Daymak Tofino X User Manual

SAFETY

When operating the Tofino X 36V, please adhere to the following:

For questions or concerns, call 1-800-649-9320 or visit www.daymak.com.

ABOUT DAYMAK

Daymak is one of Canada's largest Alternative Vehicle providers, designing, engineering, manufacturing, importing, and repairing a range of vehicles including dirt bikes, go-karts, electric golf cars, e-bikes, and electric scooters. Our electric bicycles offer an energy-efficient and eco-friendly transportation solution for urban centers, making city life more convenient and affordable. Daymak is committed to developing new eco-friendly transportation strategies, with an in-house Research and Development department in Toronto, Canada, continuously improving its products. Daymak provides warranties, services, and parts for all its products.

INTRODUCTION

E-BIKES

Electric bicycles are a convenient and economical way to travel around town, representing a natural progression in urban transportation. They significantly reduce pollution due to their minimal electricity consumption and quiet operation. E-bikes are also inexpensive, requiring no registration, insurance, or license, and incur no parking charges. Compared to internal combustion engines, electric motors have fewer moving parts and require less maintenance. The Daymak e-bike is a result of years of experience and expert engineering.

NEW LAWS

Many provinces in Canada, US states, the UK, and European countries have laws permitting electric motors to assist bicycle operation. Check with your local provincial or state government for specific regulations.

LIABILITY

Daymak is not liable for damages, loss of profits, or claims from third parties due to improper use of the product or service by uncertified third parties. Information in this guide is subject to change without notice. For the latest information, contact your local Daymak dealer or visit the website. Daymak has taken measures to ensure accuracy, but welcomes feedback on any missing or incorrect information.

PART DIAGRAMS

DIAGRAM 1: TOFINO X 36V

This diagram illustrates the various parts of the bicycle. Many parts, especially electrical and mechanical components, are not user-serviceable and should be repaired by trained professionals.

Key Components:

RIDING INSTRUCTIONS

This guide assumes familiarity with riding a standard bicycle. Ensure you are comfortable with controlling and balancing a normal bicycle before riding an electric bicycle.

Caution

An e-bike is too dangerous for beginners. Do not start learning to ride on an e-bike if you have no cycling experience.

IMPORTANT NOTES

ITEMS TO CARRY WITH THE ELECTRIC BIKE

INSPECTING YOUR ELECTRIC BIKE

Always inspect your e-bike before riding to ensure safety features are operating correctly. Routine inspections help avoid accidents. Pay attention to any changes in the bike's feel or sounds, as these may indicate mechanical or power issues.

HOLDING THE HANDLEBARS

Place fingers over the brake levers, wrap palms and thumbs around the handlegrips. This allows for easy brake activation by squeezing your hand, enabling quick stops.

TURNING YOUR E-BIKE ON AND OFF

To turn on, insert the key into the ignition (located on the battery) and turn right. The power indicator and battery charge indicator will light up. To turn off, turn the key left and remove it.

Warning

When the e-bike is activated, the electrical system is live. Do not attempt to make changes to the e-bike (e.g., removing the battery or repairing electrical components) while it is activated. Turn off the e-bike and remove the key before accessing electrical components. The battery carries a significant electric charge and can cause injury if not handled properly.

ACCELERATING AND DECELERATING

The throttle is on the right-hand grip. Turn counterclockwise (towards you) to accelerate. To decelerate, release the grip (turn it away from you). Avoid over-rotating the accelerator, as it can damage the battery and electrical components.

Warning

Do not activate the accelerator until seated and ready to move. The e-bike can easily escape control, potentially causing injury or damage.

STOPPING

The e-bike has front and rear brakes, activated by levers on the handlebars. Pull levers toward you to brake. Use both brakes for quicker stops or one for a gentler stop. Power to the motor automatically turns off when brakes are applied, allowing for safe stopping.

SAFETY TIPS

LIGHTS

Headlight and tail lights improve safety in dark areas and mixed traffic. They consume electricity, potentially reducing travel distance by about 5%.

PEDALING

This e-bike is a motor-assisted bicycle. While the motor can be used alone, pedaling with the motor increases travel distance and reduces electricity consumption from the battery.

RIDING IN WET WEATHER

The e-bike is designed for wet conditions, but the rear-wheel motor can cause slipping at high speeds. Avoid high speeds in very wet conditions. Water can reduce brake effectiveness; slow down and allow more stopping room.

