Instruction Manual for V TAC models including: VT-48280 Lithium Ion Batteries, VT-48280, Lithium Ion Batteries, Ion Batteries, Batteries

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INSTRUCTION MANUAL
Lithium Ion Batteries

MODEL VT-48280

SKU 12230

10

( as per conditions met)
INTRODUCTION
Thank you for selecting and buying V-TAC Product. V-TAC will serve you the best. Please read these instructions carefully & keep this user manual handy for future reference. If you have any another query, please contact our dealer or local vendor from whom you have purchased the product. They are trained and ready to serve you at the best.
MULTI-LANGUAGE MANUAL QR CODE Please scan the QR code to access the manual in multiple languages.

IN CASE OF ANY QUERY/ISSUE WITH THE PRODUCT, PLEASE REACH OUT TO US AT: SUPPORT@V-TAC.EU FOR MORE PRODUCTS RANGE, INQUIRY PLEASE CONTACT OUR DISTRIBUTOR OR NEAREST DEALERS. V-TAC EUROPE LTD. BULGARIA, PLOVDIV 4000, BUL.L.KARAVELOW 9B

Contents
1 Foreword.............................................................................................................................................1 2 Safety...................................................................................................................................................2
2.1 Safety Precautions.................................................................................................................. 2 2.2 Abuse Operation..................................................................................................................... 2 3 Overview.............................................................................................................................................3 3.1 Product Description............................................................................................................... 3
3.1.1 Features...........................................................................................................................3 3.1.2 Basic Functions..............................................................................................................3 3.2 Application Scenario.............................................................................................................. 4 4 Application Description..................................................................................................................5 4.1 Parallel Connection Application......................................................................................... 5 4.2 Low-temperature Application............................................................................................. 5 4.3 Low Battery-capacity Storage (SOC5%).........................................................................5 4.4 Application of Nearing the Ocean..................................................................................... 5 5 Product Introduction.......................................................................................................................6 5.1 Dimensions............................................................................................................................... 6 5.2 Panel Introduction.................................................................................................................. 7
5.3 Meaning of buzzer and LED light........................................................................................10 6 Installation..........................................................................................................................................14
6.1 Precautions for Installation.................................................................................................. 14 6.2 Installation Preparation.........................................................................................................14
6.2.1 Tools Preparation......................................................................................................... 14 6.3 Packing List............................................................................................................................... 16 6.4 Unpacking and Inspection....................................................................................................16 6.5 Installation.................................................................................................................................17 6.6 Cable Connection....................................................................................................................19
6.6.1 Power Cable Connection............................................................................................ 19 6.6.2 Communication Cable Connection..........................................................................20 6.6.3 120 Resistor Connection......................................................................................... 21 6.6.4 Grounding Cable Connection....................................................................................21 7 Parallel Connection..........................................................................................................................22 8 Make Your System Run.................................................................................................................. 27 9 Shipment & Maintenance & Storage.........................................................................................28 9.1 Shipment................................................................................................................................... 28 9.2 Maintenance.............................................................................................................................28 9.2.1 Battery Maintenance Considerations......................................................................28 9.2.2 Routine Maintenance.................................................................................................. 29 9.3 Battery Storage........................................................................................................................30 10 Trouble Shooting........................................................................................................................... 31 11 Warranty...........................................................................................................................................32 12 Abbreviations..................................................................................................................................33
13 Screen instructions............................................................................................................................34
14 Wireless moduleAPP).....................................................................................................................37

1 Foreword

Overview
This user manual mainly introduces product introduction, application description, installation instructions, power-on instructions, maintenance instructions and provides instructions the VT-48280 ESS Series LFP battery pack for technical support engineers, maintenance engineers and users.

Reader
This document is mainly applicable to the following engineers Technical Support Engineer Installation Personnel Maintenance Engineer

Signs

The following signs may appear in this article, and their meanings are as follows.

Sign

Meaning

Description

DANGER

Danger

Indicates a hazard with a high level of risk that will cause death or serious injury if not avoided.

WARNING

Warning

Indicates a hazard with a moderate risk that may cause death or serious injury if not avoided.

ATTENTION

Notice

Indicates a hazard with a low level of risk that may cause minor or moderate harm if not avoided.

NOTE

Explanation Warning

Supplementary explanation of key information in the main text."Explanation" is not safety warning information,
and does not involve personal, equipment and environmental damage information.
This device has an IP20 protection rating, which means it is designed for indoor use only. Do not expose this
device to moisture or outdoor conditions, as it may cause damage or pose safety risks.

This marking indicates that this product should not be disposed of with other household wastes.
1

Caution, risk of electric shock.

2 Safety
2.1 Safety Precautions
Before carrying out battery work, you must read carefully the safety precautions and master the correct installation and connection methods of the battery.
Prohibit to turn it upside down, tilt, or collide. Prohibit to short-circuit the positive and negative poles of the battery, otherwise it will cause the battery to be damaged. Prohibit to throw the battery pack into a fire source. Prohibit to modify the battery, and it is strictly prohibited to immerse the battery in water or other liquids. DO NOT place installation tools on the battery during battery installation. DO NOT disassemble, squeeze, bend, deform, puncture, or shred the battery without the authorization of authorized dealers. DO NOT exceed the temperature range, otherwise it will affect the battery performance and safety. The battery circuit must be kept disconnecting status during installation and maintenance operations. Check the battery connection end bolts regularly to confirm that the bolts are tight.

