Danfoss EM-PMI540B-T3000
Electric machine, permanent magnet internal
FEATURES
- Synchronous Reluctance assisted Permanent Magnet (SRPM) technology
- Extremely compact and robust aluminum frame structure
- Highest efficiency throughout the operation range on the market (~96%)
- Liquid cooled with water-glycol mixture
- Low coolant flow required
- Allowed coolant temperature up to +65°C
- IP67 enclosure class to maximize reliability
- Multiple mounting possibilities
GENERATOR SPECIFIC FEATURES
- Standard SAE flange mounting to match the diesel engine connection
- Wide selection of speed ratings allowing the generator to be selected to customer specific applications with various voltage requirements
- Can be also used as starter motor for the ICE
MOTOR SPECIFIC FEATURES
- Extended speed and torque capabilities compared to standard PM motors from Danfoss reluctance assisted permanent magnet motor technology
- Motor structure is designed to be able to produce high starting torque: EM-PMI motor can produce instantly full torque to a non-rotating shaft
- Optimized speed range to meet the most common gear ratios used in heavy mobile machinery
GENERAL
The machine is developed especially for demanding applications. The design of these machines makes them smaller, lighter and more efficient than conventional products on the market.
TYPICAL APPLICATIONS
- Generator for diesel-electric/serial hybrid applications
- Traction/propulsion motor
- Generator/motor for parallel hybrid applications
SPECIFICATIONS
General electrical properties
Nominal voltage (line-to-line) | 500 VAC |
Voltage stress | IEC 60034-25:2009, Curve A: Without filters for motors up to 500 VAC |
Nominal efficiency | 96% |
Pole pair number | 8 |
Power supply | Inverter fed |
Nominal inverter switching frequency | 8 kHz |
Minimal inverter switching frequency | 4 kHz (with 10% derated performance) |
Maximum phase-to-phase peak-to-peak voltage without du/dt | 1.5 kV |
Maximum voltage rise time without du/dt | 8 kV/μs |
Basic information
Machine type | Synchronous reluctance assisted permanent magnet |
Frame material | Frame including coolant circuit: Aluminum 6063 Endshields: AlSi7Mg |
Mounting direction | Only horizontal assembly (see user guide for details) |
Mounting (IEC 60034-7) | See Table 7 |
Standard flange D-end (SAE J617) | SAE 1½ mating transmission housing |
D-end shaft | Male cylindrical shaft, diameter 70 mm h7 |
Bearing type | Standard: 6216/C3 (with LGHP2 grease) +BIN option: D-end: 6216/C3 (with LGHP2 grease) N-end: 6216/C3VL0241 (with LGHP2 grease) +BIA option: 6216/C3VL0241 (with LGHP2 grease) |
Machine coating | Coating is optional |
Nominal altitude (IEC 60034-1) | Up to 4000 m (see Picture 1 for details) |
Standard rotation direction | Clockwise (both directions possible) |
Protection class | IP67 |
Duty type (IEC 60034-1) | S1/S9 |
Mechanical
Total weight | 719.6 kg (+/- 2%, no options) |
Moment of inertia | 7.4 kgm² |
Torsional stiffness of shaft drive end | 18*10^5 Nm/rad (130 mm from the end of D-end shaft) |
Rotating mass | 309 kg |
Maximum static torque range on the shaft, max. 25000 cycles, R=0 (*) | 7500 Nm |
Maximum dynamic torque range on the shaft, max. 1e6 cycles, R=0 (*) | 6000 Nm |
Maximum allowed vibratory torque range, 1e9...1e10 cycles (*) | 0.3 x nominal torque of machine |
Maximum deceleration (fault stop) | 1400 rad/s² |
(*) The values are based on structural analysis, and they are not applicable to any marine class rules or requirements.