THE MOTOR AND WATER

Do not immerse the e-bike in water. Ensure water levels do not exceed the middle of the tire to prevent water from entering the motor. Water in the motor can cause short-circuits and damage electrical systems.

RIDING IN COLD WEATHER

The e-bike is designed for year-round use. In very cold conditions or snow/slush, the motor may get wet, and brakes may function less effectively. Below 10°C, battery performance decreases. Lithium-Ion batteries perform better in temperature extremes than Lead-Acid, but both experience reduced performance. Cold temperatures may require earlier battery replacement.

MAXIMUM LOAD

Do not exceed the e-bike's maximum load capabilities. Exceeding the maximum load will reduce performance, potentially damage shocks, the mechanism, or the frame, and could cause the motor to overheat or burn out. Refer to technical specifications for exact loading capacity.

LONG-TERM STORAGE OF YOUR E-BIKE

For long-term storage, disconnect the circuit breaker to prevent accidental activation. Refer to "The Battery" section for battery maintenance during storage.

THE BATTERY

This section provides essential information about your e-bike's battery. Treat electrical systems with respect.

BATTERY POWER

The dashboard features a battery charge indicator. When activated, the gauge shows available battery power. Charge the e-bike if the power has dropped significantly.

DISTANCE AND POWER

The battery has a range of 35+ km before recharging. Range depends on rider weight, wind resistance, riding habits, terrain (hills/inclines), and tire pressure.

SAVING POWER

For longer distances, conserve electricity with these habits:

CHARGING YOUR E-BIKE

Charging requires the provided charger and a 110V household electrical outlet.

Charger Warning

Only use the supplied chargers. Using incompatible chargers can irreparably damage the e-bike's battery and electrical systems, and may cause injury.

Charging Steps:

  1. Turn off the e-bike.
  2. Plug the charger cable into the e-bike's charging port.
  3. Plug the charger's power cable into a 110V outlet or portable generator.
  4. Allow the battery to charge.
  5. Disconnect the charger when the LED light turns green, indicating a full charge.

Warning: If the LED status light does not change from red to green after an extended period (e.g., 6+ hours), or if the battery is very hot, the battery or charger may need replacement. Stop charging and contact your Daymak dealer immediately.

UNDERSTANDING YOUR VOLTAGE

Voltage indicates the e-bike's power. It decreases as the unit's performance drops. Battery type (Lithium vs. Lead Acid) affects the voltage range between full charge and the low voltage threshold.

LOW VOLTAGE THRESHOLD

The unit protects the battery by preventing the motor from drawing power below the Low Voltage Threshold, increasing the unit's lifespan. If the motor cuts off or fails to engage, voltage may be dropping past the threshold. Check voltage via the Bluetooth app (if applicable) or the provided chart.

VOLTAGE CHART

VOLTAGE LEAD ACID LITHIUM ION
FULL CHARGE LOW VOLTAGE FULL CHARGE LOW VOLTAGE
24V 27V 21V 29.4V (7S) 20V (7S)
36V 40V 32V 42V (10S) 28V (10S)
48V 53V 42V 54.6V / 58.8V (20S/21S) 37V / 40V (20S/21S)
60V 67V 53V 67.2V / 71.4V (16S/17S) 45V / 48V (16S/21S)

LITHIUM FULL/LOW VOLTAGE READING

Lithium battery voltage readings depend on the battery's construction (number of series cells, denoted by "S"). Contact your local Daymak dealer to determine your battery's exact series configuration.

CHARGING THE TOFINO X 36V

Plug the charger into the wall and then into the charging port located on the right side of the Tofino X 36V frame.

1. This is your charge port; plug your charger into here and the other end into a 110V outlet.

The charger glows red while charging and green when the unit is fully charged.

Warning

Do not leave the Tofino X 36V charging for extended periods after it is fully charged. Unplug it as soon as possible.

BATTERY CARE

Follow these suggestions to maintain optimal battery performance. Failure to do so may reduce the battery's ability to hold a charge and necessitate earlier replacement.

Warning

DO NOT place your Lead-Acid battery on concrete. Concrete drains battery power and neutralizes lead-acid. This can lead to power loss and inability to store electricity.

