User Manual for TWTG models including: DS02, 2ATYF-DS02, 2ATYFDS02, DS-LD-02-XX NEON Vibration Sensor, DS-LD-02-XX, NEON Vibration Sensor, Vibration Sensor, Sensor
TWTG R&D; BV DS02 2ATYF-DS02 2ATYFDS02 ds02
File Info : application/pdf, 39 Pages, 3.91MB
DocumentDocumentVibration Sensor Product Manual This document applies to version 2 of the NEON Vibration Sensor (DS-LD-02-XX) NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 Version A4 23-11-2022 Contents 1 TWTG NEON 4 1.1 NEON Product Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.2 Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Getting Started 5 2.1 Compatibility of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2 What you will need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.3 What is in the box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.4 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.5 Product Type Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.6 Component Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.7 Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.7.1 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.7.2 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3 Warnings 11 3.1 ATEX / IECEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.1.1 Specific Conditions of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.1.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.1.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.1.4 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.2.1 Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.2.2 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.2.3 Warranty will be void in case of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4 Avertissements 13 4.1 ATEX / IECEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.1.1 Conditions spécifiques d'utilisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.1.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.1.3 Fonctionnement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.1.4 Entretien . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4.2 Informations générales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.2.1 Transport et stockage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.2.2 Garantie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.2.3 La garantie sera annulée dans les cas suivants: . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5 Provisioning 15 5.1 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5.2 Operating the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5.2.1 Read device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5.2.2 Device Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 5.2.3 Device Deactivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 5.3 Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 5.3.1 NFC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 5.3.2 Data Matrix Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 2 of 39 CONTENTS 6 Installation of the Transmitter 20 6.1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6.2 Mounting Bracket Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 6.3 Installation Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.3.1 Installation using mounting holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.3.2 Installation using threaded holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 6.3.3 Installation using bandclamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 7 Installation of the Vibration Sensor 23 7.1 General Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 7.2 Vibration Sensor Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 7.3 Direct installation using the mounting hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7.3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 7.4 Using Chemically Bonded Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 7.4.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 7.5 Using Magnet Adapter (Flat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.5.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 7.6 Using Magnet Adapter (Curved) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 7.6.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 7.7 Connecting the Vibration Sensor to the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 8 Product Functionalities 29 8.1 Application Event Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 8.1.1 Event triggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 8.1.2 Content application event message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 8.2 Sensor Data Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 8.3 Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 8.4 Default Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 9 Maintenance 32 9.1 Battery Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 9.2 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 9.2.1 Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 9.2.2 Disassembly of device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 9.2.3 Built-In Self-Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 9.2.4 Assembly of device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 10 Accessories and Spare Parts 36 11 EU Declaration of Conformity 37 12 FCC and ISED Declarations 38 3 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 1 TWTG NEON 1 TWTG NEON 1.1 NEON Product Introduction NEON stands for a standardised approach to collecting data points from the operational environment and in doing so, creates a general approach to integrated solutions within existing IT ecosystems. The TWTG NEON product range supports all industrial customers moving towards LoRaWAN as the Industrial IoT network of the future. The LoRaWAN network gives industrial operations a secure solution, which scales-up to tens of thousands of sensors, covers complete sites with only a small amount of gateways and best of all the low-power approach means that the lifetime of the NEON products can be extended dramatically. 1.2 Related Documents Document Name NEON Data Sheet NEON Communication Protocol 3M Scotch Weld Epoxy Datasheet Document Number 6016_N02-09_Data-Sheet-NEON-Vibration-Sensor 6013_N02-09_Communication-Protocol-NEON-Vibration-Sensor DP8405NS Green Table 1: Related Documents NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 4 of 39 2 GETTING STARTED 2 Getting Started 2.1 Compatibility of this manual This manual is meant to be used with products of from a specific production batch. See Product Type Identification for an explanation on how to retrieve the production batch code from the serial number. This manual is applicable to version 2 of the NEON Vibration Sensor. See chapter Product Type Identification to determine the revision of the product. 2.2 What you will need In order to deploy the NEON Transmitter, a compatible and operational LoRaWAN network architecture is required. This manual does not contain any instructions of how-to set-up and install LoRaWAN networks. TWTG offers radio network planning and IT architecture design services to fully integrate the products in the NEON product line. 2.3 What is in the box When the product is delivered check the components for damage and if all box items mentioned below are included. Box Items NEON Transmitter NEON Vibration Sensor Declaration of Conformity 1 battery assembly, included in the product 1 mounting bracket, mounted on the product M12 connector and O-ring, mounted on the product M6 Bolt Declaration of Conformity, containing a link to the latest version of this product manual and other relevant product documentation Table 2: Box Items 5 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 2 GETTING STARTED 2.4 Product Specifications Product Product name Type identification Transmitter Type identification Sensor Environmental conditions Operating temperature range Transmitter Storage temperature range Operating humidity range Altitude Water & dust resistance Pollution degree Usage Mechanical (Transmitter) Material Weight (including mounting bracket) Dimensions Mechanical (Sensor) Material Weight Dimensions Installation Transmitter Sensor Power Supply specifications Battery rated voltage Battery rated capacity Functional specifications Output Input Input insulation rating Connectivity Protocol Frequency band Maximum RF output power Provisioning QR / Serial number NFC TWTG NEON Vibration Sensor DS-LD-02-XX DS-VB-02-XX -40°C - 70°C 10°C - 30°C 0% - 100% RH Up to 3000 m IP65 3 Indoor and outdoor Molded plastic 260 g 100x70x57 mm Stainless steel and polyurethane 560 g 40x21 mm Band clamp or bolts (not included) Bolt Chemically bonded adapter (not included) Magnet for curved surfaces (not included) Magnet for flat surfaces (not included) 3.6 V 17 Ah LoRaWAN M12 connector for thermocouple or RTD input 500VAC / 1 min LoRaWAN 863-870 MHz 902-928 MHz (compatible) +13 dBm Serial number (read only) Serial number (read only) Table 3: Product specifications. See also "NEON datasheet" in Related Documents for a detailed overview of specifications. NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 6 of 39 2 GETTING STARTED Certifications ATEX certificate number IECEx certificate number ATEX IECex marking Applicable ATEX/IECEx standards FM US certificate number FM CA certificate number US Marking CA Marking IMDA Dealer License CE UKCA FCC ISED ICES Manufacturer information Name Address DEKRA 20ATEX0004X IECEx DEK 20.0004X Ex II 1G Ex ia IIC T4 Ga EN 60079-0 EN 60079-11 FM22US0061X FM22CA0043X IS Class I, Division 1, Group ABCD T4 Class I, Zone 0 Ex ia IIC T4 Ga IS Class I, Division 1, Group ABCD T4 Ex II 1G AEx ia IIC T4 Ga DA108442 EN 300 220-1 EN 300 220-2 EN 61010-1:2010 + A1:2019 + A1:2019/AC:2019 EN 62311 EN 60529 EN 301 489-1 EN 301 489-3 Radio Regulation 2017 FCC CFR 47, Part 15, Subpart C FCC CFR 47, Part 15, Subpart B USA FCC Part 15.209, 15.247, 15.205 RSS-247, RSS-Gen CAN ICES-003(B) / NMB-003(B) TWTG R&D BV Schaardijk 386 2909 LA Capelle a/d IJssel The Netherlands Table 4: Product specifications. See also "NEON datasheet" in Related Documents for a detailed overview of specifications. 