Dimensions
Length (frame) | 766 mm |
Diameter (frame) | 600 mm |
Cooling
Cooling liquid | Plain water with appropriate corrosive inhibitor (max. 50% corrosive inhibitor) |
Cooling liquid corrosive inhibitor type | Ethylene glycol (Glysantin G48 recommended) |
Cooling method (IEC 60034-6) | IC 71 W |
Minimum cooling liquid flow | 40 l/min |
Coolant circuit capacity | 3.5 l |
Maximum operating pressure | 2 bar |
Pressure loss | 0.4 bar with 40 l/min (+25°C coolant) (see Picture 2 for details) |
Nominal cooling liquid temperature | +65°C (derating required if exceeded) |
Minimum cooling liquid temperature | -20°C |
Maximum cooling liquid temperature | +70°C |
Temperature rating
Insulation class (IEC 60034-1) | H (+180°C) |
Temperature rise (IEC 60034-1) | +85°C |
Maximum winding temperature | +150°C |
Nominal ambient temperature | +65°C |
Min. ambient temperature | -40°C |
Vibration & Shock tolerance
Mechanical vibration | 3.19 GRMS ISO 16750-3:2023 Test XVI - Hybrid-electric/fully electric commercial vehicle, sprung mass (vehicle body), large and heavy DUT Note: Test was executed with T4000 machine |
Mechanical shock | 50 G ISO 16750-3:2023 4.2.2 Test for devices on rigid points on the body and on the frame Note: Test was executed with T4000 machine |
Connections
HUBER+SUHNER Radox Elastomer S, screened, single core, automotive cable (FHLR4GC13X)www.hubersuhner.com
Coolant connection | 2 x G3/4 bore (see dimension drawing for details) |
Cable direction | Cable direction fixed upwards |
HV cables | 2 x 3 x 95 mm² max. 4 x 3 x 95 mm² max. |
HV cable glands | Pflitsch blueglobe TRI bg 232ms tri |
HV cable recommended type | |
HV cable lug size | 70-8, 95-8 |
Recommended cable lug | 70 mm²: Druseidt with narrow flange 03906 95 mm²: Druseidt with narrow flange 03910 www.druseidt.de |
HV connection boxes
2 x 3 phase box | |
4 x 3 phase box |
LV connector
LV connector type | 47 pin DEUTSCH HD34-24-47PE for resolver and temperature measurement https://www.te.com |
LV connector pin type | DEUTSCH HD34-24-47PE |
LV mating connector type | DEUTSCH HD36-24-47SE or DEUTSCH HD36-24-47SE-059 (**) |
LV mating connector pin type | DEUTSCH 0462-201-1631 DEUTSCH 0462-005-2031 |
LV connector pin configuration | Plug: DEUTSCH 0413-204-2005 (size 20) Plug: DEUTSCH 0413-003-1605 (size 16) See Table 1 and Table 2 |
Angle/Speed sensor
Type | Externally excited SIN/COS resolver |
Pole pair number | 8 |
Input | 7 V |
Frequency | 10 kHz |
Output | 2 V +/- 0.2 V |
Input impedance | 80 +/- 16 Ohm |
Output impedance | 380 +/- 76 Ohm |
Anti-condensation heater (+HEAT2 option)
2 x 130 W 230 VAC single-phase heater resistors |
Heater connector (+HEAT2 option)
Hummel art no. 7651 0 51 01 D (combination of housing 7651 0 00 00 0, insert 7084 9 51101/7084 9 51 12 1, crimp pins 7010 9 42 01 1) https://www.hummel.com |
Heater mating connector
Hummel art no. 7550 6 51 02 D (combination of housing 7550 6 00 00 0, insert 7084 9 51102/7084 9 51 12 2, crimp socket 7010 9 42 00 2) |
Heater connector pin type
Hummel art. no. 7010 9 42 01 1 |
Bearing temp. measurement connector type
D-end | 4-pin M12 A coded male |
N-end | DEUTSCH HD34-24-47PE |
Bearing temp. measurement mating type
D-end | 4-pin M12 A coded female |
N-end | DEUTSCH HD36-24-47SE or DEUTSCH HD36-24-47SE-059 |
Bearing temp. measurement connector pin configuration
See Table 1, Table 2 and Table 6 |
(**) Connector IP-rating of IP67 is reached only when connector mating part is installed and all unused pin holes are plugged in the connector mating part with the following plugs, depending on the hole size: DEUTSCH 0413-003-1605 (size 16) or DEUTSCH 0413-204-2005 (size 20). For further information, contact the connector manufacturer TE connectivity directly.
