latch closed.
Image 2 of Step 10: The toolbox is shown with a label indicating "LOCK FOR".
Image 3 of Step 10: The toolbox is being mounted onto the plate.
Image 4 of Step 10: The mounted toolbox is shown with its latch closed.
STEP 11: INSTALL THE SAFETY SHUT OFF BAR
- MOUNT THE BLACK BAR ON THE RIGHT SIDE OF THE SILVER BAR AS SHOWN
- DOUBLE CHECK BLACK BAR TO THE RIGHT
- SWING BAR UP AND MOUNT TO CHUTE SIDES
- CHECK THE BAR LOCKS IN THE OFF POSITION WHEN PRESSED. NEVER OPERATE THE MACHINE IF THE BAR IS NOT WORKING. CHECK THIS BAR BEFORE EACH USE OF THE MACHINE.
Image 1 of Step 11: Close-up of the safety shut-off bar mechanism being mounted.
Image 2 of Step 11: The safety bar is shown in its mounted position.
Image 3 of Step 11: The safety bar is shown attached to the chute sides.
Image 2 of Step 11: The safety bar is shown in its mounted position.
Image 3 of Step 11: The safety bar is shown attached to the chute sides.
STEP 12: ELECTRICAL INSTALL
- PREPARE WIRES AND BATTERY AS SHOWN
- CONNECT RED WIRE POSITIVE (+)
- CONNECT GREEN WIRE GROUND (-)
- BEND TERMINALS DOWN AND SLIDE BATTERY COVER ON AS SHOWN
- SLIDE BATTERY CASE ONTO THE BATTERY MOUNTING PLATE
- ADD RETAINING SCREW TO SECURE THE CASE
- PLUG IN THE SAFETY BAR SHUT OFF WIRE TO THE ENGINE HARNESS
- CHECK YOUR INSTALLATION IS SECURE AND WIRING HARNESS IS CONNECTED
Image 1 of Step 12: Battery components and wires are laid out.
Image 2 of Step 12: Hands connect the red positive wire to the battery terminal.
Image 3 of Step 12: Hands connect the green ground wire to the battery terminal.
Image 4 of Step 12: The battery cover is being slid into place.
Image 5 of Step 12: The battery case is placed onto the mounting plate.
Image 6 of Step 12: A retaining screw is being inserted to secure the battery case.
Image 7 of Step 12: The safety bar shut-off wire is plugged into the engine harness.
Image 8 of Step 12: A final check of the electrical connections.
Image 2 of Step 12: Hands connect the red positive wire to the battery terminal.
Image 3 of Step 12: Hands connect the green ground wire to the battery terminal.
Image 4 of Step 12: The battery cover is being slid into place.
Image 5 of Step 12: The battery case is placed onto the mounting plate.
Image 6 of Step 12: A retaining screw is being inserted to secure the battery case.
Image 7 of Step 12: The safety bar shut-off wire is plugged into the engine harness.
Image 8 of Step 12: A final check of the electrical connections.
STEP 13: LOG BAGS
- LOG BAGS ARE SUPPLIED WITH YOUR MACHINE
- BAGS CAN BE USED WITH TOW BAR REMOVED
- ENJOY YOUR MACHINE, OPERATE THE MACHINE SAFELY
- DO NOT OVERLOAD THIS MACHINE WITH LOGS OVER 5 INCHES IN DIAMETER
Image 1 of Step 13: The assembled BigBear Power BBC82 wood logger is shown with a green log bag attached to the discharge chute. Numbers 1-4 indicate different views or components of the machine with the bag.
FINISH LINE
CONGRATULATIONS ON A GREAT JOB ASSEMBLING!