2.2 Abuse Operation
The battery pack needs to avoid abuse operations under the following (including but not limited to) conditions:

Abuse Operation Reverse connection of positive
and negative poles External short circuit
Series connection application

Protection Description
If the positive and negative poles are connected reversely, the battery will be directly damaged.
If the battery pack is short circuited externally, the battery will be directly damaged.
The battery pack does not support the application of battery packs in series. If the battery packs are forced to be connected in series, the batteries may be directly damaged,
and may even cause fire, explosion and other dangers.

2

3 Overview
3.1 Product Description
The VT-48280 product use lithium iron phosphate (LFP) as the positive electrode material. It can be widely used in energy storage systems such as residential energy storage, back-up power, and PV self-consumption optimization.
The battery pack is composed of 16 cells of LFP batteries in series connection, with low self-discharge, high energy density, and no memory effect. This type of battery also has excellent performance in high rate, long cycle life, wide temperature range, and high safety.
3.1.1 Features
· High energy density Higher volume ratio energy and weight ratio energy.
· Maintenance-free The battery pack is maintenance-free in the process of using, which can save
customers' battery operation, maintenance testing costs and reduce the frequency of on-site replacement. · Long cycle life
The battery pack life is 3 times long than the ordinary lead-acid batteries. · Excellent temperature characteristics
When charging, the battery working temperature can reach 0~+55. (recommended using temperature: +15~+35). When discharging, the battery working temperature can reach -20~+60. (recommended using temperature: +15~+35).
3.1.2 Basic Functions
· Monitor The battery system uses a high-performance BMS, it has protection functions such as current, voltage.
· Alarm Support abnormal alarms such as overvoltage, under-voltage, overcurrent, short circuit, high and low temperature, battery failure, hardware failure, etc.
· Communication Provide 2*RJ45 interfaces, upload alarming and data of batteries through the RS485/CAN communication protocol.
3

3 Overview
· Parallel connection application Max. support 15pcs batteries in parallel connection. (Recommendation: for bettter
performance, when the number of batteries exceeds 2pcs, please connect all batteries to the bus-bar.) · Balance function
Support the cells balance function.
3.2 Application Scenario
The battery pack is used to provide backup power, load shifting, peaking shaving and can be used for residential energy storage, solar energy storage and other application scenarios.
The normal working operation diagram of the battery pack can be as shown in the figure below.
Fig. 3-1 Working Diagram of the Battery Pack
4

4 Application Description
4.1 Parallel Connection Application
The battery packs support parallel connection, and synchronously increases the backup time or backup power.
Confirm the consistency between the battery packs, check the SOC and voltage and turn off the batteries before connecting them in parallel.
4.2 Low-temperature Application
· Low-temperature Charging The battery pack does not support direct charging of the battery below 0°C.
When the minimum temperature of the battery is below 0°C, the BMS will cut-off the charging circuit and cannot be charged. · Low-temperature Discharging
The battery pack does not support discharge below -20°C. When the minimum temperature of battery is below -20°C, the BMS will cut-off the discharge circuit and cannot discharge.
4.3 Low Battery-capacity Storage (SOC5%)
After the battery pack is power off, there will be BMS static power consumption and self-discharge loss. In actual scenarios, it is necessary to avoid low-battery-power stateSOC5%storage. If it is unavoidable, the longest storage period is 30days @25°C, 15 days@45°C. The battery needs to be recharged in time after storage, otherwise the battery may be damaged due to over-discharge, and the entire battery pack needs to be replaced.
5

5 Product Introduction
The following conditions may cause the battery pack to be stored in a discharged state:
After the utility power failure, the line/fault cannot be eliminated in time, and the power supply cannot be restored for a long time.
After the installation and commissioning work is completed, the utility power is turned off directly, but the battery pack is not powered off, which will cause the battery to enter the low power consumption mode.
Other reasons cause the battery pack to fail to enter low power consumption normally.
5 Product Introduction 5.1 Dimensions
Fig. 5-1 Product Dimensions
6

5 Product Introduction 5.2 Panel Introduction
The panel is shown as follows.
Fig. 5-2 Peration Panel
7

5 Product Introduction

The definition of the VT-48280 operation panel is shown as folloaws.

Table 5-1 Operation Panel Interface Definition

Items

Remark

SOC

State of charge

RUN/ALM

To indicate the running or alarm status of battery

J5

J5 is used for communication between batteries.

J7

J7 is used for debugging BMS.

J6

J6 is used for communicationwith inverter .

PWR COM

Indicates the switching status of battery and prompts whether the battery device is on or off When alarms and protection occur, a closed loop is formed here

BMS SWITCH Short time contact bootProlonged contact shutdown

ADS Dialer

Parallel address dip switch

The SOC indicator used to identify the current capacity status of the battery. The number of blinking indicators corresponds to different remaining capacity. The specific meaning is shown as follows.

Table 5-2 The SOC Indicator Definition

No.