MOTORS
Coolant temperature +65°C
Type | Cont. Torque [Nm] | Cont. Power [kW] | Nom. Current [A] | Cont. Torque [Nm] | Cont. Power [kW] | Nom. Current [A] | Nom. speed [rpm] | Max. speed [rpm] | Peak torque [Nm] | |
EM-PM1540B-T3000-1300 | 2900 | 395 | 486 | 3383 | 461 | 569 | 1300 | 2600 | 3914 | 5940 |
EM-PM1540B-T3000-1500 | 2669 | 419 | 546 | 2991 | 470 | 609 | 1500 | 3000 | 3350 | 4560 |
EM-PM1540B-T3000-2000 | 2297 | 481 | 601 | 2784 | 583 | 732 | 2000 | 4000 (c | 2700 | 4240 |
EM-PM1540B-T3000-2400 | 1900 | 480 | 681 | 2460 | 619 | 877 | 2400 | 4000 (c | 4050 |
(a Peak torque achieved with two 350A inverters
(b Peak torque achieved with four 350A inverters
(c Mechanical maximum speed
The maximum allowed peak torque duration at stator winding starting temperature +90°C is 7 minutes. The given values indicate typical duration and are not verified. In case more accurate values are required, cyclic dimensions are needed.
GENERATORS
Coolant temperature +65°C
Type | Apparent Power [kVA] | Cont. Power [kW] | Nom. Current [A] | Power factor | Apparent Power [kVA] | Cont. Power [kW] | Nom. Current [A] | Power factor | Nom. speed [rpm] | Nom. Freq. [Hz] | Volt/speed ratio |
EM-PM1540B-T3000-1300 | 420 | 415 | 483 | 0.99 | 490 | 480 | 565 | 0.98 | 1400 | 187 | 0.409 |
EM-PM1540B-T3000-1500 | 466 | 443 | 540 | 0.95 | 522 | 495 | 585 | 0.99 | 1600 | 213 | 0.341 |
EM-PM1540B-T3000-2000 | 507 | 497 | 592 | 0.98 | 607 | 599 | 704 | 0.99 | 2100 | 280 | 0.272 |
EM-PM1540B-T3000-2400 | 487 | 471 | 598 | 0.96 | 667 | 631 | 804 | 0.95 | 2600 | 347 | 0.204 |
(d Back EMF for cold (+20°C) generator
PRODUCT CODE AND OPTIONS
Use product code including all needed options for ordering. Standard options are not given with the code as they are selected by default if a non-standard option is not selected. Standard options are indicated by a star (*).
Product code | Description | Additional information |
EM-PM1540B-T3000-1500-DUAL | Standard 1500 rpm unit with standard options | |
EM-PM1540B-T3000-1500-DUAL+BIA+RES1 | Standard unit with insulated bearings and resolver |
Variant
Variant | Code | Description | Additional information |
High voltage connections | -DUAL | Two galvanically isolated three-phase systems | 1 x M32 cable gland per phase, total of 6 pcs M32 cable glands |
-QUAD | Four galvanically isolated three-phase systems | 1 x M32 cable gland per phase, total of 12 pcs M32 cable glands | |
Low voltage connections (signal and auxiliaries) | - | Low voltage connections done with connector | See Connections - section of the data sheet |
+LVB1 | Low voltage connections done with connection box and terminal strip | D-end: LV connection box with 1 x M16 cable gland + terminal strips N-end: LV connection box with 1 x M25, 2 x M16 and 1 x M12 cable glands + terminal strips (see user guide for pinout) |
|
Drive-end shaft | * | Male shaft, cylindrical | Cylindrical shaft, diameter 70 mm h7 |
+S3 | Male shaft, spline | DIN 5480 W70x2x30x34x8f | |
N-end attachment | * | None | Cylindrical shaft, diameter 70 mm h7 (standard) |
+S3 | Male shaft, no flange | DIN 5480 W70x2x30x34x8f (+S3) | |
Foot mounting | * | Foot | Foot mounting, shaft height 315 mm |
+FM1 | None | ||
Bearing insulation | * | Non-insulated bearings | Non-insulated bearings |
+BIN | Insulated bearing in both ends | Insulated bearing in both ends | |
+BIA | Insulated bearing in N-end | Insulated bearing in N-end | |
Shaft grounding | * | None | |
+SG1 | D-end shaft grounding | Inbuilt grounding ring | |
Rotation sensor | * | None | No resolver |
+RES1 | Resolver | Inbuilt non-contacting resolver, 8-pole pair | |
+RES2 | Double resolver | Inbuilt non-contacting resolver, 8-pole pair | |
Winding temperature sensors | * | DUAL: 6 x PT100 (two-wire) in windings QUAD: 12 x PT100 (two-wire) in windings |
|
+TEMP5 | Redundant temperature surveillance | DUAL: 12 x PT100 (two-wire) in windings QUAD: 24 x PT100 (two-wire) in windings |
|
Bearing temperature sensors | * | PT100 in bearings | Plugin connector |
+BTMP1 | PT100 in bearings | Plugin connector | |
Anti-condensation heaters | * | None | |
+HEAT2 | Two anti-condensation heaters | 2 x 230 VAC/130 W (see user guide for more information) | |
Machine coating | * | Dark grey RAL7024 Type of coating: Epoxy Minimum number of coats (MNOC): 2 Minimum nominal dry film thickness: 240 µm |
|
+C5 | High corrosion category |
(* Standard option
(*** Option not currently launched. Available on request.
