Owner's Manual for BigBear Power models including: BBC62 Tornadic Chipper, BBC62, Tornadic Chipper, Chipper
BigBear Power BBC62 Tornadic Chipper 6" 20 HP V-Twin Engine Gas Powere – FactoryPure
File Info : application/pdf, 31 Pages, 13.97MB
DocumentDocumentGx CoMMErCiAL LLC 4301 S vALLEY viEw BLvd. StE 10 ANd 11 LAS vEGAS, Nv 89103 725-274-6171 BBC62 ASSEMBLY MANUAL REVISED 06-23-2024 StEp 1 pArt iNSpECtioN 1. rEMovE thE top ANd SidES ANd pArtS froM thE CrAtE 2. UNpACK ALL pArtS ANd ChECK thAt YoU hAvE EvErYthiNG. 3. LEAvE thE hEAvY ENGiNE trANSMiSSioN oN thE pALLEt 3. MiSSiNG pArtS? CALL 725-274-6171 Gx CoMMErCiAL pArtS dEpt LEAvE thE hEAvY ENGiNE trANSMiSSioN oN thE pALLEt for thE NExt StEp ENGINE TRANSMISSION CHIP CHUTE CE SAFETY HELMET FEED CHUTE CHAINSAW TOOLBOX CHIP HEAD CHIP DOOR CHIP HEAD SAFETY BAR AXEL CURBSIDE FENDER WITH MANUAL TUBE ROADSIDE FENDER FRONT WHEEL ASSY D.O.T. TIRES GAS TANK TOW FRAME GAS TANK MOUNTS 2 IN BALL GLOVES TOW BAR EQUIPMENT COVER MANUALS BLADE WRENCH TOOLS EVAP VALVE GAS VALVE HOSE CLAMPS SPARK PLUG TOOL CAMO TOOL BAG PAGE 1 REVISED 11-25-2023 StEp 2 prE-dEpLoYMENt 1. LEAvE thE ENGiNE trANSMiSSioN oN thE pALLEt 2. wE rECoMMENd YoU ENLiSt A hELpEr to ASSEMBLE thiS MAChiNE MiSSiNG pArtS? CALL 725-274-6171 Gx CoMMErCiAL pArtS dEpt PAGE 2 REVISED 11-25-2023 StEp 3 iNStALL fEEd ChUtE 1. pLACE fEEd ChUtE to SidE of MAChiNE AS ShowN ANd Lift 2. ALiGN piNS iNto hiNGES 2 pErSoNS ArE rECoMMENdEd for thiS StEp AS thiS fEEd ChUtE iS hEAvY ANd thEY CAN hELp ALiGN thE hiNGES 3. CLoSE thE fEEd ChUtE ANd LAtCh 4. hoLdiNG thE ChUtE rotAtE thE ASSEMBLY 90 dEGrEES ExtENdEd off thE pALLEt AS ShowN MiSSiNG pArtS? CALL 725-274-6171 Gx CoMMErCiAL pArtS dEpt PAGE 3 REVISED 11-25-2023 StEp 3 iNStALL Chip door 1. iMportANt rEMovE NUtS ANd BoLtS froM door BEforE MoUNtiNG. thiS prEvENtS hArdwArE BEiNG droppEd iNto thE CUttiNG drUM dUriNG StEp 4. rEMovE NUtS ANd BoLtS ANd LAY ASidE. 2. iNStALL thE Chip door oNto thE hiNGES 3. CLoSE ANd LAtCh MiSSiNG pArtS? CALL 725-274-6171 Gx CoMMErCiAL pArtS dEpt PAGE 4 REVISED 11-25-2023 StEp 4 iNStALL hiGh vELoCitY dEpLoYMENt Chip ChUtE 1. iMportANt do Not drop hArdwArE iNto ChUtE dUriNG thiS StEp 2. pLACE Chip ChUtE oNto Chip door thEN LooSELY ASSEMBLE hArdwArE 3. SQUArE Up ChUtE oN thE door ANd SECUrELY tiGhtEN ALL hArdwArE MiSSiNG pArtS? CALL 725-274-6171 Gx CoMMErCiAL pArtS dEpt PAGE 5 REVISED 11-25-2023 StEp 5 Chip hEAd ASSEMBLY 1. LooSEN 3 tooLESS CLAMpS 2. MoUNt Chip hEAd oNto thE dEpLoYMENt ChUtE ANd tiGhtEN CLAMpS 3. tiGhtEN Chip ShiELd AdJUStiNG CLAMpS MiSSiNG pArtS? CALL 725-274-6171 Gx CoMMErCiAL pArtS dEpt PAGE 6 REVISED 11-25-2023 StEp 6 iNStALL AxEL 2 pErSoNS rECoMMENdEd for thiS StEp AS thE MAChiNE NEEdS to BE BALANCEd forwArd hELd SECUrELY dUriNG AxLE iNStALLAtioN 1. tip thE MAChiNE forwArd Not to fAr protECt thE LAtCh froM BEiNG BENt oN thE pALLEt fLoor. 