- CHECK YOUR BOLTS ON YOUR MACHINE BEFORE EACH USE
- CHECK YOUR OSHA COMPLIANT SAFETY SHUT OFF BAR BEFORE EACH OPERATION
- USE 10W-30 1.1L FOR YOUR ENGINE OIL API SERVICE LEVEL SJ
- CHECK YOUR OIL LEVEL ON LEVEL GROUND, REINSERT THE DIP STICK WITHOUT SCREWING IT IN TO CHECK THE OIL LEVEL. CHANGE YOUR OIL AFTER FIRST 20 HOURS, THEN EVERY 250 HOURS THEREAFTER.
- USE ONLY BIGBEAR OEM PARTS. ONLY BIGBEAR HIGH PERFORMANCE TORNADIC BLADES FIT BIGBEAR CHIPPERS. CALL 725-274-6171 FOR PARTS IN LAS VEGAS, NV.
- USE HIGH GRADE GASOLINE IN THIS RATO ENGINE
- REPLACE YOUR BLADES AND DRIVE BELTS ONCE PER YEAR MINIMUM
- ALL DRUM BEARINGS AND WHEEL BEARINGS ARE PREPACKED AT FACTORY, GREASE ONCE PER YEAR WITH AXEL AND BEARING GREASE.
- FOLLOW YOUR MAINTENANCE SCHEDULE IN THE ENGINE MANUAL AND KEEP RECORDS
- THE INTENDED USE OF THIS LOGGER IS TO LOG 5 INCH MAX TREES ONLY.
- TOW YOUR MACHINE AT 45MPH MAX AND SLOW TO 25 MPH FOR TURNING
- FOLLOW ALL THE SAFETY RULES RECOMMENDED BY OSHA AND THE SAFETY WARNINGS ON THIS EQUIPMENT.
- DO NOT MODIFY THIS EQUIPMENT IN ANY WAY
- KEEP THOSE AROUND YOU A SAFE DISTANCE WHEN RUNNING THIS MACHINE
- DO NOT OPERATE THIS MACHINE UNDER THE INFLUENCE OF MEDS DRUGS OR ALCOHOL
- WEAR PROTECTIVE SAFETY HEAD GEAR, LONG PANTS, WORK BOOTS, GLOVES
Description of Finish Line Image: A view of the assembled BigBear Power BBC82 wood logger from the front-side, showing its wheels, engine, and chutes.
BBC82 PARTS LIST
| NO | NAME | NO | NAME |
|---|---|---|---|
| 1 | Rack | 41 | Flywheel cover inner |
| 2 | Wheel frame | 42 | Belt cover bottom |
| 3 | Heavy wheel hub | 43 | Flywheel spacer sleeve |
| 4 | slotted nut M24*2 | 44 | Big wheel 460 |
| 5 | 16.5x6.5-8 tires | 45 | Flywheel cover |
| 6 | Housing welds | 46 | Tension wheel connecting rod |
| 7 | Outlet mounting plate | 47 | Tension Roller |
| 8 | Universal wheel support | 48 | Deep groove ball bearing 608 |
| 9 | deep groove ball bearing | 49 | Tension wheel spring |
| 10 | Universal wheel sleeve left | 50 | Gasoline engine pad |
| 11 | Universal wheel dust cover | 51 | R500-V2 Engine |
| 12 | Universal wheel tires | 52 | Belt cover pad |
| 13 | Universal wheel sleeve right | 53 | Small puelly |
| 14 | Clamp block fixing seat left | 54 | Belt A1905 |
| 15 | Clamp block fixed seat right | 55 | belt cove |
| 16 | Upper positioning block left | 56 | towing bar |
| 17 | Upper positioning block right | 57 | towing hitcher |
| 18 | Universal wheel brake spring | 58 | Chain |
| 19 | Pin | 59 | Axle head cover |
| 20 | Pin wrench | 60 | wrench |
| 21 | elastic cylindrical pin 4X18 | 61 | Discharge port hook |
| 22 | Latch spring | 62 | Trash cover |
| 23 | Latch seat upper end plate | 63 | emergency stop bar |
