XAV-AX4000 Service Manual

Ver. 1.2 2023.10

US Model, Canadian Model, E Model, Australian Model

Specifications

General

Power requirements: 12 V DC car battery (negative ground (earth))

Rated current consumption: 10 A

Dimensions (maximum): Approx. 178 mm x 100 mm x 132 mm (7 1/8 in x 4 in x 5 1/4 in) (w/h/d)

Mounting dimensions: Approx. 182 mm x 111 mm x 115 mm (7 1/4 in x 4 3/8 in x 4 5/8 in) (w/h/d)

Mass: Approx. 1.0 kg (2 lb 4 oz)

Package contents: Main unit (1), Parts for installation and connections (1 set), Remote commander (1): RM-X400 (E, E17, IND)

Note: Design and specifications are subject to change without notice.

Audio Power Specifications

CTA2006 Standard

Power Output: 20 Watts RMS x 4 Channels at 4 Ohms and ≤ 1% THD+N

Signal to Noise Ratio: 80 dBA (reference: 1 Watt into 4 Ohms)

Monitor Section

Display type: Wide LCD color monitor

Dimensions: 17.6 cm / 6.95 in

System: TFT active matrix

Number of pixels: 1,152,000 pixels (800 x 3 (RGB) x 480)

Radio Section (US, CND)

FM

Tuning range: 87.5 MHz - 107.9 MHz

Usable sensitivity: 7 dBf

Signal-to-noise ratio: 70 dB (mono)

Separation at 1 kHz: 45 dB

AM

Tuning range: 530 kHz - 1,710 kHz

Sensitivity: 32 μV

Radio Section (E, E17, IND)

FM

Tuning range: 87.5 MHz - 108.0 MHz (at 50 kHz step), 87.5 MHz - 108.0 MHz (at 100 kHz step)

FM tuning step: 50 kHz/100 kHz switchable

Usable sensitivity: 7 dBf

Signal-to-noise ratio: 70 dB (mono)

Separation at 1 kHz: 45 dB

AM

Tuning range: 531 kHz - 1,602 kHz (at 9 kHz step), 530 kHz - 1,710 kHz (at 10 kHz step)

AM tuning step: 9 kHz/10 kHz switchable

Sensitivity: 32 μV

USB Player Section

Interface: USB Type-C® (Hi-speed)

Maximum current: 3.0 A

Bluetooth Section

Communication System: BLUETOOTH Standard version 5.0

Output: BLUETOOTH Standard Power Class 1 (Max. Conducted +7.5 dBm)

Maximum communication range*1: Line of sight approx. 10 m (33 ft)

Frequency band: 2.4 GHz band (2.4000 GHz - 2.4835 GHz)

Modulation method: FHSS

Compatible BLUETOOTH Profiles*2: A2DP (Advanced Audio Distribution Profile) 1.3.1, AVRCP (Audio Video Remote Control Profile) 1.6.1, HFP (Handsfree Profile) 1.7.1, PBAP (Phone Book Access Profile) 1.2

Corresponding codec: SBC, AAC, LDAC™

*1 The actual range will vary depending on factors such as obstacles between devices, magnetic fields around a microwave oven, static electricity, reception sensitivity, antenna (aerial) performance, operating system, software application, etc.

*2 BLUETOOTH standard profiles indicate the purpose of BLUETOOTH communication between devices.

Wi-Fi Section (US, CND, E17, IND)

Compatible standards: IEEE802.11 a/n/ac

Radio frequency: 5 GHz band (5.725 GHz - 5.850 GHz)

Output power: Max. conducted 16 dBm (US, CND), Max. conducted 10 dBm (E17, IND)

Frequency Tolerance: 20 ppm

Wi-Fi Section (E)

Compatible standards: IEEE802.11 b/g/n

Radio frequency: 2.4 GHz band (2.401 GHz - 2.473 GHz)

Output power: Max. conducted 18 dBm

Frequency Tolerance: 20 ppm

Power Amplifier Section

Outputs: Speaker outputs

Speaker impedance: 4 Ω – 8 Ω

Maximum power output: 55 W x 4 (at 4 Ω)

Exploded Views

Section 6-1. Overall Section

This exploded view illustrates the overall assembly of the XAV-AX4000 AV Receiver. It shows the main unit, a heat sink (SoM) and plate back section, and various cables. Identified components include:

  • #1: A cable assembly, possibly for power or data.
  • FU1: Connection cables, likely for audio/camera.
  • PW1: Power supply leads.
  • CNC1: Connection cable for automobile use.

The diagram also indicates parts that are 'not supplied'.

Section 6-2. Heat Sink (SoM), Plate Back Section

This diagram shows an exploded view of the heat sink (SoM) and plate back section of the unit. It details the arrangement of screws and heat transfer sheets used for assembly.

  • Components shown include the SoM board, GPS board section, and the plate back.
  • Various screws are identified by reference numbers like #2, #3, #51, #53, #54, and #55.
  • Heat transfer sheets (Ref. No. 52, 53, 54, 55) are depicted for thermal management.
  • The diagram notes that some parts, like the plate back, are 'not supplied'.
  • Note 1: Mentions a change in the plate back part with a dent, not synchronized with DISPLAY board changes.
  • Note 2: Details a change in the DISPLAY board (Ref. No. 202) from Type12D to Type13D, which omits a gasket (Ref. No. 203) and requires specific plate back compatibility. Refers to "ABOUT CHANGING THE DISPLAY BOARD" on page 22 for details.