Indicator Light

1

Remark 0%  SOC  16%

2

17% < SOC  32%

3

33% < SOC  49%

4

50% < SOC  65%

5

66%< SOC  83%

6

84%< SOC  100%

8

5 Product Introduction

Indication Status Keep On Keep Off

Table 5-4 The Alarm Indicator Definition

ON

OFF

-

Battery Status
FaultCharge/Discharge MOSNTC ADC FaultReverse Connection Fault
Standby/Sleep/No issue

Line specification:

As shown in the figure: no buckle face up, from the top down, the line sequence is 12345678
Table 5-5 The Communication Port Definition

J5/J6

Pin (J5_1 / J5_2) 4

Description CAN1-H(communicate with next battery)

(J5_1 / J5_2) 5 CAN1-L (communicate with next battery)

(J5_1 / J5_2)

VCC-12V (IOE Power )

(J5_1 / J5_2)

GND (IOE GND )

(J6_1 / J6_2) 1/8 485-2B (communicate with the inverter)

(J6_1 / J6_2) 2/7 485-2A (communicate with the inverter)

(J6_1 / J6_2) 4 (J6_1 / J6_2) 5

CAN2-H (communicate with the inverter) CAN2-L (communicate with the inverter)

/

J7 1 J7 2 J7 4

reserve reserve CAN-1H(communicate with the Upper computer)

J7 5

CAN-1L(communicate with the Upper computer)

9

5 Product Introduction

5.3Meaning of buzzer and LED light
When the battery is normal

system state

RUN Light

SOC

LED1

SOC Light LED2 LED3 LED4

LED5

buzzer

ALM Light

LED6

100% Always Always Always Always Always Always

83%~99 %

Always

Always

Always

Always

Always

blink

67%~82 %

Always

Always

Always

Always

blink extinguish

Charge

Always

51%~66 %

Always

Always

Always

blink extinguish extinguish

33%~50 %

Always

Always

blink extinguishextinguish extinguish

/ extinguish

17%~32 %

Always

blink extinguishextinguishextinguish extinguish

0%~16% blink extinguishextinguishextinguishextinguish extinguish

100%~84 %

Always

Always

Always

Always

Always

Always

Discharge

Always

83%~66 %

Always

Always

Always

Always

Always extinguish

65%~50 %

Always

Always

Always

Always extinguish extinguish

10

5 Product Introduction

49%~33 %

Always

Always

Always extinguishextinguishextinguish

32%~17 %

Always

Always extinguishextinguishextinguishextinguish

16%~8% Always extinguishextinguishextinguishextinguishextinguish 5Hz

7%~0% blink extinguishextinguishextinguishextinguishextinguish 1Hz

100%~84 %

Always

Always

Always

Always

Always

Always

83%~66 %

Always

Always

Always

Always

Always extinguish

65%~50 %

Always

Always

Always

Always extinguishextinguish

/

Standing Always

49%~33 %

Always

Always

Always extinguishextinguishextinguish

32%~17 %

Always

Always extinguishextinguishextinguishextinguish

0%~16% Always extinguishextinguishextinguishextinguishextinguish 5Hz

When the battery is fault

faults

RUN

ALR LED1 LED2 LED3 LED4 LED5 LED6 buzzer number

ID faults

extinct Always extinct extinct extinct 1Hz extinct extinct loud 04

No-

ADS Dialer

extinct Always extinct extinct extinct 1Hz

1Hz extinct

06

loud

Cabinet faults

No-

extinct Always extinct extinct 1Hz

1Hz extinct extinct

12

loud

11

5 Product Introduction
Annotation

Cell Faults

extinct Always extinct extinct 1Hz

1Hz

1Hz extinct loud

14

Precharge Faults extinct Always extinct 1Hz extinct extinct extinct extinct loud

16

D-Low temp Faults

extinct Always extinct

1Hz

extinct extinct extinct extinct

1Hz loud

18

C-Low temp Faults

extinct Always extinct

1Hz

extinct extinct extinct extinct

1Hz loud

20

high voltage

extinct Always extinct

1Hz

extinct extinct extinct extinct

1Hz loud

22

low voltage

extinct Always extinct 1Hz

1Hz

extinct extinct extinct

1Hz loud

24

D-High temp Faults extinct Always extinct 1Hz

1Hz

extinct extinct extinct

1Hz loud

26

Discharge overcurrent

extinct Always extinct 1Hz

1Hz

1Hz extinct extinct loud

28

Discharge High temp Faults

extinct

Always

extinct

1Hz

1Hz

1Hz

1Hz

extinct

1Hz loud

30

Charge overcurrent

extinct Always 1Hz extinct extinct extinct extinct extinct loud

32

MOS High temp extinct Always 1Hz

extinct extinct extinct

1Hz

extinct

1Hz loud

34

short out

extinct Always 1Hz extinct extinct 1Hz extinct extinct loud

36

Environment H-T

extinct Always 1Hz extinct extinct 1Hz

1Hz extinct loud

38

Environment L-T

extinct Always 1Hz extinct 1Hz extinct extinct extinct loud

40

Normal

Always extinct

According to the SOC display

No-loud /

12

5 Product Introduction
Hz: Response frequency ofBuzzer AND Light ADS Dialer instructions When the battery PACK is used in parallel, different packs can be distinguished
by the hardware address, and the hardware location of each PACK in the whole battery stack
The address is unique, and the hardware address can be set sequentially by means of a dip switch on the board, which is defined in the table below.