COLD WEATHER AND YOUR BATTERY

Below 10°C, battery performance decreases. While Lithium-Ion batteries handle temperature extremes better than Lead-Acid, both experience reduced performance. Riding in cold temperatures may require earlier battery replacement.

REPLACEMENT AND DISPOSAL

Lead-acid batteries typically need replacement after approximately 300 charges. Lithium-ion batteries last about 1000 charges. Reduced charge capacity indicates the battery needs replacement. Contact your local Daymak dealer for a new battery. Dispose of old batteries at a proper municipal battery recycling facility or contact your Daymak dealer.

OPERATION

IGNITION

Insert the key into the keyhole next to the charge port to begin operation. The key can be turned on and off.

MIRROR

The Tofino X includes a mirror for enhanced rear visibility. Adjust the mirror on the handlebar to the position providing the most visibility. Mounting it on the left handlebar is recommended.

SEAT

The Tofino X 36V features a quick-release latch for easy seat height adjustment. An optional backrest is available for added support. To adjust, lift the lever away from the seat post to loosen the seat, then move it up or down to the desired height. Clamp the lever back down to secure it.

TIRES

Each tire has a valve with a cap. Unscrew the cap and inflate the tires to a pressure between 50 and 85 PSI using a pump.

DISPLAY AND FUNCTIONS

The Tofino X 36V has various functions on both handlebars.

On the Right Handlebar

The brake on the right handlebar activates the front brakes, and the brake on the left handlebar activates the rear brakes. Always use the rear brake first when stopping.

DISPLAY

The display shows various functions and information:

DISPLAY ADVANCED

Access advanced settings by pressing and holding S+ and S-. Exit by pressing and holding S+ and S- again. Quick press the power button to switch between menus. Use S+ or S- to adjust settings.

TECHNICAL DATA

This section provides technical specifications for the e-bike.

THE MOTOR AND WHEEL ASSEMBLY

The Tofino X 36V features a 350 Watt magnetic DC brushless motor on the rear wheel hub, offering excellent low-end torque and high efficiency. It is quiet but produces some noise. A speed reduction gear and free clutch are attached to the rear hub.

THE FREEWHEEL

The wheels have freewheels, meaning the drive train is not fixedly geared. This allows the e-bike to continue moving without slowing when coasting or traveling downhill, even with the engine off. This feature enables higher speeds and conserves electrical power by allowing the motor to rest.

THE CONTROLLER

Daymak pioneered intelligent component control in e-bikes. The Daymak Drive technology is the e-bike's brain, enabling faster acceleration, climbing steeper hills, and saving energy. The electronic controller, located under the seat assembly, regulates speed and electronic functions, offering stepless speed adjustment, motor cutoff upon braking, low voltage protection, and fuses to prevent excess current damage.

THE BRAKES

The e-bike is equipped with disc brakes, providing fine stopping and control. While a tested technology, brakes require periodic servicing and tension adjustment. Brake activation increases tension and engages clamps for effective stopping.

THE CHAIN AND PEDALS

Pedals connect to the rear wheel via the chain, forming a human-powered "drive train." Pedals are not removable and are an important part of the e-bike.

VEHICLE IDENTIFICATION NUMBER (VIN)

Your unit has a Vehicle Identification Number (VIN). Record and keep it safe for theft prevention and warranty registration on Daymak.com. The VIN on the Tofino X 36V is located on the neck of the bike, above the forks and below the Daymak symbol.

MAINTENANCE AND TROUBLESHOOTING

This section outlines common problems and solutions. Many parts are not user-serviceable and require professional repair; altering these components voids the warranty.

TIRE PRESSURE

Maintain proper tire pressure for optimal performance and to prevent damage. Cold weather lowers pressure, while warm weather increases it. Follow these steps to inflate tires:

  1. Identify recommended pressure on the tire sidewall.
  2. Locate the air valve on the inner rim.
  3. Remove the valve cap.
  4. Place the pump nozzle over the valve.
  5. Inflate to the recommended pressure, avoiding over-inflation.
  6. Remove the pump nozzle without losing significant air.
  7. Replace the valve cap.

Proper tire pressure allows for greater travel distance on a single charge.

REPLACING FLAT TIRES

Replacing e-bike tire tubes is more complex than with regular bicycles, requiring tools, skill, and patience. The front wheel is easier to service than the rear wheel, which is connected to the motor. If unfamiliar with rear motor components, contact your Daymak dealer for instructions or assistance with changing tires.