Table 7 Mounting method
Mounting | Shaft | IEC60034-7 | ||||||
Foot | Side/V | Flange | D-end | Dual-end | Spline | Cylindrical | Code I | Code II |
Horizontal | ☑ | ☑ | ☑ | ☑ | ☑ | ☑ | B35 | IM2001 |
☑ | ☑ | ☑ | B25 | IM2401 | ||||
☑ | ☑ | ☑ | ☑ | ☑ | ☑ | B35 | IM2001 | |
☑ | ☑ | ☑ | B25 | IM2401 | ||||
B20 | IM1101 | |||||||
B3 | IM1001 | |||||||
B20 | IM1101 | |||||||
B3 | IM1001 |
Picture 1 Allowed altitudes vs phase cable length
Altitude [m]
Phase cable length [m]
Picture 2 Pressure loss vs coolant flow
Pressure loss [bar]
Volume flow [l/min]
Table 1 Pin configuration of LV-connector (+DUAL)
Description | PIN | Option | |
phase U1, main sensor, PT100 (P) | 47 | ||
phase U1, main sensor, PT100 (N) | 46 | ||
phase V1, main sensor, PT100 (P) | 33 | ||
phase V1, main sensor, PT100 (N) | 32 | ||
phase W1, main sensor, PT100 (P) | 45 | ||
phase W1, main sensor, PT100 (N) | 31 | ||
phase U2, main sensor, PT100 (P) | 30 | ||
phase U2, main sensor, PT100 (N) | 29 | ||
phase V2, main sensor, PT100 (P) | 44 | ||
phase V2, main sensor, PT100 (N) | 43 | ||
phase W2, main sensor, PT100 (P) | 28 | ||
phase W2, main sensor, PT100 (N) | 16 | ||
phase U1, spare sensor, PT100 (P) | 42 | +TEMP5 | |
phase U1, spare sensor, PT100 (N) | 27 | +TEMP5 | |
phase V1, spare sensor, PT100 (P) | 15 | +TEMP5 | |
phase V1, spare sensor, PT100 (N) | 14 | +TEMP5 | |
phase W1, spare sensor, PT100 (P) | 40 | +TEMP5 | |
phase W1, spare sensor, PT100 (N) | 26 | +TEMP5 | |
phase U2, spare sensor, PT100 (P) | 41 | +TEMP5 | |
phase U2, spare sensor, PT100 (N) | 13 | +TEMP5 | |
phase V2, spare sensor, PT100 (P) | 39 | +TEMP5 | |
phase V2, spare sensor, PT100 (N) | 38 | +TEMP5 | |
phase W2, spare sensor, PT100 (P) | 25 | +TEMP5 | |
phase W2, spare sensor, PT100 (N) | 12 | +TEMP5 | |
Resolver COS | Resolver, RES_COS_N, Inbuilt non-contacting | 35 | |
Resolver COS | Resolver, RES_COS_P, Inbuilt non-contacting | 20 | |
Resolver SIN | Resolver, RES_SIN_N, Inbuilt non-contacting | 36 | |
Resolver SIN | Resolver, RES_SIN_P, Inbuilt non-contacting | 21 | |
Resolver EXCN | Resolver, EXCN, Inbuilt non-contacting | 22 | |
Resolver EXCP | Resolver, EXCP, Inbuilt non-contacting | 10 | |
Resolver shield | Resolver, SHIELD/GROUND, Inbuilt non-contacting | 34 | |
Resolver2 COS | Resolver 2, RES_COS_N, Inbuilt non-contacting | 37 | +RES2 |
Resolver2 COS | Resolver 2, RES_COS_P, Inbuilt non-contacting | 24 | +RES2 |
Resolver2 SIN | Resolver 2, RES_SIN_N, Inbuilt non-contacting | 23 | +RES2 |
Resolver2 SIN | Resolver 2, RES_SIN_P, Inbuilt non-contacting | 11 | +RES2 |
Resolver2 EXCN | Resolver 2, EXCN, Inbuilt non-contacting | 9 | +RES2 |
Resolver2 EXCP | Resolver 2, EXCP, Inbuilt non-contacting | 8 | +RES2 |
Resolver2 shield | Resolver 2, SHIELD/GROUND, Inbuilt non-contacting | 4 | +RES2 |
Bearing temperature, sensor 1 | PT100 | 2 | |
Bearing temperature, sensor 1 | PT100_GND | 18 | |
Bearing temperature, sensor 2 | PT100 | 3 | |
Bearing temperature, sensor 2 | PT100_GND | 19 |