PACK Addr #1

1

ON

2

OFF

3

ON

4

OFF

5

ON

6

OFF

7

ON

8

OFF

9

ON

10

OFF

11

ON

12

OFF

13

ON

14

OFF

15

ON

Position of dial switch

#2

#3

#4

OFF

OFF

OFF

ON

OFF

OFF

ON

OFF

OFF

OFF

ON

OFF

OFF

ON

OFF

ON

ON

OFF

ON

ON

OFF

OFF

OFF

ON

OFF

OFF

ON

ON

OFF

ON

ON

OFF

ON

OFF

ON

ON

OFF

ON

ON

ON

ON

ON

ON

ON

ON

state
PACK1 PACK2 PACK3 PACK4 PACK5 PACK6 PACK7 PACK8 PACK9 PACK10 PACK11 PACK12 PACK13 PACK14 PACK15

13

6 Installation
Precautions for Installation
Light intensity is required near the installation location. Comply with the safety operation technical regulations when lifting and handling heavy objects. Equipment and tools must be complete, intact, and reliable. It is strictly prohibited to use tools with cracks, burrs, loose handles, etc., that do not meet the safety standards. Installation operations must be guided by qualified engineers. During installation, two people must work together, one operating and the other inspecting. The original cable connection and operation process shall not change without the authorization of the company's consent.
6.1 Installation Preparation
Light intensity is required near the installation location. Comply with the safety operation technical regulations when lifting and handling heavy objects. Equipment and tools must be complete, intact, and reliable. It is strictly prohibited to use tools with cracks, burrs, loose handles, etc., that do not meet the safety standards. Installation operations must be guided by qualified engineers. During installation, two people must work together, one operating and the other inspecting. The original cable connection and operation process shall not change without the authorization of the company's consent.
6.2 Installation Preparation 6.2.1 Tools Preparation
ATTENTION
Use insulated tools to avoid electric shock. If you use tools without insulation protection, you need to wrap the exposed metal parts with insulation tape for insulation treatment.
14

6 Installation
The following table describes the tools and meters that may be used before installation.

Table 6-1 Installation

Manual forklift

Electric forklift

Tape measure

Adjustable wrench

Phillips screwdriver

Ladder

Levelling Instrument

Claw Hammer

Socket wrench

Multimeter

Insulated torque wrench

Helmet

Insulated shoes

Anti-static gloves

Goggles

Insulating tape

15

6 Installation 6.3 Packing List

Item A B C D E F G H

Description VT-48280 battery GND cable Spirit Level Fixing ScrewsExpansion Bolt User Manual Warranty Card Packing List Bracket

Quantity 1 1 1 2 1 1 1 2

6.4 Unpacking and Inspection
After receiving the goods on-site, please check whether the packing box is intact and inspect the goods in time. If the packing box is slightly damaged, please sign the cargo list to confirm receipt and indicate the extent of the damage. If the damage of the packing box is serious, please refuse to sign.
Please carry out an unpacking inspection after receiving all the goods. If users find that the received goods do not match the packing list, please contact Vtac as soon as possible.

16

6 Installation 6.5 Installation
Step 1. Place the battery to a flat surface.
NOTE
Please place the VT-48280 battery on a flat surface, ensuring there is adequate space on both sides of the battery (recommended to be greater than 200mm).
If possible, the installation site should be as spacious and ventilated as possible. If the site is small and confined, please configure auxiliary heat dissipation equipment.
To ensure more stable installation, please mount the battery to the wall before use. Step 2. Take out the 2pcs brackets from the battery package. Step 2.1. Remove the screws from the back of the battery. Step 2.2. Use the removed screws (Step 2.1) to fix the brackets to the back of the battery. Step 2.3 Fix the 2pcs brackets to the battery.
2pcs brackets
Fig.6-1 Fix the Brackets to the Battery
17

6 Installation
Step 3. Fix the 2pcs* `Fixing screws' on the wall.
Fig.6-2 Fix the Battery to the Wall
Fig.6-3 Fix the Battery to the Wall
18

6 Installation
6.6 Cable Connection 6.6.1 Power Cable Connection
NOTE
Please contact Vtac or the supplier to purchase the following cables. They are maybe not included in the battery box and can be obtained in the Master/Slave Cable Kit provided by Vtac or the suppliers.
How to use the touch-safe power cable connectors
Press the unlock on the power cable while inserting the power cable into the socket.

Press to unlock

Press to unlock

The following is the power cables connection display of the battery to the inverter. Fig.6-4 Power Cable Connection Diagram

19

6 Installation 6.6.2 Communication Cable Connection
Locate the direction of the communication cable with the socket and then insert the communication cable to the socket.
NOTE How to use the communication cable connectors
Open the communication port cover, align it with the corresponding socket, and insert it.
.6-5 Communication Cable Connection Diagram
20

6 Installation 6.6.3 120 Resistor Connection
To ensure stable communication with the inverter when using more than two batteries in parallel, follow these steps:
Step 1.Take out a 120 resistor from the 'Slave Battery Kit'. Step 2. Insert the 120 resistor into the 'COM 2' port of the last VT-48280.
6.6.4 Grounding Cable Connection
Connect the grounding cable to the ground.
Fig.6-6 GND Cable Connection Diagram
21

7 Parallel Connection
If you will install less than 2pcs batteries (Battery quantity2), please refer to the following wiring configuration.

Battery Quantity of Parallel
1 pc
2 pcs

Cable Kit
Master Cable Kit * 1 set Master Cable Kit * 1 set Slave Cable Kit * 1 set

22

7 Parallel Connection
If you will install more than 2pcs batteries (No more than 15pcs) , you will have the following two system wiring options.
Option 1. Connect all batteries to the bus bar.
NOTE
For this wiring solution, you will need to prepare bus bars and power cables to connect the bus bars to the inverter in addition. You can either purchase them independently or obtain them from Vtac or the supplier.
In this wiring solution, the Max. output current of the system will be 150A* the quantity of batteries in parallel.

...

...

Battery Quantity of Parallel
3 pcs
N pcs 4N<15
15 pcs

Cable Kit
Master Cable Kit * 3 set
Master Cable Kit * N set 4N<15 Master Cable Kit * 15 set

...