2. poSitioN AxEL with MoUNtiNG hoLES iN poSitioN ShowN 3. LooSELY iNStALL BoLtS to oNE SidE NUt oN thE BottoM 4. iNStALL othEr SidE 5. tiGhtEN ALL BoLtS ANd SEAt NUtS oNto LoCK wAShErS SECUrELY wArNiNG protECt LAtCh froM BEiNG BENt oN thE pALLEt fLoor. NotE thE LArGEr SpACE MiSSiNG pArtS? CALL 725-274-6171 Gx CoMMErCiAL pArtS dEpt PAGE 7 REVISED 11-25-2023 StEp 7 MoUNtiNG thE whEELS 1. rEMovE thE whEEL NUtS froM thE AxLE SpiNdLES 2. iNStALL thE whEEL with thE NUt tApEr towArd thE riM 3. tiGhtEN thE riM NUtS 4. rEpEAt for thE othEr whEEL 5. LowEr whEELS to thE GroUNd ANd tip thE UNit BACK 6. rEMovE thE pALLEt froM thE worK ArEA MiSSiNG pArtS? CALL 725-274-6171 Gx CoMMErCiAL pArtS dEpt PAGE 8 REVISED 11-25-2023 StEp 8 iNStALL tow frAME 2 pErSoNS rECoMMENdEd 1. ASSEMBLY hELpEr SECUrELY KEEpS UNit tippEd BACK 2. opEN Chip ChUtE to providE froNt worKiNG SpACE. BE CAUtioUS of drUM BLAdES At ALL tiMES. 3. rEAdY thE tow frAME NotE BoLt dirECtioN ANd opEN ChANNEL Up 4. BoLt thE tow frAME iN pLACE BE CAUtioUS of drUM BLAdES At ALL tiMES MiSSiNG pArtS? CALL 725-274-6171 Gx CoMMErCiAL pArtS dEpt PAGE 9 REVISED 11-25-2023 StEp 9 iNStALL thE fLip ANd Stow tow BAr 1. pULL thE tow BAr piN ANd rEAr BoLt froM thE tow frAME ChANNEL 2. iNStALL thE tow BAr rEiNStALL thE BoLt ANd piN LoCK 3. tiGhtEN thE LoCK NUt 4. CLoSE ANd LAtCh thE Chip ChUtE MiSSiNG pArtS? CALL 725-274-6171 Gx CoMMErCiAL pArtS dEpt PAGE 10 REVISED 11-25-2023 StEp 10 iNStALL froNt AxLE whEELS 2 pErSoNS rEQUirEd 1. ENSUrE NUtS ArE tiGhtENEd oN SpriNG pULLS 2. ChECK Both piNS for SMooth opErAtioN 3. prEpArE thE AxLE ASSEMBLY 4. Lift AxLE iNto pLACE AS ShowN 5. ALiGN pULL piNS with hoLES iN frAME ANd LoCK iN pLACE 6. iNStALL LoNG BoLt iNto rEAr hoLE AS ShowN ANd tiGhtEN 7. pULL piNS ANd drop whEELS iNto dowN LoCKEd poSitioN PAGE 11 REVISED 11-25-2023 StEp 11 iNStALL fENdErS 1. iNStALL CUrB SidE fENdEr NotE thE MANUAL hoLdEr iS prEiNStALLEd. do Not iNStALL thiS fENdEr oN thE roAdSidE. thE fEEd ChUtE wiLL iNtErfErE with thE MANUAL hoLdEr whEN UNLAtChEd ANd opENEd. 2. iNStALL 2 BoLtS iN thE rEAr 3. iNStALL 2 BoLtS iN thE froNt 4. rEpEAt for thE roAdSidE fENdEr MiSSiNG pArtS? CALL 725-274-6171 Gx CoMMErCiAL pArtS dEpt PAGE 12 REVISED 11-25-2023 StEp 12 iNStALL ELECtriCAL CoNNECtioNS 1. dUriNG thiS proCEdUrE rEMovE thE KEY froM KEY StArt ANd CLoSE ANd LoCK ALL ChUtES. diSCoNNECt thE SpArKpLUG wirE. 2. LoCAtE thE MAiN wirES froM thE ENGiNE ANd poSitioN AS ShowN 3. CoNNECt thE SAfEtY BAr ShUt off UNtiL thE pLUGS LoCK toGEthEr 4. CoNNECt rEd poSitivE + ANd GrEEN GroUNd 5. tiGhtEN thE rEd tErMiNAL do Not ALLow thE wrENCh to toUCh MEtAL to GroUNd 6. tiGhtEN thE GroUNd GrEEN wirE 7. thE hoUr MEtEr rUNS off thE SpArK pLUG wirE. oNLY oNE wirE CoNNECtioN iS rEQUirEd, thE othEr wirE hAS No CoNNECtioN. 