7 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 2 GETTING STARTED 2.5 Product Type Identification DS-LD-02-00 LD020022AA00001 AA-BB-CC-DD AA - Product Family BB - Product Variant CC - Main Revision DD - Region DS LD = Transmitter 02 E.g. 00 = Global Product Nomenclature AA-BB-CC-DD-EEEEE AA - Product Variant BB - Product Revision CC - Product Region DD - Production Year EE - Production Batch FFFFF - Serial Number LD = Transmitter E.g. 02 E.g. 00 = Global E.g. 22 = 2022 E.g. AA E.g. 00001 Figure 1: Transmitter product identification Serial Number DEKRA 22ATEX0004X IECEx DEK 22.0004X DS-VB-02-01 II 1G Ex ia IIC T4 Ga -40 ºC Ta 80 ºC VB0222AA00001 IS Class I, Division 1, Group ABCD T4 FM ID US: FMXXXXXXXXX FCC ID: 2ATYF-DSXX02XX Class I, zone 1 AEx/Ex ia IIC T4 Ga FM ID CA: FMXXXXXXXXX IC: 28385-DSXX02XX -40 ºC Ta 80 ºC Model: DSXX02XX AA-BB-CC-DD AA - Product Family BB - Product Variant CC - Main Revision DD - Region DS VB = Vibration Sensor 02 E.g. 00 = Global Product Nomenclature AA-BB-CC-DD-EEEEE AA - Product Variant BB - Product Revision CC - Region DD - Production Year EE - Production Batch FFFFF - Serial Number VB = Vibration Sensor 02 E.g. 00 = Global E.g. 22 = 2022 E.g. AA E.g. 00001 Figure 2: Vibration Sensor product identification Serial Number NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 8 of 39 2.6 Component Names 1 5 23 2 GETTING STARTED 10 4 7 8 9 Figure 3: Component Names Number 1 2 3 4 5 7 8 9 10 Description Neon Transmitter Data Matrix Code NFC Tag Mounting Bracket M12 Connector Dust Cap Vibration Sensor Sensor Label Sensor (M12) Connector M6 Bolt Table 5: Component Names 9 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 2 GETTING STARTED 2.7 Product Dimensions 2.7.1 Transmitter 109 57 48 -4,5 CAP 6 4 8 4 2.7.2 Sensor Figure 4: Neon Transmitter Dimensions (mm) 40 21 6,3 13,3 2 3 2950 50 3 6 25,5 Figure 5: Neon Vibration Sensor Dimensions (mm) NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 10 of 39 3 WARNINGS 3 Warnings 3.1 ATEX / IECEx 3.1.1 Specific Conditions of Use WARNING - POTENTIAL ELECTROSTATIC CHARGING HAZARD · The product shall be installed in such a way that the risk for electrostatic discharges is minimised; · When the equipment is used in hazardous locations, avoid any actions which generate electrostatic discharge; Cleaning: The equipment shall only be cleaned using a wet cloth; Installation: Touch non-metallic parts with an insulating object; Environment: Do not use the product in environments with powerful charge generating processes. 3.1.2 Installation · This equipment shall be installed according to NEN-EN-IEC 60079-14 and the installation instructions; · This equipment is intended for fixed installations only; · This equipment is intended for use in restricted access areas only; · To comply with FCC/IC RF exposure limits for general population / uncontrolled exposure, the antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. WARNING - DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE IS PRESENT · Under no circumstances shall the equipment enclosure be opened within a hazardous area 3.1.3 Operation The connector of this equipment may only be used with external equipment as listed in the "Product Matrix"; · The connector of this equipment shall not be connected when an explosive atmosphere is present; · This equipment shall only be used in environments where electromagnetic field strength is limited according to EN 60079-14; · This equipment is only intended for use in combination with NFC Forum Tag 2 Type technical specification compatible readers; · This equipment shall only be used within ambient temperatures between -40 °C and 70 °C. The DS-VB-02-XX may be used within ambient temperatures between -40 °C and 80 °C. 3.1.4 Service · This equipment shall only be opened by TWTG or by a competent instructed person; The battery is serviceable by said persons; Only replace the battery in a non-hazardous location; Only use Tadiran S1P1/SL-2780/323/TWT battery assembly; · Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. · If damage to the enclosure is evident, a trained and competent person shall be immediately informed, who shall remove the device from service as soon as possible; · If the equipment is or has been in contact with chemical materials, clean it appropriately. 11 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 3 WARNINGS 3.2 General 3.2.1 Transport and Storage · The product must be kept in its original packaging until it reaches the installation site to prevent damage while in transit; · The storage location must be dry; · The product must not be exposed to vibrations or impact during transit and storage. 