...

23

7 Parallel Connection
Option 2. Connect batteries by `hand to hand'.
NOTE
If you want to use this wiring method, please note that the Max. output current of the inverter is set in advance to 200A. To avoid damaging to the BMS.

Battery Quantity of Parallel 3 pcs 4 pcs

Cable Kit Master Cable Kit * 2 set Slave Cable Kit * 2 set Master Cable Kit * 2 set Slave Cable Kit * 3 set

...

...

N pcs (5N<15)

Master Cable Kit * 2 set Slave Cable Kit * (N-1) set
(5N<15)

...

...

15 pcs

Master Cable Kit * 2 set Slave Cable Kit * 14 set

24

7 Parallel Connection
ATTENTION If you will install more than 2pcs batteries (Contains 2, no more than 15pcs), you
need to pay attention to the connection of the parallel interface(J5).
Fig 7-1 J5 Port Diagram If you will install more than 2pcs batteriesbe sure to connect from the output of the last J5 to the input of the next J5.To avoid damaging to the BMS. The connection diagram is as follows.
25

8 Make Your System Run
ATTENTION
Please strictly follow the steps below for check and operation. Vtac will not be responsible for any issues caused by improper operation.

Parameter Setting

Table 8-1 Parameter Setting

No.

Description

1

Nominal Voltage

2

Float Charge Voltage

3

Recommended Charge Current

4

Max. Charge/Discharge Current

5

Discharge Cut-off Voltage

6

Charge Temperature Range

7

Discharge Temperature Range

8

Storage Temperature Range

Unit V V A A V   

Value 51.2 58.4 140 150 43.2 055
-2060 1535

NOTE
The setting of different inverters will be different. Make sure the inverter/charger is powered on before powering on the battery. Must not change the parameters casually in the site.

26

8 Make Your System Run Check before Running
Step 1. Check whether the cables are connected correctly. Step 2. Check whether the batteries are grounded. Step 3. Check these following status of switchs.
The power switch of the battery should be off. The DC switch of the inverter should be off. The circuit breaker from the inverter to the grid should be off.
Power-on Step 4. Turn on the DC switch of inverter. Turn on the switch between the inverter and grid. Turn on the circuit breaker between the inverter and battery (if any). Step 5. Turn on the power switch of battery. And waiting for the Run/Alarm
indicator lights from green blinking into green, means power on successfully
NOTE
· If you want to Power off your system
If you need to shut down the system for some reason, please refer to the following steps.
Step 1. Turn off the inverter first. Step 2. Turn off the battery then.
27

9 Shipment & Maintenance & Storage
9.1 Shipment
It is suitable for the transportation of vehicles, ships and airplanes. During transportation, shading, sun protection and civilized loading and unloading should be performed. The box containing the product is allowed to be transported by any means of transportation. In the process of loading and unloading, the battery should be handled with care to prevent falling, rolling, and heavy pressure. Avoid direct rain and snow and mechanical impact during transportation.
And here is the suggestion for the initial SOC before shipment by different transportation:
Airplane:30%~40% Sea:40%~50% Vehicle:50%~60%
NOTE
Whether the loading SOC status of the battery is allowed, you need to consult the relevant government transportation department.
9.2 Maintenance 9.2.1 Battery Maintenance Considerations
When maintaining the battery, it is required to use insulated tools or wrap the tools in insulation.
DO NOT place any debris on the top of the battery. DO NOT use any organic solvents to clean the battery. DO NOT smoke or use naked flames near the battery. After the battery is discharged, the battery should be charged in time to avoid affecting the battery life. When not using the battery for a long time, please charge the battery to 40%~50% charged state. Long-term storage with low battery may damage the battery. All maintenance work must be carried out by professionals.
28

9 Shipment & Maintenance & Storage

9.2.2 Routine Maintenance
The staff should perform visual inspection on VT-48280 battery according to the inspection plan, please refer to the following table for maintenance.

Table 9-1 Routine MaintenanceEvery three-month

Items

Standard

Dealing

Battery Appearance

The surface is neat and clean without stains. The terminals are in good condition.
The battery pack shell is intact, and there is no bumps, breaks, or leakage. The appearance of the battery pack does not leak.
No deformation or swelling of the shell.

If the surface is dirty, clean the appearance of the battery pack with a cotton cloth. The battery pack terminal is damaged, replace the cable.
If the appearance is damaged, leaking or deformed, take a photo and replace the defective battery pack.
Please contact supplier or the authorized dealers in time for other abnormal situations.

Alarm

No Alarm.

Find the solution as per alarm information.

NOTE
Suggested routine maintenance for every three-month.

29

9 Shipment & Maintenance & Storage

Table 9-2 Routine MaintenanceEvery six-month

Items

Standard

Suggested Complete Cycle

Have a complete charge & discharge cycleunder the equipment no lack of power.

Action
Check whether happens alarm action, and please check with the alarm list.
Please contact with supplier or the authorized dealers if the alarm still exists.

Cables

There is no aging of the connecting wire and no cracking of the insulation layer.
The bolts at the cable connection are not loose.

Replace the faulty connection. Fastening bolts.

9.3 Battery Storage
The recommended storage temperature is 15~35. Battery performance degradation after long-term storage, please shorten shelf time as possible as you can. Recharge charge before using to recover capacity loss of self-discharge during storage and transport. Storage battery should be at 40%-50% SOC when the battery is not used for a long time. Storage battery over 40°C or under 0°C will reduce battery life. Storage battery in dry and low temperature, well ventilated place.