THE MOTOR

Do not service the motor yourself. Bring the e-bike to your Daymak dealer for service. Motor repair requires significant expertise. Suggested maintenance is every 100 running hours.

THE CHAIN

Ensure the chain is well-oiled and lubricated for proper function and smooth operation.

BRINGING IN YOUR E-BIKE FOR SERVICE

Do not attempt to service electronic or mechanical parts unless you have a solid understanding of electrical and mechanical equipment. If the e-bike is not performing correctly, disconnect the circuit breaker and bring it to your local Daymak dealer. Do not store the e-bike without disconnecting the circuit breaker.

Liability

Daymak is not responsible for damage or injuries resulting from improperly serviced parts.

EBIKE MAINTENANCE

CLEANING

Regular cleaning ensures longevity and saves time and money on repairs. Clean the e-bike weekly. Avoid high-pressure water jets or sprays, and keep water away from the battery. Clean gently but thoroughly, ensuring electric parts are dry. Remove dirt, debris, sand, mud, and grime. Cleaning is also an opportunity to inspect for worn, loose, cracked, or damaged parts.

LUBRICATING

Lubricate the chain, levers, derailleur, and cables for faster, smoother, and quieter operation. Apply lubricant, let it sit, wipe off excess, and then clean with a degreaser to remove dirt.

WEATHER

Do not leave the bike in rain or snow. Store it in a dry place away from direct sunlight, as overheating batteries can cause problems. Do not open casings or chargers, as they may not reseal properly, making them susceptible to water damage. Remove batteries if not in use and charge them monthly regardless of usage.

SCHEDULE

Maintenance frequency depends on riding habits and conditions. Recreational riders require less maintenance than off-road riders. Perform quick maintenance before and after every ride.

Time after Purchase Action Suggested
Everytime before you ride (The 60 Second Check) Check tire pressure, brakes, lights, bolts (ensure tightness), and battery gauge. Do not ride if anything is not functional.
30 Days (every month) Completely clean the unit, including dust on the motor and under the seat. Check for abnormal wear, tear, or alignment problems.
90 Days (every 3 months) Inspect frame and fork for paint cracks or bulges indicating damage. Pay attention to frame joints. Check tire wear and battery range.
180 Days Inspect all components. Check connections for tightness. Clean inside the controller area. Ensure all plugs are clean. Check all bolts and nuts.
360 Day (every 12 months) Bring the unit for a complete tune-up. This may include battery discharge and tire changes based on wear. Check all connections for rust/looseness. Check all components, including charged status, ignition, and gauges.

SPECIFICATIONS

Name Tofino X
Motor 350W
Voltage 36V
Amp Hour 7.8AH
Watt Hours 281WH
Battery Life 1000 cycles
Battery Lithium Ion
Removable Battery No
Charger 42V 2.0A
Charge Time 2 - 4 Hours
Lights LED
Max Load 275 lbs.
Assembled Weight 43 lbs.
Assembled Length 6'
Assembled Width 23"
Assembled Height 41"
Seat Height 37"
Seat Width 6"
Seat Length 10"
Boxed Weight 59 lbs.
Boxed Length 72"
Boxed Width 23"
Box Height 9"
Range Up to 40 km
Speed 32 km/h
Climbing Incline 20 degrees
Front Wheel 700 x 32C
Rear Wheel 700 x 32C
Gauges Battery Level / Odometer / Speedometer
Ground Clearance 8"
Wheel Base 45"
Battery Weight 3 lbs
Name Tofino X
Rear Brakes Disc Brakes
Front Brakes Disc Brakes
Ignition Key Ignition
Front Shocks N/A
Rear Shocks N/A
Controller Standard
Pedal Assist 5 Levels
Speed Levels 6 Speed Shimano
Throttle Push Throttle
Cruise Control Yes
Display Back Lit LED
Frame Size 21" ST 23" TT 5"HT
Rear / Basket Storage No
Under Seat Storage No
Rear / Basket Storage Volume No
Under Seat / Glove Storage No
MP3 No
Occupancy 1
Alarm No
Steering Lock No
Center Kickstand No
Foldable No
Folded Dimension N/A

THANK YOU FOR CHOOSING DAYMAK

Models: Tofino X, 36V ELectric Bike

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