| 24 | Pin shaft with holes 5X25 | 64 | emergency stop bar connecter |
| 25 | UCFC208 bearing with seat | 65 | push rod bearings |
| 26 | upper shaft | 66 | push rod connects plate |
| 27 | Bottom shaft | 67 | Contact box cover |
| 28 | input shaft | 68 | emergency compression spring |
| 29 | big gear wheel | 69 | Ring screw M12 |
| 30 | input gear | 70 | Butter nozzle M10x1 |
| 31 | upper blade | 71 | 6DM14 battery |
| 32 | bottom blade | 72 | Plastic battery box |
| 33 | Blade clamp | 73 | Tool box support plate |
| 34 | Gear cover | 74 | Tool box |
| 35 | feed hopper | 75 | Tool box front cover |
| 36 | discharge chute | 76 | Tool box cover |
| 37 | Discharge port welding | 77 | Buckle assembly |
| 38 | discharge cover | 78 | stainless steel hinge |
| 39 | Belt cover mounting post | 79 | Trailer bar latch |
| 40 | Belt cover mounting post 2 | 80 | $4B type pin |
BBC82 PARTS DRAWING
The following diagrams visually represent the assembly of the BBC82 wood logger. These drawings show how the various components, detailed in the Parts List section, connect and fit together. They serve as a visual guide to the mechanical structure of the machine.
EXTENDED 5YR LIMITED WARRANTY
- GX COMMERCIAL LLC WARRANTS THIS WOOD LOGGER FOR MANUFACTURES DEFECTS FOR 5 YEARS BOTH ENGINE AND CHASSIS AS FOLLOWS.
- GX COMMERCIAL LLC WILL PROVIDE PARTS AND LABOR WITHIN THE FIRST 30 DAYS AT NO COST TO THE ORIGINAL PURCHASER. GX COMMERCIAL LLC WILL REPAIR OR REPLACE AT OUR OPTION THE DEFECTIVE EQUIPMENT.
- AFTER 30 DAYS GX COMMERCIAL LLC WILL PROVIDE TO THE ORIGINAL PURCHASER FOR 5 YEARS REPLACEMENT PARTS FOR DEFECTIVE PARTS INCLUDING ENGINE AND ALL CHASSIS COMPONENTS.
- ITEMS NOT COVERED BY THIS WARRANTY AFTER 30 DAYS ARE REPAIR LABOR, BLADES, BELTS, TIRES, CUTTING BARS, NUTS AND BOLT HARDWARE AND BATTERIES.
- CUSTOMER ACCEPTED FREIGHT DAMAGE IS NOT COVERED BY WARRANTY.
- MINOR SCRATCH AND DENTS FROM SHIPPING IS NOT COVERED.
- RATO ENGINES ARE 1 YEAR WARRANTY, A 4 YEAR OEM COMMERCIAL EXTENDED WARRANTY IS INCLUDED AT NO EXTRA COST. GX COMMERCIAL LLC WILL REPAIR OR REPLACE RATO ENGINES AT OUR CHOICE FROM 5 YEARS FROM PURCHASE DATE. WARRANTY NOT TRANFERABLE.
- THIS EXTENDED WARRANTY APPLIES TO BOTH RESIDENTIAL AND COMMERCIAL USE OF THE EQUIPMENTS BASED ON PROPER MAINTENACE AND RECORDS OF PROVEN REGULAR SCHEDULED OIL CHANGES, FILTERS AND SPARK PLUG MAINTENACE. NON-INTENDED USE OR MISUSE OF EQUIPMENT IS NOT COVERED.
- DEFECTIVE EQUIPMENT UNDER WARRANTY IS REQUIRED TO BE REPAIRED BY A LICENCED MECHANIC. PARTS WILL BE SENT TO THE REPAIR SHOP OF THE CUSTOMERS CHOICE AT NO COST DURING THE WARRANTY PERIOD.
MISSING PARTS? CALL 725-274-6171 GX COMMERCIAL PARTS DEPT