3.2.2 Warranty · The warranty covers the period noted on the quotation; · If the device doesn't function as documented, the customer should contact TWTG and provide the following information: Model specification; Serial number; Circumstances under which the problems developed; Any previously generated data; · The party responsible for the costs of solving the problem shall be determined by TWTG on the basis of an investigation conducted by TWTG. 3.2.3 Warranty will be void in case of · Malfunction due to ignoring the design specifications; · Malfunction due to modification of the product carried out by the user; · Deferred maintenance of the product or the installation location. NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 12 of 39 4 AVERTISSEMENTS 4 Avertissements 4.1 ATEX / IECEx 4.1.1 Conditions spécifiques d'utilisation ATTENTION RISQUE POTENTIEL DE DECHARGES ELECTROSTATIQUES · Le produit doit obligatoirement être installé de manière à minimiser le risque de décharges électrostatiques; · Lorsque l'équipement est utilisé dans un environnement dangereux, évitez strictement toute action générant une décharge électrostatique; Nettoyage: L'équipement doit être nettoyé uniquement à l'aide d'un chiffon humide; Installation: Toucher les parties non métalliques qu'avec un objet isolant; Environnement: N'utilisez pas le produit dans des environnements générant de fortes charges d'électricité. 4.1.2 Installation · Cet équipement doit être installé conformément à la norme NEN-EN-IEC 60079-14 et aux instructions d'installation; · Cet équipement est uniquement destiné aux installations fixes; · Cet équipement est uniquement destiné à être utilisé dans des zones à accès restreint. ATTENTION NE PAS OUVRIR DANS UNE ATMOSPHÈRE EXPLOSIVE · Le boîtier de l'équipement ne doit en aucun cas être ouvert dans une zone dangereuse. 4.1.3 Fonctionnement · Le connecteur de cet équipement ne doit être utilisé qu'avec un équipement externe tel qu'indiqué dans le "product matrix"; · Le connecteur de cet équipement ne doit jamais être connecté dans une atmosphère explosive; · Cet équipement ne doit être utilisé que dans un environnement où l'intensité du champ magnétique est limitée conformément à la norme EN 60079-14; · Cet équipement est uniquement destiné à être utilisé en combinaison avec des lecteurs compatibles dont les spécifications techniques respectent la norme des tags NFC de Type 2; · Cet équipement ne doit être utilisé qu'à des températures comprises entre 40°C et 70°C; Le DS-VB-02-XX ne doit que être utilisé qu'à des températures comprises entre -40 °C et 80 °C. 4.1.4 Entretien · Cette pièce d'équipement ne doit être ouverte que par TWTG ou par une personne compétente et selon le guide d'utilisation; La batterie peut être mise à neuf par ces personnes; Ne remplacez la batterie que dans un endroit sans danger; Utilisez uniquement l'ensemble de batterie Tadiran S1P1/SL-2780/323/TWT ; · Si le boîtier est endommagé, informez immédiatement une personne compétente pour qu'elle vienne récupérer l'équipement; · Si l'équipement est (ou a été) en contact avec des substances chimiques, nettoyez-le de manière appropriée. 13 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 4 AVERTISSEMENTS 4.2 Informations générales 4.2.1 Transport et stockage · Le produit doit être conservé dans son emballage jusqu'à ce qu'il atteigne le site d'installation pour éviter tout dommage pendant le transit; · Le lieu de stockage doit être sec; · L'appareil ne doit pas être exposé à des vibrations ou à des chocs pendant le transport et le stockage. 4.2.2 Garantie · La garantie couvre la période indiquée sur le devis; · Si l'appareil ne fonctionne pas comme prévu, le client doit contactez TWTG et fournir les éléments suivants; Spécifications du modèle; Numéro de série; Les circonstances dans lesquelles les problèmes sont survenus; Toutes les données précédemment générées; · La partie responsable des coûts de résolution du problème sera déterminée par TWTG sur la base d'une enquête privée menée par TWTG. 4.2.3 La garantie sera annulée dans les cas suivants: · Non-respect des spécifications du modèle; · Modification du produit effectuée par l'utilisateur; · Entretient non conforme aux spécifications du produit; · Utilisation dans un endroit non conforme aux spécifications. NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 14 of 39 5 PROVISIONING 5 Provisioning 5.1 User Interface The product contains one Light Emitting Diode (LED) to communicate with the user. In order to interact with the device a button is present on the right side of the NFC label. LED Button 5.2 Operating the Device Figure 6: NEON Transmitter Interface Press and Release Press and Hold Release Red (Illuminated 2 s) Deactivated Red (Illuminated) Failed Green (Illuminated 2 s) Activated Green (Illuminated) Passed White (Blinking) Connecting 15 of 39 White (Illuminated) Calibrating Blue (Illuminated) Blue (Flashing each second) Action / Handling Required Button is being hold NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 5 PROVISIONING 5.2.1 Read device status 1. Press & release the button and the device will immediately show its status: · 2.1 Green (Illuminated): Device is activated · 2.2 Red (Illuminated): Device is deactivated If the device is activated it will try to send the Device Status message over LoRa (using default configuration): · 3. White (Blinking): Connecting to network Within a typical maximum of 3 minutes*, the device will show: · 4.1 Green (Blink 2x): Message sent, or · 4.2 Red (Blink 2x): Failed to connect to send message / connect to network Notes: · The NEON Transmitter can be configured to send a Sensor Data message upon a button press. In this configuration the Sensor Data message will be sent after the Sensor Event message; · *All timeout and retry values are valid for the default configuration, the maximum timeout might be longer when process is performed repeatedly due to RF duty cycle limitations. NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 16 of 39 5.2.2 Device Activation 1. Press & hold the button for 5 seconds During the button hold the LED will blink Blue each second. 2. After holding the button for 5 seconds the device will first check the LoRa network: 5 PROVISIONING · 3.1 White (Blinking): Checking LoRa network 4. Within a typical maximum of 3 minutes* the device will show: · 4.1 White (Illuminated): Checking sensor communication · 4.2 Red (Blink 2x): Check network 5. Within 30 seconds max. the device will show: · 5.1 White (Blinking): Sending activation over LoRa · 5.2 Red (Blink 2x): Check sensor 6. After communicating over LoRa, within a typical maximum of 3 minutes*, the device will show: · 6.1 Green (Illuminated): Activated, or · 6.2 Red (Blink 2x): Check network Notes: · *All time out and retry values are valid for the default configuration, the maximum time out might be longer when process is performed repeatedly due to RF duty cycle limitations. 17 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 5 PROVISIONING 5.2.3 Device Deactivation 1. Normal Configuration During the button hold the LED will blink Blue each second. 2. After holding the button for 5 seconds the device will show: · 2.1 Blue (Illuminated): Action required 3. The user can now release the button and press and release within 5 seconds: 4. If the button isn't pressed & released within these 5 seconds: · Red (Illuminated): Deactivated · No LED: Deactivation canceled Notes: · Secured Configuration If the device is in Secured Configuration it is not possible to deactivate the device using the button. The device will not react to a press and hold of the button and the LED will stay off. See diagram 1.2, 2.2 and 3.2 and "Communication Protocol" in Related Documents. NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 18 of 39 5 PROVISIONING 5.3 Product Identification 5.3.1 NFC The NFC label is located in the identification sticker and programmed with the serial number of the device. The serial number read from the NFC can be used as unique identifyer for provisioning and registration. 5.3.2 Data Matrix Code The Data Matrix Code label also represents the serial number of the device. The serial number read from the Data Matrix Code code can be used as unique identifyer for provisioning and registration. See Product Type Identification for a detailed label description. DS-LD-02-00 LD020022AA00001 Figure 7: NFC and Data Matrix Code code Location 19 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 6 INSTALLATION OF THE TRANSMITTER 6 Installation of the Transmitter 6.1 Precautions WARNING · Avoid placing wiring close to noise sources such as large motors or power supplies; · To comply with FCC/IC RF exposure limits for general population / uncontrolled exposure, the antenna(s) used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter; · Only connect the M12 connector to the Transmitter when there is no explosive atmosphere present; · The equipment must be installed in accordance with EN 60079-14. 6.2 Mounting Bracket Dimensions 8 22 4,4 7 4 25,5 Figure 8: Mounting Bracket Dimensions (in mm) NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 20 of 39 6 INSTALLATION OF THE TRANSMITTER 6.3 Installation Methods 6.3.1 Installation using mounting holes Place the bracket against the (flat) desired surface and use the screw holes or slots to fix in place. Note: Slots and screw holes are designed for M4 fasteners. Figure 9: Product Mounting Holes 6.3.2 Installation using threaded holes Note: Threaded screw holes are designed for M5 fasteners. 