Introduction
This service manual provides essential information for technicians regarding the troubleshooting, testing, and repair of the Toro Workman HDX Auto vehicle. It covers all major systems and components, ensuring proper maintenance and longevity of the equipment.
For operating, maintenance, and adjustment instructions, please refer to the Operator's Manual. Additional copies of the Operator's Manual and Parts Catalog are available on the official Toro website: www.Toro.com.
The Toro Company reserves the right to update product specifications and publications without prior notice.
Safety Precautions
WARNING: Always prioritize safety. Comply with all safety instructions provided within this manual and the Operator's Manual to prevent injury or death. Key safety points include:
- Ensure all safety devices, shields, and decals are in place and functional.
- Handle fuel with extreme care, storing it in designated containers and avoiding refueling near open flames or when the engine is hot.
- Never operate the engine in confined spaces without adequate ventilation due to hazardous exhaust fumes.
- Be aware of hot engine and exhaust components that can cause burns.
- Always engage the parking brake and place the transmission in Park before exiting the vehicle.
- Properly support the vehicle when raised for maintenance using appropriate jack stands on a level surface.
- Dispose of waste materials, such as oil and filters, in an environmentally responsible manner, following local regulations.
Key Sections
- Chapter 1: Safety - Detailed safety instructions for operation, maintenance, and jacking.
- Chapter 2: Product Records and Maintenance - Information on product records, maintenance schedules, and torque specifications.
- Chapter 3: Kohler Gasoline Engine - Service and repair information for the Kohler Aegis engine.
- Chapter 4: Drive Train - Covers drive train operation, troubleshooting, and repairs.
- Chapter 5: Chassis - Maintenance and repair details for the vehicle chassis.
- Chapter 6: Electrical System - Troubleshooting, testing, and repair of the electrical system.
- Chapter 7: Hydraulic System - Information on hydraulic system schematics, operation, and troubleshooting.
- Chapter 8: Four Wheel Drive (Optional Kit) - Details for the optional four-wheel drive system.
- Chapter 9: Electrical Drawings - Includes electrical schematics and wire harness diagrams.
Reader Feedback
The Toro Company values user feedback to continuously improve its publications. Comments on completeness, accuracy, organization, usability, and readability can be sent via email to servicemanuals@toro.com or by mail to:
Technical Publication Manager, Commercial
The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