8. CoNNECt thE SpArKpLUG wirE ANd rEiNSErt YoUr ENGiNE KEY PAGE 13 REVISED 11-25-2023 StEp 13 iNStALL ChAiNSAw tooLBox 1. rEMovE ALL MoUNtiNG hArdwArE froM tooLBox ANd poSitioN AS ShowN 2. iNStALL 1 SidE LooSELY 3. iNStALL 2Nd SidE LooSELY 4. iNStALL 2 BoLtS iN rEAr of tooLBox to thE frAME 5. tiGhtEN ALL BoLtS SECUrELY PAGE 14 REVISED 11-25-2023 StEp 14 prEpArE thE GAS tANK for MoUNtiNG 1. rEAdY pArtS EvAp vALvE, GAS vALvE, hoSE CLAMpS 2. iNStALL EvAp vALvE oriENt hoSE tUBE AS ShowN prESS vALvE iNto pLACE oN thE tANK 3. iNStALL GAS vALvE ANd oriENt GAS CoNNECtioN tUBE AS ShowN BEforE tiGhtENiNG PAGE 15 REVISED 11-25-2023 StEp 15 iNStALL tANK MoUNtS to thE ENGiNE 1. iNStALL thE riGht-hANd ANd LEft-hANd GAS tANK BrACKEtS to thE ENGiNE AS ShowN PAGE 16 REVISED 11-25-2023 StEp 16A roUtE thE EvAp hoSE · if YoUr EvAp hoSE NEEdS to BE roUtEd hErES how to do it · SoME UNitS ArE ALrEAdY prE-roUtEd iN prodUCtioN. 1. rEMovE thE froNt top ENGiNE pANEL 2. fiNd thE EvAp hoSE ANd roUtE it to thE MUffLEr SidE of ENGiNE 3. Exit thE hoSE AS ShowN 4. AftEr thE tANK iS iNStALLEd, thE hoSE wiLL CoNNECt to thE vALvE. FRONT COVER EVAP WITH WHITE CONNECTOR PAGE 17A USE EXTENSION HOSE PROVIDED REVISED 2-26-2024 16B iNStALL tANK to thE ENGiNE 1. iNStALL tANK EvAp vALvE towArd thE Chip ChUtE SidE 2. CoNNECt ALL 4 MoUNtiNG CorNErS ANd tiGhtEN ALL BoLtS 3. AttACh thE EvAp hoSE to thE vALvE oN top of thE tANK 4. iNStALL GAS LiNE ANd hoSE CLAMpS 5. tiGhtEN ALL tANK BrACKEtS to thE ENGiNE to SECUrE thE tANK MUFFLER EVAP VALVE CHIP CHUTE EVAP HOSE WHITE GAS FILTER PAGE 17B REVISED 2-18-2024 StEp 17 iNStALL ShUt off BAr 1. hANG BAr AS ShowN 2. AttACh BrowN BAr to roAdSidE of SiLvEr BAr 3. tiGhtEN BoLt to ALLow MovEMENt 4. SwiNG Up BAr AttACh to Lt SidE NYLoN wAShErS AGAiNSt BAr 5. AttACh BAr to rt SidE KEEp NYLoN wAShErS AGAiNSt BAr 6. tiGhtEN Both SidES SNUG BUt ALLow MovEMENt of BAr 7. tESt thE BAr, prESSiNG dowN BAr ShoULd LoCK iN pLACE ANd SiLvEr trip BAr wiLL poiNt dowNwArd AftEr BAr iNStALLAtioN PAGE 18 REVISED 11-25-2023 fiNiSh LiNE CoNGrAtULAtioNS oN A GrEAt JoB ASSEMBLiNG ! 1. ChECK YoUr BoLtS oN YoUr ChippEr BEforE EACh USE 2. ChECK YoUr oShA CoMpLiANt SAfEtY ShUt off BAr BEforE EACh opErAtioN 3. USE 10w-30 1.6L for YoUr ENGiNE oiL Api SErviCE LEvEL SJ 4. ChECK YoUr oiL LEvEL oN LEvEL GroUNd, rEiNSErt thE dip StiCK withoUt SCrEwiNG it iN to ChECK thE oiL LEvEL. ChANGE YoUr oiL AftEr firSt 20 hoUrS. thEN EvErY 250 hoUrS thErEAftEr. 