Section 6-3. SoM Board, GPS Board Section

This exploded view details the SoM (System on Module) board and GPS board section. It illustrates how these boards are connected and secured within the unit.

  • Key components include:
    • FFC1: Flexible flat cable connecting the SoM board to the GPS board.
    • FFC2: Flexible flat cable connecting the SoM board to the main board.
    • 101: Sheet heat transfer (SoM).
    • 102: Sheet heat transfer (USB).
    • 104: SoM board, complete.
    • 105: GPS board, complete (available in different versions for US, CND and E, E17, IND).
    • 106: Gasket (USB) and a new gasket (CHASSIS MIDDLE).
  • Screws (Ref. No. 103) are used for assembly.
  • The diagram indicates 'not supplied' parts.
  • Note 1 & 2: Provide instructions for handling and replacing the SoM board (Ref. No. 104), including disposal of old boards and referring to specific notes on page 8.
  • Note 3: Guides on replacing or repairing the GPS board (Ref. No. 105), referencing GPS receive checking methods on page 14.
  • Note 4: Explains changes to the gasket (Ref. No. 106), noting compatibility with new parts.

Section 6-4. Main Board Section

This exploded view shows the main board assembly, including how it is mounted and secured.

  • The diagram depicts the main board (Ref. No. 152) and screws (Ref. No. 151, #3, #5, #6) used for its installation and for fixing the heat sink.
  • It indicates 'not supplied' parts.
  • Note 1: Clarifies that the heat sink and screws are included with Ref. No. 152.
  • Note 2: Advises referring to "WIRELESS (Wi-Fi) COMMUNICATION CHECKING METHOD FOR Apple CarPlay OR Android Auto" on page 12 when replacing or repairing the main board (Ref. No. 152).
  • Diagrams for screw locations are provided for US, CND and E, E17, IND models.

Section 6-5. Front Panel Section

This exploded view details the front panel assembly, including the display, buttons, and associated boards.

  • Key components shown are:
    • WR1: A coaxial harness.
    • FFC3: A flexible flat cable connecting the SoM board to the display board.
    • 201: Screws.
    • 202: Display board, complete (available in Type12D and Type13D).
    • 203: Gasket (upper) for Type12D.
    • 204: ANT board, complete.
    • 205, 206: Screws.
    • FP1: Panel assembly, which includes the KEY board.
    • LCD1: Liquid Crystal Display Panel.
    • TPN1: Harness, coaxial.
  • The diagram indicates 'not supplied' parts.
  • Note 1: Refers to "IMPORTANT NOTE OF REPLACING THE ANT BOARD" on page 8 for ANT board (Ref. No. 204) replacement or repair.
  • Note 2: States that the panel assembly (Ref. No. FP1) includes the KEY board, and the entire panel assembly should be replaced if the KEY board is defective.
  • Note 3: Explains the change in the display board (Ref. No. 202) from Type12D to Type13D, the omission of gasket (Ref. No. 203), and the need for compatibility with the plate back. It directs users to page 22 for identifying the display board type.

Section 8 Accessories

This section lists the accessories included with the unit.

  • 501: Remote Commander (RM-X400) (SV) (with Label) (E, E17, IND). Also mentions Operating Instructions for various regions (US, CND; E; IND; E17).
  • 551: Power supply leads.
  • 552: Connection cables (Audio/Camera).
  • 553: USB Type-C extension cable.
  • 554: Cable for steering wheel remote input (RC-SR1).
  • 555: GPS antenna (aerial) and Metal plate.
  • 556: Microphone unit (includes Microphone, Flat-mount base, Double-sided tape). Also shows GPS ANTENNA.
  • 557: Mounting screw (5 x max. 9 mm) / Screw Assy.
  • 558: Cable tie (not supplied in some cases).
  • 559: Trim ring (IND).

Detailed breakdown of accessory parts:

  • 551: CONNECTION CABLE, AUTOMOBILE (Power supply leads)
  • 552: CORD WITH CONNECTOR (12PIN) (Connection cables (Audio/Camera))
  • 553: CABLE FOR AUTOMOBILE (USB C) (USB Type-C extension cable)
  • 554: CABLE FOR AUTOMOBILE (RC-SR1) (Cable for steering wheel remote input (RC-SR1))
  • 555: ANTENNA, GPS (Including GPS antenna (aerial), Metal plate)
  • 556: MICROPHONE UNIT (Including Microphone, Flat-mount base, Double-sided tape)
  • 557: SCREW ASSY (Mounting screw (5 x max. 9 mm)) (4 pieces, 1 set)
  • 558: TIE WRAP (Cable tie)
  • 559: COLLAR (Trim ring)

Note: The remote commander for US, CND is prepared as a service exclusive part.

Models: US Model, Canadian Model, E Model, Australian Model, XAV-AX4000 Digital Multimedia Receiver, XAV-AX4000, Digital Multimedia Receiver, Multimedia Receiver, Receiver

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