21 of 39 Figure 10: Product Threaded Mounting Holes NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 6 INSTALLATION OF THE TRANSMITTER 6.3.3 Installation using bandclamp The Neon Transmitter can be mounted to a pole using a 14 mm wide band clamp, other sizes are not recommended. Procedure: 1. Place the band clamp through the bracket; 2. Place the band clamp around the pole and cut to size; 3. Place the band clamp through the adjustable tightener and fold around the bottom with a plier; 4. Place the band clamp around the pole with the (adjustable) tightener and fix it in place. Figure 11: Installation using Bandclamp NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 22 of 39 7 INSTALLATION OF THE VIBRATION SENSOR 7 Installation of the Vibration Sensor 7.1 General Installation Requirements IMPORTANT · Always use a torque wrench set to the listed torque to tighten the mounting screw; · The mounting surface should be flat and always be cleaned before mounting the sensor; Failure to do so may affect measurements; · Install according to EN 60079-14. 7.2 Vibration Sensor Orientation For correct operation the Vibration Sensor needs to be mounted in the correct orientation. Use the cable as a reference for the Y-axis direction. Y X Z Y X Figure 12: Mounting Orientation 23 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 7 INSTALLATION OF THE VIBRATION SENSOR 7.3 Direct installation using the mounting hole Procedure: 1. Find a flat surface of at least 40 mm in diameter; 2. The surface should be flat, undamaged and clean; 3. Create a threaded hole, size M6 with a thread depth of at least 8 mm; 4. Attach the Vibration Sensor using the supplied M6 bolt, according to Direct Mounting Assembly; 5. Ensure proper orientation according to Vibration Sensor Orientation; 6. Tighten the screw using a torque wrench: · Minimum torque: 14 Nm; · Maximum torque: 16,3 Nm. Min. 14 Nm Max. 16,3 Nm 7.3.1 Dimensions 34,4 Figure 13: Direct Mounting Assembly 40 7,4 23 M6x30 6,3 THRU Figure 14: Direct Mounting Dimensions (mm) NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 24 of 39 7.4 Using Chemically Bonded Adapter Procedure: 1. Find a flat and surface of at least 40 mm in diameter; 2. See "3M Scotch Weld Epoxy Datasheet" in Related Documents on how to prepare the surface; 3. Use "3M DP8405 Green" Acrylic Adhesive and compatible dispenser products. Attach adapter to the surface according to "3M Scotch Weld Epoxy Datasheet" in Related Documents. Make sure the adapter is parallel to the mounted surface; 4. Let the adhesive cure for the time as stated in the "3M Scotch Weld Epoxy Datasheet"; 5. Attach the Vibration Sensor to the adapter using the supplied M6 bolt, according to Chemically Bonded Adapter Assembly; 6. Ensure proper orientation according to Vibration Sensor Orientation; 7. Tighten the screw using a torque wrench: · Minimum torque: 14 Nm; · Maximum torque: 16,3 Nm. 7.4.1 Dimensions 38 11 7 INSTALLATION OF THE VIBRATION SENSOR Min. 14 Nm Max. 16,3 Nm Figure 15: Chemically Bonded Adapter Assembly 40 23 M6x30 19 A/F 25 of 39 Figure 16: Chemically Bonded Adapter Dimensions (mm) NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 7 INSTALLATION OF THE VIBRATION SENSOR 7.5 Using Magnet Adapter (Flat) Procedure: 1. Hold the Magnet Adapter in position, using the proper tool; 2. Attach the Vibration Sensor using the supplied M6 bolt, according to Curved Magnet Adapter Assembly; 3. Tighten the screw using a torque wrench: · Minimum torque: 14 Nm; · Maximum torque: 16,3 Nm; 4. Find a flat and surface of at least 40 mm in diameter; 5. The surface should be flat, undamaged, and clean; 6. Attach the Vibration Sensor using the magnet; 7. Ensure proper orientation according to Vibration Sensor Orientation. 7.5.1 Dimensions 41,9 15,7 Min. 14 Nm Max. 16,3 Nm Figure 17: Flat Magnet Adapter Assembly 40 38 1/4-28x1,12" Figure 18: Flat Magnet Adapter Dimensions (mm) NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 26 of 39 7.6 Using Magnet Adapter (Curved) 7 INSTALLATION OF THE VIBRATION SENSOR Procedure: 1. Hold the Magnet Adapter in position; 2. Attach the Vibration Sensor using the supplied M6 bolt, according to Curved Magnet Adapter Assembly; 3. Tighten the screw using a torque wrench: · Minimum torque: 14 Nm; · Maximum torque: 16,3 Nm; 4. The surface should be undamaged and clean; 5. Attach the Vibration Sensor using the magnet; 6. Ensure proper orientation according to Vibration Sensor Orientation. Min. 14 Nm Max. 16,3 Nm 7.6.1 Dimensions Figure 19: Curved Magnet Adapter Assembly 56,4 38 31,8 25 1/4-28x1,12" 2 3 27 of 39 Figure 20: Curved Magnet Adapter Dimensions (mm) NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 7 INSTALLATION OF THE VIBRATION SENSOR 7.7 Connecting the Vibration Sensor to the Transmitter 1. Unscrew the dust cap from the product. Check inside the M12 connector for correct placement of the O-Ring (marked in red). Without this O-Ring, the water and dust resistance rating of the product cannot be guaranteed. Figure 21: M12 Connector O-ring Location 2. Connect the Sensor connector to the Transmitter. Ensure correct polarity before inserting the connector. The polarity notch is facing up. Completely tighten the connector but do not use excessive force. If the connector is not fully inserted, water and dust resistance rating cannot be guaranteed. Figure 22: M12 Connector Polarity Mark NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 28 of 39 8 PRODUCT FUNCTIONALITIES 8 Product Functionalities A detailled description of setting-up communication and configuring device settings can be found in "Communication protocol", refer to table 1. Related Documents. 