Table 2 Pin configuration of LV-connectors (+QUAD)
Description | PIN | Option | |
phase U1, main sensor, PT100 (P) | 47 | ||
phase U1, main sensor, PT100 (N) | 46 | ||
phase V1, main sensor, PT100 (P) | 33 | ||
phase V1, main sensor, PT100 (N) | 32 | ||
phase W1, main sensor, PT100 (P) | 45 | ||
phase W1, main sensor, PT100 (N) | 31 | ||
phase U2, main sensor, PT100 (P) | 30 | ||
phase U2, main sensor, PT100 (N) | 29 | ||
phase V2, main sensor, PT100 (P) | 44 | ||
phase V2, main sensor, PT100 (N) | 43 | ||
phase W2, main sensor, PT100 (P) | 28 | ||
phase W2, main sensor, PT100 (N) | 16 | ||
phase U3, main sensor, PT100 (P) | 42 | +TEMP5 | |
phase U3, main sensor, PT100 (N) | 27 | +TEMP5 | |
phase V3, main sensor, PT100 (P) | 15 | +TEMP5 | |
phase V3, main sensor, PT100 (N) | 14 | +TEMP5 | |
phase W3, main sensor, PT100 (P) | 40 | +TEMP5 | |
phase W3, main sensor, PT100 (N) | 26 | +TEMP5 | |
phase U4, main sensor, PT100 (P) | 41 | +TEMP5 | |
phase U4, main sensor, PT100 (N) | 13 | +TEMP5 | |
phase V4, main sensor, PT100 (P) | 39 | +TEMP5 | |
phase V4, main sensor, PT100 (N) | 38 | +TEMP5 | |
phase W4, main sensor, PT100 (P) | 25 | +TEMP5 | |
phase W4, main sensor, PT100 (N) | 12 | +TEMP5 | |
Resolver COS | Resolver, RES_COS_N, Inbuilt non-contacting | 35 | |
Resolver COS | Resolver, RES_COS_P, Inbuilt non-contacting | 20 | |
Resolver SIN | Resolver, RES_SIN_N, Inbuilt non-contacting | 36 | |
Resolver SIN | Resolver, RES_SIN_P, Inbuilt non-contacting | 21 | |
Resolver EXCN | Resolver, EXCN, Inbuilt non-contacting | 22 | |
Resolver EXCP | Resolver, EXCP, Inbuilt non-contacting | 10 | |
Resolver shield | Resolver, SHIELD/GROUND, Inbuilt non-contacting | 34 | |
Resolver2 COS | Resolver 2, RES_COS_N, Inbuilt non-contacting | 37 | +RES2 |
Resolver2 COS | Resolver 2, RES_COS_P, Inbuilt non-contacting | 24 | +RES2 |
Resolver2 SIN | Resolver 2, RES_SIN_N, Inbuilt non-contacting | 23 | +RES2 |
Resolver2 SIN | Resolver 2, RES_SIN_P, Inbuilt non-contacting | 11 | +RES2 |
Resolver2 EXCN | Resolver 2, EXCN, Inbuilt non-contacting | 9 | +RES2 |
Resolver2 EXCP | Resolver 2, EXCP, Inbuilt non-contacting | 8 | +RES2 |
Resolver2 shield | Resolver 2, SHIELD/GROUND, Inbuilt non-contacting | 4 | +RES2 |
Bearing temperature, sensor 1 | PT100 | 2 | |
Bearing temperature, sensor 1 | PT100_GND | 18 | |
Bearing temperature, sensor 2 | PT100 | 3 | |
Bearing temperature, sensor 2 | PT100_GND | 19 |
Table 3 Pin configuration of LV-connectors (+QUAD)
Description | PIN | Option | |
phase U1, spare sensor, PT100 (P) | 47 | +TEMP5 | |
phase U1, spare sensor, PT100 (N) | 46 | +TEMP5 | |
phase V1, spare sensor, PT100 (P) | 33 | +TEMP5 | |
phase V1, spare sensor, PT100 (N) | 32 | +TEMP5 | |
phase W1, spare sensor, PT100 (P) | 45 | +TEMP5 | |
phase W1, spare sensor, PT100 (N) | 31 | +TEMP5 | |
phase U2, spare sensor, PT100 (P) | 30 | +TEMP5 | |
phase U2, spare sensor, PT100 (N) | 29 | +TEMP5 | |
phase V2, spare sensor, PT100 (P) | 44 | +TEMP5 | |
phase V2, spare sensor, PT100 (N) | 43 | +TEMP5 | |
