PL-9500 Software Update Version 2.48

Update announcement from Stienen Agri Automation

Key Updates

This document details the important software update for your PL-9500: version 2.48 is now available. This update introduces new features to expand functionality for greater convenience and efficiency.

New Features Added:

  • Automatic silo switching between two silos is now possible.
  • Imperial units have been added (English/American units).
  • External alarm options have been added.
  • Egg counting function improved.
  • Temperature setting improved (heating, water option).
  • Bug-fixes.

Applicable to: PL-9500 and PL-9530 – version 2.48 or higher.

Update Date: 29-08-2025

Contact Information

Should you have any questions, please feel free to contact our Service department:

  • E-mail: service@stienen.com
  • Telephone: +31 (0)495 - 63 29 26
  • WhatsApp: +316-51 23 53 75 (chat only)

Thank you for your trust.

Feature #1: Automatic Silo Switching Between Two Silos

Previously, automatic silo switching was exclusively available in combination with PFB (feed weighing). With this software update, automatic silo switching is now also possible between 2 silos, provided both silos are equipped with silo weighing.

For Installation:

The system interface allows configuration for feed systems and auger controls. Key settings include:

  • Feed weigher present
  • Silo weigher 1 (with options to activate/deactivate)
  • Silo weigher 2 (with options to activate/deactivate)
  • Auger control (Screw conveyor control)

Configuration for auger control involves:

  • Number of augers
  • Output auger silo 1
  • Output auger silo 2
  • Sensor maximum
  • Delay time

Specific settings related to this feature include:

  • Activate 1 or 2 Silo weighers
  • Activate the Auger control (Screw conveyor control)
  • Set 1 or 2 silos
  • Setting relay control for screw motors (motor M1 and M2)
  • Set digital input for maximum sensor (S1)

Note: If feed wagons are present, the feed sensor contact must be connected in series with the "feed wagons present" contact.

Diagram Description (Page 3): Two screenshots from the PL-9500 interface. The first shows "Installation feed system" with options for feed weighers and silo weighers. The second shows "Installation auger control" with settings for number of augers, output augers, sensor maximum, and delay time.

For the User: Auger Control and Silo Status

The "Auger control" (Screw conveyor control) interface allows users to view and set the current silo status. The "Active" status indicates whether the screw conveyor is in operation.

The "Sensor maximum" displays the status of the sensor; a delay is visible when the sensor detects no feed.

Silo Status Options:

  • Free: The silo is available.
  • Empty: The silo has no feed.
  • Blocked: The user can manually set the silo status to "blocked".

How it Works:

  • If no feed intake is detected from a silo (due to bridging, being empty, or the auger being switched off), the silo status is set to 'empty', and the system automatically switches to an available silo.
  • If a silo is set to "empty", it will automatically revert to "free" status after:
    • The silo is filled.
    • At 24h time (00h).
  • If the feed counter (PSW-1) detects a "maximum supply alarm", the silo supply augers will stop. This alarm can be reset by resetting all alarms or by turning the feed counter alarm off and on again.

Screw Conveyor Control Active When:

ProgramActive
Not in useNo
PreheatingYes
BroodingYes
In useYes
CatchingNo
CleaningNo
DryingNo

Troubleshooting Guide

ProblemPotential IssueSolution
Alarm code "No silo available"No "free" silos availableSet a silo from "empty" to "free"
Control "Auger control"All silos are set to empty or blockedSet a silo from "empty" to "free"
Silo is empty and the system does not switch to another siloThe alarms of the silos are switched offSwitch on the silo alarms
Auger does not stop and silo is emptyAlarm "silo weighing" is switched offSwitch on the silo alarms
Feed counter maximum supply alarmToo much feed detected in a short period of timeReset alarm

Examples and Diagrams

Below are two examples illustrating the system setup:

Diagram 1 (Page 6): A simplified schematic showing two silos (Silo 1, Silo 2) connected to auger motors (M1, M2) and sensors (S1, S2, S3). This illustrates the basic physical layout for silo switching.
Diagram 2 (Page 6): A more detailed schematic of a feed system. It depicts silos mounted on load cells, transport augers, cross augers, and feeding columns, along with control units (PSW-1) and associated wiring. Technical specifications for motors (e.g., 265V/10HP/6,75kW) and sensors are indicated.

Refer to the appendix for technical modifications of the panel (Note: Appendix not included in this document).

Feature #2: Imperial Units Added

The functionality for imperial units has been added. Units can now be converted to American units such as inch, feet, gallons, and pressure Pa, for countries where this is applicable.

Feature #3: External Alarms Options Added

The 'NO/NC' (Normally Open / Normally Closed) option has been added. Additionally, a 'delay alarm relay' has been included.

Electrical Wiring Diagram

Page 8: This page contains a detailed electrical wiring diagram for the PL-9500 system. It illustrates the connections for silo augers (M1, M2), sensors (Silo auger 1, Silo auger 2, Max. sensor Transfer bin, End plate sensor, Transport auger 1, Transport auger 2, Maximum Sensor S1), control units (PL-9XXX, PSW-1), contactors (-1K3, -1K5, -1K8), circuit breakers (-1Q0, -1Q2), and interface relays. The diagram specifies component references, wire numbers, voltage, current ratings, and motor power (e.g., 230V/0,75kW/2,72A for silo augers). It also includes terminal connections and power supply details.

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PL-9500 Software Update NL gecombineerd EXP Systems LLC (www.exp-systems.com)

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