8.1 Application Event Message The Vibration Sensor measures and reports the vibrations either by set intervals (a timer-based trigger) or a conditionbased trigger. 8.1.1 Event triggers Event-messages are triggered on one of the following triggers: · Timer (periodic): The timer trigger is configurable through the following configurations: measurement_interval_seconds Interval in seconds, at which the vibration sensor is read. periodic_event_message_interval Interval in the number of measurements at which the application event messages are periodically sent. The periodic counter is reset on every event message. · Condition: A condition-based trigger can be either of the following tresholds: rms velocity trigger_x peak acceleration trigger_x rms velocity trigger_y peak acceleration trigger_y rms velocity trigger_z peak acceleration trigger_z 8.1.2 Content application event message · Rms velocity The measured rms velocity for each of the axis (X,Y,Z) in units of 0.01 mm/s. Maximum; Average; Minimum. · Acceleration The measured acceleration for each of the axis (X,Y,Z) in units of 0.01 m/s2^ . Maximum; Average; Minimum. · Temperature The connected sensor temperature in units of 0.1 °C: Maximum; Average; Minimum. · Trigger Source of the trigger for the application event message: "timer" (0); "condition_0" (1); "condition_1" (2); "condition_2" (3); 29 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 8 PRODUCT FUNCTIONALITIES "condition_3" (4). · Condition_n The current state of each condition. 8.2 Sensor Data Message The FFT (sensor data message) is split between a configurable amount of messages. For a detailed explanation of available configurations see "Communication Protocol" in Related Documents. The sensor data message can be recombined to a full spectrum as shown in figure Example FFT. |A(f)| 250 200 150 100 50 0 0 frame_num 1 250 200 150 100 50 0 10 20 30 40 f (Hz) Velocity spectrum (5-205 Hz) 50 100 150 200 250 f (Hz) frame_num 2 250 200 150 100 50 0 50 60 70 80 f (Hz) frame_num 3 250 200 150 100 50 0 90 100 110 120 f (Hz) frame_num ... 250 200 150 100 50 0 130 140 150 160 f (Hz) frame_num 5 250 200 150 100 50 0 170 180 190 200 f (Hz) |A(f)| |A(f)| |A(f)| |A(f)| |A(f)| Figure 23: Example FFT 8.3 Device Status Next to reporting the application events, the Vibration Sensor also reports on the device status itself. This is done through a device status messages. A device status message is sent periodically and includes a range of device health parameters, including the following: · event_counter; · battery_voltage; · PCB temperature; · tx_counter; · avg_rssi; · avg_snr. See "Communication Protocol" in Related Documents for a detailed explanation. NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 30 of 39 8 PRODUCT FUNCTIONALITIES 8.4 Default Configuration The Transmitter is delivered with a default configuration. The default configuration includes: · Measurement interval of 15 mins; · Event-based message at the time of each periodic trigger with an interval of 16 measurements. (16 * 15 = 240 minutes); · Device status message interval of 24 hours; · Enabled event confirmation messages; · All triggers disabled; · Disabled data messages confirmation (FFT); · Disabled FFT. See "Communication Protocol" in Related Documents for a detailed explanation of all default configuration values. 31 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 9 MAINTENANCE 9 Maintenance 9.1 Battery Specifications Specifications Manufacturer Part number Quantity Battery Type / Size Chemistry Terminal Type Dimensions Battery Life Tadiran Tadiran S1P1/SL-2780/323/TWT 1 Type D Lithium Thionyl Chloride Standard 61 x 32.5 mm >7 years* Table 6: Battery Specifications *Note: Applicable to default configuration. Battery lifetime depends on average ambient temperature, network quality and device configuration. 9.2 Battery Replacement The battery can be replaced using the battery replacement kit. See Accessories and Spare Parts. This kit consists of the following parts: · 1X Tadiran S1P1/SL-2780/323/TWT battery assembly; · 4X O-Ring; · 1X Gasket 9.2.1 Required tools · Torque screwdriver with TX10 bit; See Assembly of device for torque settings; · Loctite 243; · ESD strap. IMPORTANT: ESD Sensitive Electronics The product shall be installed in such a way that the risk for electrostatic discharges is minimised. · Take proper precaution such as a grounded wrist strap and avoid touching the electronics board NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 32 of 39 9 MAINTENANCE 9.2.2 Disassembly of device WARNING - DO NOT OPEN WHEN AN EXPLOSIVE ATHMOSPHERE IS PRESENT · This equipment shall only be