5. USE oNLY BiGBEAr oEM pArtS. oNLY BiGBEAr hiGh pErforMANCE torNAdiC BLAdES fit BiGBEAr ChippErS. CALL 725-274-6171 for pArtS iN LAS vEGAS, Nv. 6. USE hiGh GrAdE GASoLiNE iN thiS twiN CYLiNdEr ENGiNE 7. rEpLACE YoUr BLAdES ANd drivE BELtS oNCE pEr YEAr 8. ALL drUM BEAriNGS ANd whEEL BEAriNGS ArE prEpACKEd At fACtorY, GrEASE oNCE pEr YEAr with AxEL ANd BEAriNG GrEASE. 9. foLLow YoUr MAiNtENANCE SChEdULE iN thE ENGiNE MANUAL ANd KEEp rECordS 10. thE iNtENdEd USE of thiS ChippEr iS to Chip trEES oNLY. 11. tow YoUr MAChiNE At 45Mph MAx ANd SLow to 20Mph for tUrNiNG 12. foLLow ALL thE SAfEtY rULES rECoMMENdEd BY oShA ANd thE SAfEtY wArNiNGS oN thiS EQUipMENt. 13. do Not ModifY thiS EQUipMENt iN ANY wAY 14. KEEp thoSE AroUNd YoU A SAfE diStANCE whEN rUNNiNG thiS MAChiNE 15. do Not opErAtE thiS ChippEr UNdEr thE iNfLUENCE of MEdS drUGS or ALCohoL 16. wEAr protECtivE SAfEtY hEAd GEAr, LoNG pANtS, worK BootS, GLovES PAGE 19 REVISED 06-23-2023 BBC62 PARTS LIST PAGE 20 REVISED 11-25-2023 BBC62 PARTS DRAWING PAGE 21 REVISED 11-25-2023 BBC62 PARTS DRAWING PAGE 22 REVISED 11-25-2023 BBC62 PARTS DRAWING PAGE 23 REVISED 11-25-2023 BBC62 PARTS DRAWING PAGE 24 REVISED 11-25-2023 BBC62 PARTS DRAWING PAGE 25 REVISED 11-25-2023 BBC62 PARTS DRAWING PAGE 26 REVISED 11-25-2023 BBC62 PARTS DRAWING PAGE 27 REVISED 11-25-2023 BBC62 PARTS DRAWING PAGE 28 REVISED 11-25-2023 Gx CoMMErCiAL LLC 4301 S vALLEY viEw BLvd. StE 10 ANd 11 LAS vEGAS, Nv 89103 ExtENdEd 5Yr LiMitEd wArrANtY · GX COMMERCIAL LLC WARRANTS THIS WOODCHIPPER FOR MANUFACTURES DEFECTS FOR 5 YEARS BOTH ENGINE AND CHASSIS AS FOLLOWS. · GX COMMERCIAL LLC WILL PROVIDE PARTS AND LABOR WITHIN THE FIRST 30 DAYS AT NO COST TO THE ORIGINAL PURCHASER. GX COMMERCIAL LLC WILL REPAIR OR REPLACE AT OUR OPTION THE DEFECTIVE EQUIPMENT. · AFTER 30 DAYS GX COMMERCIAL LLC WILL PROVIDE TO THE ORIGINAL PURCHASER FOR 5 YEARS REPLACEMENT PARTS FOR DEFECTIVE PARTS INCLUDING ENGINE AND ALL CHASSIS COMPONENTS. · ITEMS NOT COVERED BY THIS WARRANTY AFTER 30 DAYS ARE REPAIR LABOR, BLADES, BELTS, TIRES, CUTTING BARS, NUTS AND BOLT HARDWARE AND BATTERIES. · CUSTOMER ACCEPTED FREIGHT DAMAGE IS NOT COVERED BY WARRANTY. · MINOR SCRATCH AND DENTS FROM SHIPPING IS NOT COVERED. · RATO ENGINES ARE 1 YEAR WARRANTY, A 4 YEAR OEM COMMERCIAL EXTENDED WARRANTY IS INCLUDED AT NO EXTRA COST. GX COMMERCIAL LLC WILL REPAIR OR REPLACE RATO ENGINES AT OUR CHOICE FROM 5 YEARS FROM PURCHASE DATE. WARRANTY NOT TRANFERABLE. · THIS EXTENDED WARRANTY APPLIES TO BOTH RESIDENTIAL AND COMMERCIAL USE OF THE EQUIPMENTS BASED ON PROPER MAINTENACE AND RECORDS OF PROVEN REGULAR SCHEDULED OIL CHANGES, FILTERS AND SPARK PLUG MAINTENACE. NONINTENDED USE OR MISUSE OF EQUIPMENT IS NOT COVERED. · DEFECTIVE EQUIPMENT UNDER WARRANTY IS REQUIRED TO BE REPAIRED BY A LICENCED MECHANIC. PARTS WILL BE SENT TO THE REPAIR SHOP OF THE CUSTOMERS CHOICE AT NO COST DURING THE WARRANTY PERIOD.PDFium PDFium