If the battery is not used for a long time, the battery must be charged at regular intervals. The charging requirements are as follows
Table 9-3 Battery Charge Requirement in Storage Status

Storage Temp. 20~30
0~20 or 30~40

Charge Period Each 6 months Each 3 months

Charge Process
1. Charge by 0.2C to 100% SOC 2. Discharge by 0.2C to 0% SOC 3. Charge by 0.2C to 40%~50% SOC

30

10 Trouble Shooting

Please refer to the table below to deal with common faults Table 10-1 FAQ

Phenomenon
The indicator does not flash

Possible cause
 The power cable of the battery pack is not properly connected.
 The power switch is off.  The BMS is in a sleep state.  BMS is damaged.

Unable to discharge

 The terminal of the battery pack is damaged.
 BMS communication failure.  The power switch is off.

Unable to charge

 The charger is malfunctioning.  The terminal of the battery pack
is damaged.  BMS communication failure.  The power switch is off.

Communication fail
Inaccurate voltage display
Low capacity
Low cell voltage

 The power switch is off.  The BMS is in a sleep status.  The communication cable is
damage.
 The voltage sampling line is damaged.
 BMS is damaged.
 The battery pack has not been maintained for a long time.
 The single battery is damaged.  Inaccurate voltage sampling.
 The battery pack has not been maintained for a long time.
 The single battery is damaged.  Inaccurate voltage sampling.

Solution
 Reconnect the power cable of the battery pack.
 Turn on the power switch.  Charge the battery pack.  Replace BMS.
 Replace the battery pack wiring terminals.  Reconnect the communication line between
the BMS and the battery pack. If the communication cable is damaged, replace the communication cable.  Turn on the power switch.
 Replace the charger.  Replace the battery pack wiring terminals.  Reconnect the communication line between
the BMS and the battery pack. If the communication cable is damaged, replace the communication cable.  Turn on the power switch.
 Turn on the power switch.  Charge the battery pack.  Replace the network cable.
 Replace the voltage sampling line.  Replace BMS.
 Use an equalizer to maintain the battery pack.  Replace the damaged single battery.  Replace the electrical sampling line or replace
the BMS.  Use an equalizer to maintain the battery pack.  Replace the damaged single battery.  Replace the electrical sampling line or replace
the BMS.

31

11 Warranty
Except for the following and the conditions specified in the contract, you can go to the supplier or the authorized dealers for reasonable warranty and maintenance. 1. Failure of equipment caused by unauthorized disassembly and maintenance operations
without the supplier or the authorized dealers is not within the scope of the warranty. 2. Equipment damage caused by negligence during storage and transportation is not
covered by the warranty. 3. The damage to the equipment caused by continuous overload work outside the electrical
parameters of the equipment is not covered by the warranty. 4. Unauthorized testing of the equipment without the supplier and the authorized dealers
will not be covered by the warranty. 5. Non-equipment problems, adverse consequences caused by operation and matching
problems are not covered by the warranty. 6. Equipment damage caused by natural forces, force majeure, and uncontrol- lable factors,
such as earthquakes, typhoons, tornadoes, volcanic eruptions, floods, lightning, heavy snow, and wars, is not covered by the warranty.
7. If the product serial number is changed, blurred, or torn, it is not covered by the warranty.
IMPORTANT NOTES
· This product contains battery type "Secondary" (rechargeable). · Electrical and electronic equipment that has become waste is known as old equipment/de-
vice. Old devices must not be disposed of with other household waste. · Owners of old devices at the end of its service life must return the device by taking them
to the collection points set up by public waste disposal authorities or distributors. This return does not entail any costs for you. · Owners of old devices have an obligation to remove accessible batteries / rechargeable batteries as well as non-destructively removable lamps from the old device prior to return. This does not apply if old devices are being prepared for reuse with the participation of a public law firm. · Battery removal warning: The battery contained in this product must be removed only by professional personnel only. The battery must never be removed by the end user, if not removed correctly it could damage the battery which could cause fire. · Batteries removed from an old electronic device should be disposed of separately. This return of battery does not entail any costs for you and the user is obliged to return the battery. · Please make sure that this product is not powered on when removing the battery. Fire hazard! Avoid short-circuiting the contacts of a detached battery. Do not incinerate the battery. Please handle the battery with Caution! · If electrical appliances or batteries are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and get into the food chain, damaging your health and well-being

·

.

· The symbol of "Crossed rubbish bins "indicates that this product should not be disposed of with other household wastes and must be collected separately from unsorted municipal waste at the end of its service life.
· Please use the link below to view the online directory of the collection and return
points:https://www.ear-system.de/ear-verzeichnis/sammel-und-ruecknahmestellen

32

12 Abbreviations

BMS

Battery Management System

D

Depth

H

Height

LCD

Liquid Crystal Display

LFP MOSFET
NTC PC

LiFePO4 Metal-Oxide-Semiconductor Field-Effect Transistor Negative Temperature Coefficient Personal Computer

PCB

Printed Circuit Board

PCS

Power Conversion System

RTU SOC

Remote Terminal Unit Stat

33

13.Screen instructions
1. After the battery is turned on, enter the Home main interfacethe displayed contents include V,I,SOC, and SOH.

Interface Abbreviation of name

Full name

V

Voltage

Home

I SOC

Current State Of Charge

SOH

State Of Health

Click  as shown in the picture to enter the second interface. 2.The contents displayed on the second page include Addr, Rem Cap, Tot Cap, TEMP1-4, Env Temp, MOSTemp, and CELLS1-16.