phase W2, spare sensor, PT100 (P) | 28 | +TEMP5 | |
phase W2, spare sensor, PT100 (N) | 16 | +TEMP5 | |
phase U3, spare sensor, PT100 (P) | 42 | +TEMP5 | |
phase U3, spare sensor, PT100 (N) | 27 | +TEMP5 | |
phase V3, spare sensor, PT100 (P) | 15 | +TEMP5 | |
phase V3, spare sensor, PT100 (N) | 14 | +TEMP5 | |
phase W3, spare sensor, PT100 (P) | 40 | +TEMP5 | |
phase W3, spare sensor, PT100 (N) | 26 | +TEMP5 | |
phase U4, spare sensor, PT100 (P) | 41 | +TEMP5 | |
phase U4, spare sensor, PT100 (N) | 13 | +TEMP5 | |
phase V4, spare sensor, PT100 (P) | 39 | +TEMP5 | |
phase V4, spare sensor, PT100 (N) | 38 | +TEMP5 | |
phase W4, spare sensor, PT100 (P) | 25 | +TEMP5 | |
phase W4, spare sensor, PT100 (N) | 12 | +TEMP5 | |
HEAT | Heater, ground / protective earth | 1 | +HEAT |
HEAT | Heater, neutral | 2 | +HEAT |
HEAT | Heater, phase, 230 VAC | 3 | +HEAT |
Resolver shield | Resolver, SHIELD/GROUND, Inbuilt non-contacting | 4 | +RES1 |
Resolver COS | Resolver, RES_COS_N, Inbuilt non-contacting | 5 | +RES1 |
Resolver COS | Resolver, RES_COS_P, Inbuilt non-contacting | 6 | +RES1 |
Resolver SIN | Resolver, RES_SIN_N, Inbuilt non-contacting | 7 | +RES1 |
Resolver SIN | Resolver, RES_SIN_P, Inbuilt non-contacting | 8 | +RES1 |
Resolver EXCN | Resolver, EXCN, Inbuilt non-contacting | 9 | +RES1 |
Resolver EXCP | Resolver, EXCP, Inbuilt non-contacting | 10 | +RES1 |
phase U1, main sensor, PT100 (P) | 11 | ||
phase U1, main sensor, PT100 (N) | 12 | ||
phase V1, main sensor, PT100 (P) | 13 | ||
phase V1, main sensor, PT100 (N) | 14 | ||
phase W1, main sensor, PT100 (P) | 15 | ||
phase W1, main sensor, PT100 (N) | 16 | ||
phase U2, main sensor, PT100 (P) | 17 | ||
phase U2, main sensor, PT100 (N) | 18 | ||
phase V2, main sensor, PT100 (P) | 19 | ||
phase V2, main sensor, PT100 (N) | 20 | ||
phase W2, main sensor, PT100 (P) | 21 | ||
phase W2, main sensor, PT100 (N) | 22 | ||
phase U3, spare sensor, PT100 (P) | 23 | ||
phase U3, spare sensor, PT100 (N) | 24 | ||
phase V3, spare sensor, PT100 (P) | 25 | ||
phase V3, spare sensor, PT100 (N) | 26 |
Table 4 Pin configuration of +LVB connection (+QUAD)
PIN | Description | Option |
1 | Phase, 230 VAC | |
2 | Neutral | |
3 | Ground/protective earth | |
4 | Reserve | |
5 | Reserve |
Table 5 Pin configuration of heater
PIN | Description |
1 | PT100, sensor 1 |
2 | PT100_GND, sensor 1 |
3 | PT100, sensor 2 |
4 | PT100_GND, sensor 2 |
Table 6 Pin configuration of bearing temperature sensor connector (one two-wire PT100 sensor) in D-end
PIN | Description | Option |
74 | PT100 | +BTMP |
75 | PT100_GND | +BTMP |
76 | PT100 | +BTMP |
77 | PT100_GND | +BTMP |
78 | Heater 2, ground / protective earth | +HEAT2 |
79 | Heater 2, neutral | +HEAT2 |
80 | Heater 2, phase, 230 VAC | +HEAT2 |
Table 8 Product code examples
Product code | Description | |
EM-PM1540B-T3000-1500-DUAL | Standard 1500 rpm unit with standard options | |
EM-PM1540B-T3000-1500-DUAL+BIA+RES1 | Standard unit with insulated bearings and resolver |
Table 9 Option list