opened by TWTG or by a competent instructed person; The battery is serviceable by said persons; Always disconnect M12 connector from Transmitter before replacing battery assembly Step 1: Remove the four M3 screws and remove the bottom housing Step 2: Before removing the battery assembly, disconnect the battery connector (marked in red) Align Step 3: Place the new battery assembly. Use the rib on the battery cradle (marked in red) to align with main PCB in top housing and connect the new battery connector 33 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 9 MAINTENANCE 9.2.3 Built-In Self-Test Procedure When the device is deactivated a built-in self-test is performed upon insertion of the battery. This test is not executed when the device is already activated. Use the deactivation sequence as described in Device Deactivation and reinsert the batteries if a self-test is needed. Figure 24: Built-in self-test 1: After successful replacement of the battery the device will go into self test mode. This mode is activated for 30 seconds; 1.1: A BLUE LED will show after inserting the battery; 1.2: If no LED is shown, check the battery and / or device; 2: Start the test; 2.1: Press and Release the button; 3: Test Results; 3.1: LED turns bright WHITE for 5 seconds. Self test passed; 3.2: LED turns RED, self test failed. Check device; 3.3: No LED, no response from device. Check device. After pressing the button once and passing the self-test the device will leave the self-test mode. Pressing the button again will show the device status, as explained in Read device status. NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 34 of 39 9.2.4 Assembly of device IMPORTANT - USE THE SPECIFIED TORQUE SETTINGS · Use a torque screwdriver to verify the applied torque; · Failure to do so can result in water ingress; · Improper assembly will void the warranty. 9 MAINTENANCE Align Step 4: Replace the 4 O-Rings surrounding the screws and the Step 5: Place the bottom housing back onto the top housing. gasket in the outer edge of the bottom housing For correct orientation; Make sure that the bottom housing grounding plate is aligned with the top housing M12 connector Step 6: Apply Loctite 243 and tighten the four M3 screws to fix the bottom housing. Use a torque screwdriver to set the maximum torque to 1 Nm 35 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 10 ACCESSORIES AND SPARE PARTS 10 Accessories and Spare Parts Type Battery Replacement Kit Chemically Bonded Adapter Magnetic Mounting Adapter (Flat) Magnetic Mounting Adapter (Curved) Order code 5029_N02-09_BatteryReplacement-Kit 2013_P20-002_VBAdapter-Bonded 080A122 080A132 Description Including 1 battery assembly, 4 O-Rings, 1 gasket Chemically Bonded Adapter Flat surface magnet, 1.5" diameter, 50 lbf, 1/4-28 threaded hole w/mounting stud Including mounting bolt Curved surface magnet, 1.5" diameter, 55 lbf, 1/4-28 threaded hole w/mounting stud Including mounting bolt Table 7: Available Accessoires & Spare Parts NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 36 of 39 11 EU Declaration of Conformity This product complies with the following standards: 1. ATEX Directive (2014/34/EU): · EN 60079-0:2012 +A11:2013 · EN 60079-0:2018 · EN 60079-11:2012 2. Radio Equipment Directive (2014/53/EU): · EN 300 220-1 V3.1.1 · EN 300 220-2 V3.2.1 · EN 301 489-1 V2.2.3 · EN 301 489-3 V2.1.1 · EN 61010-1:2010 + A1:2019 + A1:2019/AC:2019 · EN 62311:2020 · EN 60529:1991 + A1:2000 + A2:2013 3. WEEE Directive 2003/1008/EC 4. RoHS (2011/65/EU) For the full Declaration of Conformity see: www.twtg.io/legal 11 EU DECLARATION OF CONFORMITY 37 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 12 FCC AND ISED DECLARATIONS 12 FCC and ISED Declarations This device complies with part 15 of the FCC Rules and to RSS of Industry Canada. Operation is subject to the following two conditions: 1. this device may not cause harmful interference, and 2. this device must accept any interference received, including interference that may cause undesired operation. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : 1. l'appareil ne doit pas produire de brouillage, et 2. l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: · Reorient or relocate the receiving antenna. · Increase the separation between the equipment and receiver. · Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. · Consult the dealer or an experienced radio/TV technician for help. This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de Classe B est conforme à la norme Canadienne ICES-003. CAN ICES-003(B) / NMB-003(B) NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4 38 of 39 Revision History Revision A1 A2 A3 Date 30-06-2022 22-07-2022 05-10-2022 Author(s) SvW SvW WK A4 23-11-2022 WK Description Concept version Added review comments - Updated product specifications and ratings - Added French warnings Updated FCC/ISED declaration 39 of 39 NEON-Vibration-Sensor_User-Manual_DS-VB-02-xx_4001_A4