34

13.Screen instructions

Abbreviation of name

Full name

Addr

Address

Battery Info

Rem Cap Tot Cap Temp1~4

Remnant capacity Total capacity Temperature1~4

Env Temp

Environment temperature

MOSTemp

MOS temperature

Cells1~16

Cells1~16

Click  as shown in the picture to enter the third interface . 3.The contents displayed on the third page include TV_L, TV_H, SV_L, SV_H, D_C, C_C, S_C, D_T_H, and C_T_H , D_T_L, C_T_L, MOS _H, SV_H_H, SV_L_L, E_H, TV_H_H, PRE_CHA, ID_OVER, BAT_FAULT E_L and other protection and alarm, when triggered from green to red

Battery State

TV_L TV_H SV_L SV_H D_C C_C S_C D_T_H C_T_H
D_T_L C_T_L

Total voltage_low Total voltage _high Single voltage_low Single voltage_high Discharge_current Charge_current Short _current Discharge temperature_high Charge temperature_high Discharge temperature_ low Charge temperature_low
35

13.Screen instructions

MOS _H

MOS temperature_high

SV_H_H

Single voltage high_high

SV_L_L

Single voltage low_low

E_H

Environment temperature_high

TV_H_H

Total voltage is high _high

PRE_CHA

Pre_charge fault

ID_OVER

ID_Overtime

BAT_FAULT

Battery_Fault

E_L

Environment temperature_low

Click  as shown in the picture to enter the fourth interface. 4The Inverter, language, and Version are displayed.

System Info

Inverter language

Inverter language

Version

Version

Click  as shown in the picture to return to the third interface.

36

14.Wireless module instructions(APP)
1.Overview IOE APP allows users to connect to devices by turning on Bluetooth, and has rich device
information synchronization functions, allowing users to easily obtain detailed device data and grasp device status in real time. At the same time, its remote control function can keep the equipment in optimal operating condition anytime and anywhere.
When users open the APP and connect to the battery, they can see various detailed data, such as voltage, current, temperature, power, SOC and other information. It also supports battery parameter modification and synchronizes data updates for users in real time, allowing users to quickly make immediate adjustments to the battery. Visual query management and intelligent monitoring of battery status. 2.Software Features
2.1 Language Settings The international common language English is used as the default language. In order to facilitate more users to use it, the APP provides Chinese and English bilingual versions, which can be freely switched according to user needs.
2.2 Visual Query Management Users can use the query function in the APP to conduct visual information query on the battery, making it convenient for users to view real-time battery information anytime and anywhere, and helping users intuitively understand the system operation.
2.3 Interface Design The interface is simple and refreshing, mainly using blue and white as the background color, giving a fresh and transparent feeling and bringing a comfortable experience to users.
2.4 Information Collection The APP can capture battery information in real time, including voltage, current, temperature, battery capacity, SOC and other information. The latest battery data information can be collected in the shortest time, and the information can be released through the APP as soon as possible, thereby improving the timeliness and visualization of the information.
2.5 Intelligent Monitoring The APP can intelligently monitor the battery status, realize instant alarm, notify relevant personnel to deal with it as soon as possible, and protect the battery status. 3.APP Installation Process Scan the QR code below to enter the APP download page. After entering the download page,
37

14.Wireless module instructions(APP)
click the three... buttons in the upper right corner and click to open it with a browser and download it to install the APP.

4. 4.Instructions for use

1Installation via QR code.

Stp1. Scan the QR code on the right.

Stp2. If you use the scan function through wechat or other

software, you need to open it in the browser and enter Download

interface, Figure 2, Figure 3. If you use the mobile phone to

scan, go directly to Figure 3 to Download Screen.

Figure 1: Download QR

Figure 2: Go to the browser

Figure 3: Go to the browser

Stp3. Click Figure 3 to download immediately, and the APK installation package will appear on the Android terminal, as shown in Figure 4. After downloading, install it, as shown in Figure 5.IOS directly enters the APP Store for download and installation, as shown

in Figure 6.

38

14.Wireless module instructions(APP)
Figure 4:Browser download Figure 5:Android stallation Figure 6:IOS installation You can also search for IOE green energy through Google Play or IOS APP store to download and install it, as shown in the figure below.
Figure 7: Search for downloads
5. 39

14.Wireless module instructions(APP)
4.1 Log in
Figure: Log in Page description: This picture is the APP login page. You can enter the user's account (email) and password to log in. Click "EN" to enter the Chinese login interface. Click "register" to jump to the registration page. 4.2 Register
Figure: register
40

14.Wireless module instructions(APP)
Page description: This picture shows the APP registration page. You can enter your email (login account), password, confirmation password, and email verification code to complete the registration operation. Email verification code is valid for 2 hours
4.3 APP Homepage
Figure 1APP home page
41

14.Wireless module instructions(APP)

Page description: This picture is the homepage of the APP. The instrument panel shows the SOC value. Under the dashboard is the total voltage, total current, maximum temperature, minimum temperature, cumulative charging capacity, and cumulative discharge capacity.
Click "Number batteries" to jump to the battery pack list page.

Click the "Bluetooth icon page.

" in the upper right corner to jump to the Bluetooth connection

Click the "alarm icon " in the upper left corner to jump to the system alarm viewing page. Click "IOE setting" to reach the system settings page. Click "Upgrade" to choose to upgrade CM100 or BMS. Click "EN" to switch to the Chinese version.