Variant | Code | Description | Additional information |
High voltage connections | -DUAL | Two galvanically isolated three-phase systems | 1 x M32 cable gland per phase, total of 6 pcs M32 cable glands |
-QUAD | Four galvanically isolated three-phase systems | 1 x M32 cable gland per phase, total of 12 pcs M32 cable glands | |
Low voltage connections (signal and auxiliaries) | - | Low voltage connections done with connector | See Connections - section of the data sheet |
+LVB1 | Low voltage connections done with connection box and terminal strip | D-end: LV connection box with 1 x M16 cable gland + terminal strips N-end: LV connection box with 1 x M25, 2 x M16 and 1 x M12 cable glands + terminal strips (see user guide for pinout) |
|
Drive-end shaft | * | Male shaft, cylindrical | Cylindrical shaft, diameter 70 mm h7 |
+S3 | Male shaft, spline | DIN 5480 W70x2x30x34x8f | |
N-end attachment | * | None | Cylindrical shaft, diameter 70 mm h7 (standard) |
+S3 | Male shaft, no flange | DIN 5480 W70x2x30x34x8f (+S3) | |
Foot mounting | * | Foot | Foot mounting, shaft height 315 mm |
+FM1 | None | ||
Bearing insulation | * | Non-insulated bearings | Non-insulated bearings |
+BIN | Insulated bearing in both ends | Insulated bearing in both ends | |
+BIA | Insulated bearing in N-end | Insulated bearing in N-end | |
Shaft grounding | * | None | |
+SG1 | D-end shaft grounding | Inbuilt grounding ring | |
Rotation sensor | * | None | No resolver |
+RES1 | Resolver | Inbuilt non-contacting resolver, 8-pole pair | |
+RES2 | Double resolver | Inbuilt non-contacting resolver, 8-pole pair | |
Winding temperature sensors | * | DUAL: 6 x PT100 (two-wire) in windings QUAD: 12 x PT100 (two-wire) in windings |
|
+TEMP5 | Redundant temperature surveillance | DUAL: 12 x PT100 (two-wire) in windings QUAD: 24 x PT100 (two-wire) in windings |
|
Bearing temperature sensors | * | PT100 in bearings | Plugin connector |
+BTMP1 | PT100 in bearings | Plugin connector | |
Anti-condensation heaters | * | None | |
+HEAT2 | Two anti-condensation heaters | 2 x 230 VAC/130 W (see user guide for more information) | |
Machine coating | * | Dark grey RAL7024 Type of coating: Epoxy Minimum number of coats (MNOC): 2 Minimum nominal dry film thickness: 240 µm |
|
+C5 | High corrosion category |
Table 10 Pin configuration of +LVB connection (+DUAL)
Description | PIN | Option | |
phase U1, spare sensor, PT100 (P) | 47 | +TEMP5 | |
phase U1, spare sensor, PT100 (N) | 46 | +TEMP5 | |
phase V1, spare sensor, PT100 (P) | 33 | +TEMP5 | |
phase V1, spare sensor, PT100 (N) | 32 | +TEMP5 | |
phase W1, spare sensor, PT100 (P) | 45 | +TEMP5 | |
phase W1, spare sensor, PT100 (N) | 31 | +TEMP5 | |
phase U2, spare sensor, PT100 (P) | 30 | +TEMP5 | |
phase U2, spare sensor, PT100 (N) | 29 | +TEMP5 | |
phase V2, spare sensor, PT100 (P) | 44 | +TEMP5 | |
phase V2, spare sensor, PT100 (N) | 43 | +TEMP5 | |
phase W2, spare sensor, PT100 (P) | 28 | +TEMP5 | |
phase W2, spare sensor, PT100 (N) | 16 | +TEMP5 | |
phase U3, spare sensor, PT100 (P) | 42 | +TEMP5 | |
phase U3, spare sensor, PT100 (N) | 27 | +TEMP5 | |
phase V3, spare sensor, PT100 (P) | 15 | +TEMP5 | |
phase V3, spare sensor, PT100 (N) | 14 | +TEMP5 | |
phase W3, spare sensor, PT100 (P) | 40 | +TEMP5 | |
phase W3, spare sensor, PT100 (N) | 26 | +TEMP5 | |
phase U4, spare sensor, PT100 (P) | 41 | +TEMP5 | |
phase U4, spare sensor, PT100 (N) | 13 | +TEMP5 | |
phase V4, spare sensor, PT100 (P) | 39 | +TEMP5 | |
phase V4, spare sensor, PT100 (N) | 38 | +TEMP5 | |
phase W4, spare sensor, PT100 (P) | 25 | +TEMP5 | |
phase W4, spare sensor, PT100 (N) | 12 | +TEMP5 | |
Bearing temperature, sensor 1 | PT100 | 59 | +BTMP |
Bearing temperature, sensor 1 | PT100_GND | 60 | +BTMP |
Bearing temperature, sensor 2 | PT100 | 61 | +BTMP |
Bearing temperature, sensor 2 | PT100_GND | 62 | +BTMP |
Reserve | 63 | ||
Reserve | 64 | ||
Reserve | 65 | ||
Reserve | 66 | ||
Resolver2 shield | Resolver 2, SHIELD/GROUND, Inbuilt non-contacting | 67 | +RES2 |
Resolver2 COS | Resolver 2, RES_COS_N, Inbuilt non-contacting | 68 | +RES2 |
Resolver2 COS | Resolver 2, RES_COS_P, Inbuilt non-contacting | 69 | +RES2 |
Resolver2 SIN | Resolver 2, RES_SIN_N, Inbuilt non-contacting | 70 | +RES2 |
Resolver2 SIN | Resolver 2, RES_SIN_P, Inbuilt non-contacting | 71 | +RES2 |
Resolver2 EXCN | Resolver 2, EXCN, Inbuilt non-contacting | 72 | +RES2 |
Resolver2 EXCP | Resolver 2, EXCP, Inbuilt non-contacting | 73 | +RES2 |
Bearing temperature, sensor 1 | PT100 | 74 | +BTMP |
Bearing temperature, sensor 1 | PT100_GND | 75 | +BTMP |
Bearing temperature, sensor 2 | PT100 | 76 | +BTMP |
Bearing temperature, sensor 2 | PT100_GND | 77 | +BTMP |
HEAT2 | Heater 2, ground / protective earth | 78 | +HEAT2 |
HEAT2 | Heater 2, neutral | 79 | +HEAT2 |
HEAT2 | Heater 2, phase, 230 VAC | 80 | +HEAT2 |
Table 11 Pin configuration of +LVB connection (+QUAD)
PIN | Description | Option |
1 | Phase, 230 VAC | |
2 | Neutral | |
3 | Ground/protective earth | |
4 | Reserve | |
5 | Reserve |
Table 12 Pin configuration of heater
PIN | Description |
1 | PT100, sensor 1 |
2 | PT100_GND, sensor 1 |
3 | PT100, sensor 2 |
4 | PT100_GND, sensor 2 |
Table 13 Pin configuration of bearing temperature sensor connector (one two-wire PT100 sensor) in D-end
PIN | Description | Option |
1 | Phase, 230 VAC | |
2 | Neutral | |
3 | Ground/protective earth | |
4 | Reserve | |
5 | Reserve |
Table 14 Pin configuration of +LVB connection (+QUAD)
PIN | Description | Option |
1 | Phase, 230 VAC | |
2 | Neutral | |
3 | Ground/protective earth | |
4 | Reserve | |
5 | Reserve |
Table 15 Pin configuration of heater
PIN | Description |
1 | PT100, sensor 1 |
2 | PT100_GND, sensor 1 |
3 | PT100, sensor 2 |
4 | PT100_GND, sensor 2 |
Table 16 Pin configuration of bearing temperature sensor connector (one two-wire PT100 sensor) in D-end
PIN | Description | Option |
1 | Phase, 230 VAC | |
2 | Neutral | |
3 | Ground/protective earth | |
4 | Reserve | |
5 | Reserve |
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