4.4 Bluetooth Connection Click the Bluetooth icon to jump to the Bluetooth connection interface, as shown in Figure 2:

Figure 2Bluetooth connection interface Page description: This picture is the Bluetooth connection page. Initialize the page or click the refresh button to open the nearby Bluetooth search function. Click the device you want to connect to in the obtained device list. After clicking Connect, it will prompt that the connection is successful and it will show that it has been connected to he device you want (Bluetooth name) The default naming rule of Bluetooth is: IOE_XXXXX

Click

to bind Bluetooth. After binding, the battery cloud data will be obtained by default

every time you enter the APP. (WiFi information needs to be configured)

Click

to disconnect the Bluetooth connection.

4.5 IOE Setting Click "IOE setting" on the homepage to enter the setting interface, as shown in Figure 4

42

14.Wireless module instructions(APP)
Figure 4IOE setting Page description: This picture is the IOE setting page, which can read and set the Wi-Fi name& password and select inverter.
43

14.Wireless module instructions(APP)
4.5.1 Inverter Selection
Figure 5Inverter selection The inverter selection currently supports ten models, two communication methods (CAN/RS485), and multiple frequency options.
44

14.Wireless module instructions(APP)
4.5.2 WIFI Setting
Figure 6:WIFI setting Click WiFi Setting ,then a setting box will pop up. After entering the WiFi information and clicking Confirm, the WiFi information of the communication box will be set.
45

14.Wireless module instructions(APP)
4.6 Upgrade Click "Upgrade" on the homepage to enter the setting interface, as shown in Figure 7:
Figure 7Upgrade Page description: This picture shows the upgrade page. Click "Upgrade" to choose to upgrade CM100 or BMS. 4.7 Battery Pack Information Click "Number batteries" on the homepage to jump to the battery pack list page, as shown in Figure 8
46

14.Wireless module instructions(APP)
Figure 8Battery pack list Page description: This picture is the battery pack list page, which can display the SOC of multiple battery packs. Click on a single pack to jump to the corresponding battery pack details page, as shown in Figure 9
47

14.Wireless module instructions(APP)
Figure 9: Battery pack details Page description: This picture is the battery pack information page, which can display the total voltage, total current, battery string number, heating MOS, discharge MOS, charging MOS, minimum voltage of a single cell, maximum voltage of a single cell, maximum temperature, and minimum of the battery pack. Temperature. 4.8 Parameter Settings Click on the parameter setting of the battery pack details to jump to the parameter setting page. In the upper right corner, you can read the parameter value with one click. Click the value to pop up the "Whether to modify the parameter pop-up box", and you can modify the parameters, as shown below:
48

14.Wireless module instructions(APP)
Figure 10: Parameter Setting
49

14.Wireless module instructions(APP)
4.9 More Information Click on more information about the battery pack details to jump to the more information
page, as shown below:
Figure 11:More Information This page can display the voltage information from V1 to V16 and the temperature information from T1 to T4 to facilitate users to check the battery status. 4.10 System Settings Click on the system settings of the battery pack details, click "Read" to read the corresponding value, click "Setting" to make changes, and read the new set value when reading again, as shown below:
50

14.Wireless module instructions(APP)
Figure 12:System settings 4.11 System Alarm Click the alarm icon in the upper right corner of the battery pack details to view system alarm information, allowing users to immediately understand the problem, as shown below:
51

14.Wireless module instructions(APP)
Figure 13:System alarm 4.12 High-Pressure Interface
When currently on the Bluetooth interface, if you want to return to the homepage, a pop-up prompt will appear to select either the low-pressure or high-pressure page to facilitate users in viewing device information in different environments, as shown below:
52

14.Wireless module instructions(APP)
4.13 High-Pressure Master Details Interface When currently on the high-pressure interface, the battery pack information button will be switched to two modules: master and slave information. Clicking on master details will enter the master details page, as shown below:
53

14.Wireless module instructions(APP)
4.14 High-Pressure Slave Details Interface When currently on the high-pressure interface, the battery pack information button will be switched to two modules: master and slave information. Clicking on slave details will enter the slave details page, as shown below:
54

14.Wireless module instructions(APP)
Recommend charging method declared by the manufacturer Charge the battery at constant current 140A until voltage reaches 58.4V, then charge at constant voltage 58.4V till charge current is 14A.
55

Manufacturer's Name: LEDXPRESS LIGHTING TECHNOLOGY CO.,LTD. Product name: Lithium Ion Batteries Model : VT-48280 Operating Temperature: -20° C to 60° C This device was tested for operations. To comply with RF exposure requirements, a minimum separation distance of 20 cm must be maintained between the user's body and the handset, including the antenna. Third-party belt-clips, holsters, and similar accessories used by this device should not contain any metallic components. Body-worn accessories that do not meet these requirements may not comply with RF exposure requirements and should be avoided. Use only the supplied or an approved antenna. This device in compliance with the essential requirements and other relevant provisions of Directive 2014/53/EU. All essential radio test suites have been carried out. 1.Use careful with the earphone maybe possible excessive sound pressure from earphones and headphones can cause hearing loss. 2. CAUTION : RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS 3. The product shall only be connected to a USB interface of version USB 2.0 4. Adapter shall be installed near the equipment and shall be easily accessible. 5. The plug considered as disconnect device of adapter 6. The device complies with RF specifications when the device used at 20 cm form your body 7. This product can be used across EU member states.
VTAC EUROPE LTD Bulgaria, Plovdiv 4000, bul.L.Karavelow 9B



References

WPS 文字